The P-Series hydraulic screw pump you have chosen, is an extremely eective pressure pump, and we are condent that it will live up to your expectations.
Over the course of many years, we have acquired extensive knowledge of industrial precision pressure calibration. This expertise is reected in our products,
all of which are designed for daily use in an industrial environment. If you have any ideas or suggestions for ways we might improve our products, we would
be very interested in hearing from you.
The P016, P017, and P-018-CPF hydraulic screw pumps are designed for easy, controlled, high pressure generation.
The screw pumps have a 4-connection manifold that can be used for the reference indicator, the device under test, a ne adjust, an isolation valve, or a uid
reservoir. The reference indicator mounted on the pump can easily be adjusted for the best viewing angle by using the banjo connector set.
The P-Series hydraulic screw pump may be ordered as part of a Pump System, complete with a JOFRA or Crystal Pressure Indicator. P-Series Pump Systems
include the most commonly used pressure ttings, seals, etc. All packaged in a carrying case with custom insert.
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P-Series Pumps
Overview 1
Pressure RangeTes t Me diaMedia Specics
P016350 bar / 500 0 psiHydraulic OilRando HDZ32DOX
P017350 bar / 500 0 psiWaterDistilled WaterDWX
P- 018-CPF350 bar / 5000 psi
Hydraulic Oil
or
Water
Rando HDZ32
or
Distilled Water
Pump System
DOX
or
DWX
P-Series Screw Pump Operation Manual
FEATURES AND PARTS LISTS
Parts List for all pumps
Screw Pump
Part NumberDescriptionP016
60R9551/4" BSP Male Removable Plugs
60 R1201/4" BSP Bonded SealsN/AN/A
MPF-1/4FPTCPF Female to 1/4” NPT Female Adapter FittingN/AN/A
5253CPF Male to 1/4” BSP Male Adapter FittingsN/AN/A
52541/4” BSP Female to 1/4” BSP Female Adapter FittingsN/AN/A
SPK-HPC-00 41/4” BSP Male to 1/4” BSP Male Banjo Connectoroptionaloptional
nVision ....NVNo ... -NONESystem D (P-018) ...-DOXFull .......(omit)
30 Series ...IS30System D (P-018) ...-DWXDrained ...-E
XP2i .......XP2i
m1 .........M1
SAMPLE PART NUMBERS
NV-NONE-DOX ..........System D pump system (for nVision) lled with oil.
IS30-NONE-DWX-E ....System D pump system (for 30 Series) for use with water and drained of uid.
5KPSIXP2i-DWX-E ....System D pump system for use with water with a 0-5000 psi XP2i included.
P-Series Screw Pump Operation Manual
Safety Instructions
Please follow the instructions and procedures described in this manual. They are designed so that you get the most out of your pressure system and avoid any
personal injuries and/or damage to the system.
GENERAL CAUTIONS
Avoid knocking, bumping or dropping the pressure system. This can cause permanent damage to the system and loss of accuracy.
•
The pressure system must not be used for any purposes other than those described in this manual and for any application other than precision pressure
•
calibration jobs.
The pressure system should only be used by TRAINED PERSONNEL.
•
None of our calibration systems are cleaned or prepared for OXYGEN MEDIUMS. DO NOT USE our systems for this purpose.
•
Do not disconnect any parts from the system when pressurized.
•
Do not connect any external pressure source to this system. This system is designed to test pressure measuring devices connected to the manifold only.
•
Pressure from an external source can result in explosion of the uid reservoir and possible personal injuries.
The pressure inside the pump can be extremely high. Ensure that all pressure connections have been established correctly.
•
For permanent installation, we recommend bolting/xing the pump to a table or other xed installation.
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Safety Instructions 5
RECOMMENDED TEST FLUIDS
P016 pumps must use hydraulic oil (Rando HDZ32 or similar).
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P017 pumps must use distilled water.
•
P-018-CPF pumps may use either hydraulic oil or distilled water.
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The uid used must be compatible with the aluminum, brass, stainless steel, and Buna N (P016) or EPDM (P017, P-018-CPF) wetted parts.
