Crystal P-018-CPF User Manual

P-Series Screw Pump
Operation Manual
for P016, P017, and P-018-CPF, and Systems D
Contents
Overview ............................................................... 1
Introduction ............................................................. 1
Features and Parts Lists ................................................... 2
Safety Instructions .................................................. 5
General Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Recommended test uids ................................................ 5
Recommended Mounting ................................................ 5
Operating Instructions ............................................. 6
Generating Pressure ...................................................... 6
Connecting the Auxiliary Reservoir ........................................ 7
Connection Diagrams .............................................. 8
Jofra Reference Indicators ................................................ 8
Crystal Reference Indicators .............................................. 9
Specifications ........................................................ 10
Support ................................................................ 11
Troubleshooting ........................................................ 11
Maintenance ........................................................... 11
Fitting Kits and Spare Parts .............................................. 12
Contact Us .............................................................. 13
Returning product to AMETEK ........................................... 13
Warranty ............................................................... 13
Overview
INTRODUCTION

The P-Series hydraulic screw pump you have chosen, is an extremely eective pressure pump, and we are condent that it will live up to your expectations.
Over the course of many years, we have acquired extensive knowledge of industrial precision pressure calibration. This expertise is reected in our products,
all of which are designed for daily use in an industrial environment. If you have any ideas or suggestions for ways we might improve our products, we would
be very interested in hearing from you.
The P016, P017, and P-018-CPF hydraulic screw pumps are designed for easy, controlled, high pressure generation.
The screw pumps have a 4-connection manifold that can be used for the reference indicator, the device under test, a ne adjust, an isolation valve, or a uid
reservoir. The reference indicator mounted on the pump can easily be adjusted for the best viewing angle by using the banjo connector set.
The P-Series hydraulic screw pump may be ordered as part of a Pump System, complete with a JOFRA or Crystal Pressure Indicator. P-Series Pump Systems
include the most commonly used pressure ttings, seals, etc. All packaged in a carrying case with custom insert.
X
P-Series Pumps
Overview 1
Pressure Range Tes t Me dia Media Specics
P016 350 bar / 500 0 psi Hydraulic Oil Rando HDZ32 DOX
P017 350 bar / 500 0 psi Water Distilled Water DWX
P- 018-CPF 350 bar / 5000 psi
Hydraulic Oil
or
Water
Rando HDZ32
or
Distilled Water
Pump System
DOX
or
DWX
FEATURES AND PARTS LISTS

