Crystal P-018-CPF User Manual

P-Series Screw Pump
Operation Manual
for P016, P017, and P-018-CPF, and Systems D
Contents
Overview ............................................................... 1
Introduction ............................................................. 1
Features and Parts Lists ................................................... 2
Safety Instructions .................................................. 5
General Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Recommended test uids ................................................ 5
Recommended Mounting ................................................ 5
Operating Instructions ............................................. 6
Generating Pressure ...................................................... 6
Connecting the Auxiliary Reservoir ........................................ 7
Connection Diagrams .............................................. 8
Jofra Reference Indicators ................................................ 8
Crystal Reference Indicators .............................................. 9
Specifications ........................................................ 10
Support ................................................................ 11
Troubleshooting ........................................................ 11
Maintenance ........................................................... 11
Fitting Kits and Spare Parts .............................................. 12
Contact Us .............................................................. 13
Returning product to AMETEK ........................................... 13
Warranty ............................................................... 13
Overview
INTRODUCTION

The P-Series hydraulic screw pump you have chosen, is an extremely eective pressure pump, and we are condent that it will live up to your expectations.
Over the course of many years, we have acquired extensive knowledge of industrial precision pressure calibration. This expertise is reected in our products,
all of which are designed for daily use in an industrial environment. If you have any ideas or suggestions for ways we might improve our products, we would
be very interested in hearing from you.
The P016, P017, and P-018-CPF hydraulic screw pumps are designed for easy, controlled, high pressure generation.
The screw pumps have a 4-connection manifold that can be used for the reference indicator, the device under test, a ne adjust, an isolation valve, or a uid
reservoir. The reference indicator mounted on the pump can easily be adjusted for the best viewing angle by using the banjo connector set.
The P-Series hydraulic screw pump may be ordered as part of a Pump System, complete with a JOFRA or Crystal Pressure Indicator. P-Series Pump Systems
include the most commonly used pressure ttings, seals, etc. All packaged in a carrying case with custom insert.
X
P-Series Pumps
Overview 1
Pressure Range Tes t Me dia Media Specics
P016 350 bar / 500 0 psi Hydraulic Oil Rando HDZ32 DOX
P017 350 bar / 500 0 psi Water Distilled Water DWX
P- 018-CPF 350 bar / 5000 psi
Hydraulic Oil
or
Water
Rando HDZ32
or
Distilled Water
Pump System
DOX
or
DWX
FEATURES AND PARTS LISTS

Parts List for all pumps
Screw Pump
Part Number Description P016
60R955 1/4" BSP Male Removable Plugs
60 R120 1/4" BSP Bonded Seals N/A N/A
MPF-1/4FPT CPF Female to 1/4” NPT Female Adapter Fitting N/A N/A
5253 CPF Male to 1/4” BSP Male Adapter Fittings N/A N/A
5254 1/4” BSP Female to 1/4” BSP Female Adapter Fittings N/A N /A
SPK-HPC-00 4 1/4” BSP Male to 1/4” BSP Male Banjo Connector optional optional
60 P013 1/4” BSP Male Fine Adjust optional optional
60 R135 Isolation Valve optional optional
65-R975 Auxiliary Fluid Reservoir (with Vent Valve Lid) optional optional optional
*
Pump is delivered full of test uid; water or oil.
**
Pump is delivered empty of test uid; user must ll with water or oil.
*
P017
*
P-018-CPF
Overview 2
**
( 4 )
( 4 )
Vent Valve Lid
( 2 )
Auxiliary Fluid Reservoir
MPF-1/4FPT
Isolation Valve
5253
1/4" BSP Male Removable Plug
Fine Adjust Knob
Handle with spindle
Reference Indicator Port
Adjustment Screw
Banjo Connector Set
Optional components shown
Overview 3
Parts Included with Pump Systems for JOFRA Reference Indicators
System D
DOX and DWX
Part Number Description
*
1274 00
*
1274 01
11-90109 1/4" BSP Female to 1/4" NPT Female Fitting
SPK-HPC-00 4
60R955 1/4" BSP Plug
*
1274 02
60 R120 1/4" Bonded Seals
60 P013 1/4" BSP Male Fine Adjust
*
104203
60 R159 Allen Key
60I104 Pack Tape (1 roll)
124 004 Shoulder Strap
124301 Aluminum Carrying Case
*
Included with HPC.
1/4" NPT Male to 1/8" BSP Male Fitting
1/4" BSP Female to 1/8" BSP Male Fitting
1/4" BSP Male to 1/4" BSP Male Banjo Connector
1/8" Bonded Seals
Test Leads; Red & Black, including clips
(P016 and P017)
( 3 )
Hydraulic Fluid
As standard, the P016 and P017 hydraulic screw pumps ship with their reservoir lled with hydraulic uid.
The pumps may be shipped drained by entering -E in the pump system ordering code.
See Ordering a Pump System below.
Ordering a Pump System
Any P-Series Pump System may be ordered with or without a reference indicator. The table below provides an explanation of the Pump System ordering
scheme when ordering a system without an indicator. For details on ordering the Pump Systems with an indicator, see the indicator datasheet.
X
Reference Indicator Reference Indicator Included Pump System
HPC500 Series ...HPC500 No ...-NONE System D (P016) ... -DOX
System D (P017) ...-DWX
SAMPLE PART NUMBERS
HPC-NONE-DOX ............System D pump system (for HPC500) lled with oil.
HPC-NONE-DWX ...........System D pump system (for HPC500) lled with water.
HPC500-035G-DOX ........System D pump system lled with oil with an 0.82 to 35 bar HPC500 included.
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