Note: The pump itself has a uid volume of approximately 24 ml. The volume of the auxillary uid reservoir is 300 ml.
RECOMMENDED MOUNTING
Fixed installation is recommended for regular, repetitive calibration and test routines. The P-Series pump can be permanently installed using the four m6
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mounting holes in the pump’s base. (Remove the four rubber feet to access the mounting holes.)
Note: If a xed installation is not desired, the pump can be held in place by hand.
P-Series Screw Pump Operation Manual
Operating Instructions
GENERATING PRESSURE
Follow these steps to use the pump.
1 Turn the spindle counterclockwise to the stop.
2 Loosen the adjustment screw and turn the banjo set to the desired position. Firmly tighten the screw.
Operating Instructions 6
3 Remove plugs using a 6mm Allen key, and ll with test uid
4 Connect the optional extension tube, pressure hose, and other connection ttings, as needed.
CAUTION: USE BONDED SEALS only, for attachment of any part or object directly to the manifold. Tighten all connections rmly.
!
5 Turn the spindle until test uid is evident at the top of the connection ttings.
6 Connect the reference indicator and the device under test. Tighten the threads rmly.
Note: If CPF ttings are used in your pressure system, remaining air can be purged through the weep hole, by applying 10 psi or less and loosening the CPF
tting closest to the pressure device about two and a half turns. Repeat this process for each pressure device in the pressure system which is connected
to a CPF tting.
7 Power on the reference indicator and the device under test.
8 Conrm there is no pressure in the system by removing the plug or by opening the isolation valve (if installed).
9 Zero the reference indicator and the device under test.
10 If the isolation valve is not installed, replace and tighten the removable plug. If the valve is installed, close it tightly.
11 Verify the system connections are tightened rmly and pressurize the system by turning the spindle clockwise until the approximate pressure is obtained.
12 Allow time for the adiabatic eect to stabilize.
13 Use the ne adjust knob, if installed, to obtain the exact calibration pressure.
14 After obtaining your readings, release pressure by turning the pump spindle counterclockwise until it stops.
(
if necessary).
15 Open the isolation valve, or remove the plug, to vent the system.
WARNING: The device under test and the reference instrument should only be removed when there is no pressure in the system.
!
Note: AMETEK Denmark’s liability ceases if: Parts are replaced/repaired using spare parts which are not identical to those recommended by the
manufacturer or non-original parts are used in any way when operating the system. AMETEK Denmark’s liability is restricted to errors, which
originated from the factory.
P-Series Screw Pump Operation Manual
CONNECTING THE AUXILIARY RESERVOIR
Use the optional auxiliary reservoir if additional test uid is required to ll the pressure system.
Note: Use bonded seals.
1 Mount the isolation valves, auxiliary reservoir, and device under test per the example to the right.
2 Open both isolation valves.
Operating Instructions 7
Vent Valve
3 Remove the lid of the reservoir by unscrewing the vent valve.
4 Fill the reservoir with desired media (hydraulic oil or distilled water).
5 Mount the reservoir lid and close the vent valve.
6 Turn the spindle clockwise to pressurize the system.
7 To rell the pump: Close the isolation valve under the device under test.
8 Remove the lid of the reservoir by unscrewing the vent valve.
9 Turn the spindle clockwise until it stops.
10 Turn the spindle counterclockwise until it stops to pull the uid from the reservoir.
Note: Be ready to add uid to the reservoir if necessary.
11 Mount the reservoir lid and close the vent valve.
12 Open the isolation valve under the device under test.
13 Turn the spindle clockwise to pressurize the system.
14 If you require additional test uid, repeat steps 7-13.
15 When you are ready to vent the system, unscrew the vent valve. Any excess uid will go back
into the reservoir.