Parts List for all pumps
Screw Pump
Part Number Description P016
60R955 1/4" BSP Male Removable Plugs
60 R120 1/4" BSP Bonded Seals N/A N/A
MPF-1/4FPT CPF Female to 1/4” NPT Female Adapter Fitting N/A N/A
5253 CPF Male to 1/4” BSP Male Adapter Fittings N/A N/A
5254 1/4” BSP Female to 1/4” BSP Female Adapter Fittings N/A N /A
SPK-HPC-00 4 1/4” BSP Male to 1/4” BSP Male Banjo Connector optional optional
60 P013 1/4” BSP Male Fine Adjust optional optional
60 R135 Isolation Valve optional optional
65-R975 Auxiliary Fluid Reservoir (with Vent Valve Lid) optional optional optional
*
Pump is delivered full of test uid; water or oil.
**
Pump is delivered empty of test uid; user must ll with water or oil.
*
P017
*
P-018-CPF
Overview 2
**
( 4 )
( 4 )
Vent Valve Lid
( 2 )
Auxiliary Fluid Reservoir
MPF-1/4FPT
Isolation Valve
5253
1/4" BSP Male Removable Plug
Fine Adjust Knob
Handle with spindle
Reference Indicator Port
Adjustment Screw
Banjo Connector Set
Optional components shown
Overview 3
Parts Included with Pump Systems for JOFRA Reference Indicators
System D
DOX and DWX
Part Number Description
*
1274 00
*
1274 01
11-90109 1/4" BSP Female to 1/4" NPT Female Fitting
SPK-HPC-00 4
60R955 1/4" BSP Plug
*
1274 02
60 R120 1/4" Bonded Seals
60 P013 1/4" BSP Male Fine Adjust
*
104203
60 R159 Allen Key
60I104 Pack Tape (1 roll)
124 004 Shoulder Strap
124301 Aluminum Carrying Case
*
Included with HPC.
1/4" NPT Male to 1/8" BSP Male Fitting
1/4" BSP Female to 1/8" BSP Male Fitting
1/4" BSP Male to 1/4" BSP Male Banjo Connector
1/8" Bonded Seals
Test Leads; Red & Black, including clips
(P016 and P017)
( 3 )
Hydraulic Fluid
As standard, the P016 and P017 hydraulic screw pumps ship with their reservoir lled with hydraulic uid.
The pumps may be shipped drained by entering -E in the pump system ordering code.
See Ordering a Pump System below.
Ordering a Pump System
Any P-Series Pump System may be ordered with or without a reference indicator. The table below provides an explanation of the Pump System ordering
scheme when ordering a system without an indicator. For details on ordering the Pump Systems with an indicator, see the indicator datasheet.
X
Reference Indicator Reference Indicator Included Pump System
HPC500 Series ...HPC500 No ...-NONE System D (P016) ... -DOX
System D (P017) ...-DWX
SAMPLE PART NUMBERS
HPC-NONE-DOX ............System D pump system (for HPC500) lled with oil.
HPC-NONE-DWX ...........System D pump system (for HPC500) lled with water.
HPC500-035G-DOX ........System D pump system lled with oil with an 0.82 to 35 bar HPC500 included.
Overview 4
Parts Included with Pump Systems for Crystal Reference Indicators
System D
DOX and DWX
*
Part Number Description
5253 CPF Male to Screw Pump Adapter
5254 1/4" BSP Female to 1/4" BSP Female Fitting
MPF-1/4FPT CPF Female to 1/4" NPT Female Fitting
MPF-1/4BSPF CPF Female to 1/4" BSP Female Fitting
MPF-1/8MPT
MPF-CAP CPF Female Cap Fitting
SPK-HPC-00 4 1/4" BSP Male to 1/4" BSP Male Banjo Connector
60R955 1/4" Male BSP Plugs
60 R120 1/4" Bonded Seals
60 P013 1/4" BSP Male Fine Adjust
1351
5249 Protective Vinyl Cap
60I104 Pack Tape (1 roll)
60 R159 Allen Key
124 004 Shoulder Strap
124301 Aluminum Carrying Case
*
The P-018 does not include the isolation valve.
**
The MPF-1/8MPT ttings and 1351 Test Leads are included only with Pump Systems for the 30 Series Calibrator.
**
1/8" MPT Fitting (for 30 Series Calibrator)
**
Test Leads; Red & Black, including clips
(P-018)
( 2 )
( 2 )
( 4 )
( 5 )
( 4 )
Hydraulic Fluid
As standard, the P018 hydraulic screw pumps ship with their reservoir lled with hydraulic uid.
The pumps may be shipped drained by entering -E in the pump system ordering code.
See Ordering a Pump System below.
Ordering a Pump System
Any P-Series Pump System may be ordered with or without a reference indicator. The table below provides an explanation of the Pump System ordering
scheme when ordering a system without an indicator. For details on ordering the Pump Systems with an indicator, see the indicator datasheet.
X
Reference Indicator Reference Indicator Included Pump System Liquid
nVision ....NV No ... -NONE System D (P-018) ...-DOX Full .......(omit)
30 Series ...IS30 System D (P-018) ...-DWX Drained ...-E
XP2i .......XP2i
m1 .........M1
SAMPLE PART NUMBERS
NV-NONE-DOX ..........System D pump system (for nVision) lled with oil.
IS30-NONE-DWX-E ....System D pump system (for 30 Series) for use with water and drained of uid.
5KPSIXP2i-DWX-E ....System D pump system for use with water with a 0-5000 psi XP2i included.
Safety Instructions
Please follow the instructions and procedures described in this manual. They are designed so that you get the most out of your pressure system and avoid any
personal injuries and/or damage to the system.
GENERAL CAUTIONS

