CS TrackSystems, WallMountTrack, FH-CeilingMountTrack, PartionTopMountTrack Installation Instructions Manual

Page 1

WHAT YOU NEED TO KNOW FIRST.

Contamination of the top track.

It is essential when installing CS TrackSystems that all dust, swar f or contamination is removed from the inside of the track before ﬁtting your door.

Ensure tracks are securely and adequately ﬁxed

to the framing/lintel on site and are running level to guarantee a smooth running door.

Follow the preparation instructions below, then

turn to page 3 and follow the relevant track installation instructions.

PREPARATION.

1 Fit the mounting plates (drawing R).

Drill front and rear holes 125mm in from the edge of the top of your door leaf as shown (drawing R).

Note: these mounting plates must be placed

exactly in the centre of the door thickness.

At the bottom of each door leaf, cut a groove to

the dimension and tolerance shown. Make it central to the door thickness and absolutely straight.

Screw the mounting plates to the doors, making

sure the black plastic stop is facing the edge of the door.

sliding door track.

PAGE

Before you start:

Edge of door leaf

125mm to centre of the boss hole

Fit the 6 screws as shown

125mm

Black plastic stop

Drill ø25mm (1”) x 13mm deep.

Face of door leaf

T-Guide

PREPARING THE DOORS

See point 1.

20-21mm

5-5.5mm

Go to page 3 (overleaf)

Check out the full range of products and use our on-line calculator at: www.cavitysliders.com.au

Installation Instructions

READ these

CAREFULLY !

Installation Instructions

Another quality product from:

Page 2

PAGE

NOW FOR THE INSTALLATION ITSELF.

2 Fix the track:

Go to instruction 3, page 4

Go to instruction

3, page 4

Go to instruction

3, page 4

Go to page

5 (overleaf)

CS WallMountTrack is screw ﬁxed from the side

through the pre-machined slots in the extrusion (drawing S). Hole centres are pre-set at 300mm apart.

Screw ﬁx the track to the stud wall using 8 gauge

screws, ensuring it is level and solid enough to suppor t the door weight.

For ﬁxing to concrete walls, the use of masonry

anchors is recommended. You may need to open the existing holes to suit the type of masonr y anchor you have selected.

Clean out all swarf and debris from the track

before hanging the door.

CS PartitionTopMountTrack is screw ﬁxed

through the recessed section in the top of the track. Hole centres are pre-set at 300mm apart.

Single Track

Screw ﬁx the track to the ceiling/framework through the recessed section in the top of the track using 8 gauge screws (drawing V).

Ensure the track is level and solid enough to

suppor t the door weight.

Clean out all swarf and debris from the track

before hanging the door.

Double Track

Follow the same procedure as above, however two screws are required side by side (one in each track section).

CS FH-CeilingMountTrack comes with 3mm

packers attached to the bottom of the pelmet blocks (drawing X). These packers should be lef t in place if 10mm plaster board is used.

For 13mm plaster board, remove the packers to

allow the bottom of the plaster board to sit ﬂush with track.

Tracks are supplied with pre-drilled ﬁxing holes.

Fit J-mould (not supplied) along opening of

doorway. Cut lining in and ﬁx. Ensure underside of track is level with the underside of the J-Mould. This may require the underside of the track to ﬁnish 1-2mm below the underside of the ceiling before stopping.

Plaster and ﬁnish, taking care to keep the inside

of the track free of dust and paint splatter by opening the door(s) fully and masking the track slot(s).

3 Fit the door(s) (drawing Y and Z, overleaf).

Remove the track stops from the track (if already ﬁtted) (drawing Y) by loosening the two stainless steel cap screws with an Allen key and sliding the stops until they drop out of the notched /open end of the track.

Load the carriages into the track from the

notched end. Position the door underneath the carriages and of fer the mounting plate onto the wheel hanger shaft.

Depress the plunger using the bolt head and

slide across until the bolt snaps into locked position.

Screw the black plastic ﬂoor guide in the correct

location. The T-Guide should be concealed directly below the front edge of the door.

Note: a 50mm high T-Guide is available if

required.

Once doors are installed and running smoothly,

insert the track stops into the track and tighten in the correct location (drawing Y).

4 Adjust the door height (drawing Z, page 6).

Use the small end of the spanner supplied to

rotate the hexagonal nut at the bottom of the carriage hanger.