2000
Device Under Test
Bonded Seal
Isolation Valve
Bonded Seal
15003000
5004000
05000
PSI
Auxiliary Reservoir
Bonded Seal
Isolation Valve
Bonded Seal
P-Series Screw Pump Operation Manual
Connection Diagrams
JOFRA REFERENCE INDICATORS
CALIBRATION INSTRUMENTS
™
JOFRA
HPC500
Connection Diagrams 8
CALIBRATION INSTRUMENTS
JOFRA
Industrial Pressure Indicator MKII
MAX
CONFIG ENTER
ZERO
MIN
IPI MKII
Thread tape
required
60R164
1/4" FBSP/1/4" FNPT
60 R120
Bonded Seal
Handheld Pressure Calibrator
F1F2F3
zero
™
JOFRA
1274 01
1/4" FBSP/1/8" MBSP
1274 01
1/4" FBSP/1/8" MBSP
11- 9010 9
1/4" MBS P/1/4" FN PT
13
2
546
879
0
CLEARBACK
DPC-501
SETUP
SELECT
126 025
1/4" FBSP/1/2" FBSP (to DPCJ Sensor)
65R975
1/4" MBSP
Fluid Reservoir
60 R135
1/4" MBSP
Isolation Valve
65P175
1/4" BSP Pressure Hose
SPK -HPC- 004
1/4" MBSP/1/4" MBSP
Banjo Connector
60 P013
1/4" MBSP
Fine Adjust
65N000
1/4" BSP Extension Tube
All parts are supplied as part of a pump system, or may be ordered separately. (All BSP connections require bonded seals.)
P-Series Screw Pump Operation Manual
CRYSTAL REFERENCE INDICATORS
Reference Recorder
nVision
Digital Test Gauge
XP2i
Intrinsically Safe
3000 PSI
3000 PSI
Hi
zero
peak
units
Lo
clear
5253 *
1/4" MBSP CPF Adapter
30 Series
MPF-1/8MPT
Pressure Calibrator
Intrinsically Safe
Thread tape
required.
300 PSI
clr
enter
setup
next
1/4" MBSP Isolation Valve
65R975
1/4" MBSP
Fluid
Reservoir
60 R135 *
NPT MALE
NPT FEMALE
BSP
TRANSMITTER
Connection Diagrams 9
MPF-1/8QTM1/8" Quick Test NPT Male
MPF-1/8MPT1/8" NPT Male
MPF-1/4QTM1/4" Quick Test NPT Male
*
1/4" NPT Male
1/4" NPT Female
MPF-1/4MPT
Additional N PT sizes available in non- CPF MP adapters
MPF-1/8QTF1/8" Quick Test NPT Female
MPF-1/4QTF1/4" Quick Test NPT Female
MPF-1/4FPT
MPF-1/2QTF1/2" Quick Test NPT Female
Additional N PT sizes available in non- CPF MP adapters
MPF-1/8BSPFG 1/8" Female
MPF-1/4BSPFG 1/4" Female
MPF-3/8BSPFG 3/8" Female
MPF-1/2BSPFG 1/2" Female
MPF-5/16TRMfor Foxbo ro, Rosemount, & Yokogawa
MPF-1/4TRMfor Honeywell
5254 *
60 R120 *
Bonded Seal
SPK -HPC- 004
*
1/4" MBSP/1/4" MBSP
Banjo Connector
*
TUBE
MPF-1/4TBM1/4" Tube Male
MPF-3/8TBM3/8" Tube Male
MPF-1/2TBM1/2" Tube Male
1/4" MBSP CPF Adapter
5253
*
CPF
MPF-MPFFemale to Female
MPF-MPFT UT-Union (Female)
MPF-MPFBULKBulkhead (Female to Female)
MPF-CAPCap
*
ADDITIONAL
*
60 P013 *
1/4" MBSP Fine Adjust
MPF-M20QTFM20 x 1.5 Quick Test Female
MPF-M20X1.5FM20 x 1.5 Female
MPF-QCNQ uick-Connect Nut
MPF-AN4MAN4 Male
* These parts are included with the P-018-CPF pump.
Additional par ts are supplied as par t of a pump system, or may be ordered separately. (All BSP connections require bonded seals.)
P-Series Screw Pump Operation Manual
Specifications
Specications 10
Pressure Ranges
P016, P017, and P-018-CPF . . . . . . .0 to 350 bar/0 to 5000 psi.