Avoid knocking, bumping or dropping the pressure system. This can cause permanent damage to the system and loss of accuracy.
The pressure system must not be used for any purposes other than those described in this manual and for any application other than precision pressure
calibration jobs.
The pressure system should only be used by TRAINED PERSONNEL.
None of our calibration systems are cleaned or prepared for OXYGEN MEDIUMS. DO NOT USE our systems for this purpose.
Do not disconnect any parts from the system when pressurized.
Do not connect any external pressure source to this system. This system is designed to test pressure measuring devices connected to the manifold only.
Pressure from an external source can result in explosion of the uid reservoir and possible personal injuries.
The pressure inside the pump can be extremely high. Ensure that all pressure connections have been established correctly.
For permanent installation, we recommend bolting/xing the pump to a table or other xed installation.
Safety Instructions 5
RECOMMENDED TEST FLUIDS

P016 pumps must use hydraulic oil (Rando HDZ32 or similar).
P017 pumps must use distilled water.
P-018-CPF pumps may use either hydraulic oil or distilled water.
The uid used must be compatible with the aluminum, brass, stainless steel, and Buna N (P016) or EPDM (P017, P-018-CPF) wetted parts.
Note: The pump itself has a uid volume of approximately 24 ml. The volume of the auxillary uid reservoir is 300 ml.
RECOMMENDED MOUNTING

Fixed installation is recommended for regular, repetitive calibration and test routines. The P-Series pump can be permanently installed using the four m6
mounting holes in the pump’s base. (Remove the four rubber feet to access the mounting holes.)
Note: If a xed installation is not desired, the pump can be held in place by hand.
Operating Instructions
GENERATING PRESSURE

Follow these steps to use the pump.
1 Turn the spindle counterclockwise to the stop.
2 Loosen the adjustment screw and turn the banjo set to the desired position. Firmly tighten the screw.
Operating Instructions 6
3 Remove plugs using a 6mm Allen key, and ll with test uid
4 Connect the optional extension tube, pressure hose, and other connection ttings, as needed.
CAUTION: USE BONDED SEALS only, for attachment of any part or object directly to the manifold. Tighten all connections rmly.
!
5 Turn the spindle until test uid is evident at the top of the connection ttings.
6 Connect the reference indicator and the device under test. Tighten the threads rmly.
Note: If CPF ttings are used in your pressure system, remaining air can be purged through the weep hole, by applying 10 psi or less and loosening the CPF
tting closest to the pressure device about two and a half turns. Repeat this process for each pressure device in the pressure system which is connected
to a CPF tting.
7 Power on the reference indicator and the device under test.
8 Conrm there is no pressure in the system by removing the plug or by opening the isolation valve (if installed).
9 Zero the reference indicator and the device under test.
10 If the isolation valve is not installed, replace and tighten the removable plug. If the valve is installed, close it tightly.
11 Verify the system connections are tightened rmly and pressurize the system by turning the spindle clockwise until the approximate pressure is obtained.
12 Allow time for the adiabatic eect to stabilize.
13 Use the ne adjust knob, if installed, to obtain the exact calibration pressure.
14 After obtaining your readings, release pressure by turning the pump spindle counterclockwise until it stops.
(
if necessary).
15 Open the isolation valve, or remove the plug, to vent the system.
WARNING: The device under test and the reference instrument should only be removed when there is no pressure in the system.
!
Note: AMETEK Denmark’s liability ceases if: Parts are replaced/repaired using spare parts which are not identical to those recommended by the
manufacturer or non-original parts are used in any way when operating the system. AMETEK Denmark’s liability is restricted to errors, which
originated from the factory.
CONNECTING THE AUXILIARY RESERVOIR