To raise door: Rotate spanner from lef t to right.

To lower door: Rotate spanner from right to left.

Note: The hanger shaft ﬁts into a self-locking nut.

If you turn the hexagonal nut too far downwards, the shaf t will become loose from the self-locking nut. If the turning resistance suddenly feels much easier, you have gone too far.

Longer hanger pins are available if more height

adjustment is required.

Note (FH-CeilingMountTrack): When winding

up the door you may ﬁnd that the hanger bolt rubs on the track. If this occurs it is okay to remove the wheel from the track and cut down the bolt to create the extra clearance required. Take care not to damage the start of the hanger thread when shortening the bolt.

5 Attach the pelmet & end caps (if required)

CS WallMountTrack (drawing T & U)

Remove protective tape from pelmet if applied.

Insert top leg of pelmet (A) into the recessed

groove at the top of the track extrusion (drawing T).

Push down ﬁrmly until middle leg (B) clips

into groove (C) along the bottom of the track extrusion.

Screw end caps into screw tubes inside track

and pelmet extrusions as shown (drawing U) using screws provided.

CS PartitionTopMountTrack (drawing W).

Remove protective tape from pelmet if applied.

Insert top leg of pelmet (A) into the recessed

groove at the top of the track extrusion (drawing W).

Push down ﬁrmly until middle leg (B) clips

into groove (C) along the bottom of the track extrusion.

Adjustment of door can be made through the

access slot (D).

(drawing S)

(drawing V)

(drawing X)

Page 3

300

FIXING THE TRACK

See point 2A.

FIXING THE TRACK

See point 2C.

FIXING END CAPS

See point 5.

AT TACHING PELMET

See point 5.

Pelmet

End cap

Screw tube

Tra c k extrusion

Pre-machined slots

300

100

Legged Pelmet

FIXING THE TRACK

See point 2B.

AT TACHING PELMET See point 5.

Single Tra c k

Double Tra c k

Flush Pelmet

300

Plaster as required

Underside of track and J-Mould should ﬁnish at same level

Door

J-Mould

Hanger bolt

3mm MDF packer

13mm lining

10mm lining

25mm

IMPORTANT

Original track slot width must be maintained when lining ceiling. Smooth running may otherwise be affected.

DO NOT PINCH!

Underside of ceiling

Page 4

PAGE

ADJUSTING & REMOVING CARRIAGES

See points 3, 4 & 6.

M6 Carriage

M8 Carriage

6 Removing the door(s) (drawing Z).

Using the spanner supplied, slide the extended

end down the threaded part of the hanger shaf t of the carriage.

Fit it over the hexagonal nut at the bottom.

Use the extended part of the spanner to press

down the curved release pin that points up from the mounting plate.

Once this pin is fully depressed, you can slide

the spanner sideways in the direction of that pin. The whole carriage including the shaf t will come loose from the mounting plate.

It is not always easy to slide the spanner

sideways. You could relieve the weight of the door by put ting a thin wedge between door and ﬂoor.

Do the same with the second carriage.

Remove the black plastic stop that is tightly

ﬁtted into the mounting plate by tapping it out in the direction shown using a hammer and drift. (drawing Z).

You can remove the doors now (for painting,

repairs etc).

If you want to take the carriages out: Remove the

track stops from the track (if ﬁtted) (drawing Y) by loosening the two stainless steel cap screws with an Allen key and sliding the stops until they drop out of the notched /open end of the track.

PAGE

TRACK STOPS

See point 3 & 6.

PartitionTopMountTrack

FH-CeilingMo u n tTrack

WallMountTrack

Tra c k s top

CS Cavity Sliders Pty Ltd

PO Box 158 Freshwater, NSW 2096

T 02 9905 0588 F 02 9905 7088

[email protected] www.cavitysliders.com.au

All copyright and other property in this document is reserved by CS Cavity Sliders Pty. Ltd. Details and speciﬁcations are subject to change without notice. Whilst all care is taken to ensure the accuracy of all information, no responsibility will be accepted for any errors or omissions. *Guarantee conditions apply. Contact CS Cavity Sliders Pty. Ltd. for details.

Australian Patent: 2005 202818.

To lower door

To raise door

Adjusting spanner

Plunger

Club end of spanner

Black plastic stop

Tap this way to remove

WARNING

See po int 15