P/N: SPK-HPC-004 ...Adapter. Banjo connector set for pump
P/N: 11-90109 .......Fitting. 1/4” BSP Male to 1/4” NPT Female
P/N: 60R955 .........Plug. 1/4” BSP Male
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P-018-CPF
P/N: 60P016 .........For P-018-CPF pump.
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P-018-CPF
P/N: MPH-1 ..........Hose. 1.0 m, CPF MP Male connection.
P/N: MPH-1.5 ........Hose. 1.5 m, CPF MP Male connection.
P/N: MPH-3 ..........Hose. 3.0 m, CPF MP Male connection.
P/N: MPH-5 ..........Hose. 5.0 m, CPF MP Male connection.
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P-018-CPF
P/N: MPM-PLUG .....Plug. CPF Male.
P/N: 4013. . . . . . . . . . . .Quick Test CPF Kit. (MPF-1/8QTF, MPF-1/4QTF, and MPF-1/2QTF)
P/N: 4015. . . . . . . . . . . .BSP Test Kit. (MPF-1/8BSPF, MPF-1/4BSPF, MPF-3/8BSPF, and MPF-1/2BSPF)
Seals
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P016, P017, and P-018-CPF
P/N: 101549 .........Bonded seal. For 1/2" BSP adapter.
P/N: 60R120 .........Bonded seal. For 1/4” BSP adapter.
P/N: 60R122 .........Bonded seal. For 1/8” BSP adapter.
Accessories
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P016, P017, and P-018-CPF
P/N: 65-R975 ........Auxiliary uid reservoir. Includes vent valve lid.
P/N: 60R135 .........Isolation valve.
P/N: 60P013 .........Fine adjust knob
P/N: 60I104 ..........Teon tape. 1 roll.
P/N: 60R159 .........Allen Key. 6 mm.
P-Series Screw Pump Operation Manual
CONTACT US
Support 13
United Kingdom
Tel +44 (0)1243 833 302
jofra@ametek.co.uk
France
Tel +33 (0)1 30 68 89 40
general.lloyd-instruments@ametek.fr
RETURNING PRODUCT TO AMETEK
Please contact your sales representative to complete a Return Material Authorization (RMA) form and/or receive an RMA number.
Return/shipping instructions will be provided with the RMA number.
WARRANTY
This instrument is warranted against defects in workmanship, material and design for one (1) year from date of delivery to the extent that AMETEK will, at its sole
option, repair or replace the instrument or any part thereof which is defective, provided, however, that this warranty shall not apply to instru¬ments subjected
to tampering or, abuse, or exposed to highly corrosive conditions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED AND AMETEK HEREBY DISCLAIMS ALL OTHER WARRANTIES, INCLUDING,
WITHOUT LIMITA¬TION, ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. AMETEK SHALL NOT BE LIABLE FOR ANY INCIDENTAL
OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, ANY ANTICIPATED OR LOST PROFITS.
Germany
Tel +49 (0)2159 9136 510
info.mct-de@ametek.de
Denmark
Tel +45 4816 8000
jofra@ametek.com
USA
Florida - Manseld & Green
Tel +1 (800) 527 9999
cal.info@ametek.com
California - Crystal Engineering
Tel +1 (800) 444 1850
crystal@ametek.com
India
Tel +91 22 2836 4750
jofra@ametek.com
Singapore
Tel +65 6484 2388
jofra@ametek.com
China
Shanghai
Tel +86 21 5868 5111
Beijing
Tel +86 10 8526 2111
Guangzhou
Tel +86 20 8363 4768
jofra.sales@ametek.com.cn
This warranty is voidable if the purchaser fails to follow any and all instructions, warnings or cautions in the instrument’s Instruction Manual.
If a manufacturing defect is found, AMETEK will replace or repair the instrument or replace any defec¬tive part thereof without charge; however, AMETEK’s obli
gation hereunder does not include the cost of transportation, which must be borne by the customer. AMETEK assumes no responsibility for dam¬age in transit,
and an
y claims for such damage should be presented to the carrier by the purchaser.