Use the optional auxiliary reservoir if additional test uid is required to ll the pressure system.
Note: Use bonded seals.
1 Mount the isolation valves, auxiliary reservoir, and device under test per the example to the right.
2 Open both isolation valves.
Operating Instructions 7
Vent Valve
3 Remove the lid of the reservoir by unscrewing the vent valve.
4 Fill the reservoir with desired media (hydraulic oil or distilled water).
5 Mount the reservoir lid and close the vent valve.
6 Turn the spindle clockwise to pressurize the system.
7 To rell the pump: Close the isolation valve under the device under test.
8 Remove the lid of the reservoir by unscrewing the vent valve.
9 Turn the spindle clockwise until it stops.
10 Turn the spindle counterclockwise until it stops to pull the uid from the reservoir.
Note: Be ready to add uid to the reservoir if necessary.
11 Mount the reservoir lid and close the vent valve.
12 Open the isolation valve under the device under test.
13 Turn the spindle clockwise to pressurize the system.
14 If you require additional test uid, repeat steps 7-13.
15 When you are ready to vent the system, unscrew the vent valve. Any excess uid will go back
into the reservoir.
2000
Device Under Test
Bonded Seal
Isolation Valve
Bonded Seal
1500 3000
500 4000
0 5000
PSI
Auxiliary Reservoir
Bonded Seal
Isolation Valve
Bonded Seal
Connection Diagrams
JOFRA REFERENCE INDICATORS

CALIBRATION INSTRUMENTS
JOFRA
HPC500
Connection Diagrams 8
CALIBRATION INSTRUMENTS
JOFRA
Industrial Pressure Indicator MKII
MAX
CONFIG ENTER
ZERO
MIN
IPI MKII
Thread tape required
60R164 1/4" FBSP/1/4" FNPT
60 R120 Bonded Seal
Handheld Pressure Calibrator
F1 F2 F3
zero
JOFRA
1274 01 1/4" FBSP/1/8" MBSP
1274 01 1/4" FBSP/1/8" MBSP
11- 9010 9 1/4" MBS P/1/4" FN PT
1 3
2 54 6 87 9 0
CLEAR BACK
DPC-501
SETUP
SELECT
126 025 1/4" FBSP/1/2" FBSP (to DPCJ Sensor)
65R975
1/4" MBSP
Fluid Reservoir
60 R135
1/4" MBSP
Isolation Valve
65P175 1/4" BSP Pressure Hose
SPK -HPC- 004 1/4" MBSP/1/4" MBSP Banjo Connector
60 P013
1/4" MBSP
Fine Adjust
65N000 1/4" BSP Extension Tube
All parts are supplied as part of a pump system, or may be ordered separately. (All BSP connections require bonded seals.)
CRYSTAL REFERENCE INDICATORS

Reference Recorder
nVision
Digital Test Gauge
XP2i
Intrinsically Safe
3000 PSI
3000 PSI
Hi
zero
peak
units
Lo
clear
5253 * 1/4" MBSP CPF Adapter
30 Series
MPF-1/8MPT
Pressure Calibrator
Intrinsically Safe
Thread tape required.
300 PSI
clr
enter
setup
next
1/4" MBSP Isolation Valve
65R975
1/4" MBSP
Fluid
Reservoir
60 R135 *
NPT MALE
NPT FEMALE
BSP
TRANSMITTER
Connection Diagrams 9
MPF-1/8QTM 1/8" Quick Test NPT Male
MPF-1/8MPT 1/8" NPT Male
MPF-1/4QTM 1/4" Quick Test NPT Male
*
1/4" NPT Male
1/4" NPT Female
MPF-1/4MPT
Additional N PT sizes available in non- CPF MP adapters
MPF-1/8QTF 1/8" Quick Test NPT Female
MPF-1/4QTF 1/4" Quick Test NPT Female
MPF-1/4FPT
MPF-1/2QTF 1/2" Quick Test NPT Female
Additional N PT sizes available in non- CPF MP adapters
MPF-1/8BSPF G 1/8" Female
MPF-1/4BSPF G 1/4" Female
MPF-3/8BSPF G 3/8" Female
MPF-1/2BSPF G 1/2" Female
MPF-5/16TRM for Foxbo ro, Rosemount, & Yokogawa
MPF-1/4TRM for Honeywell
5254 *
60 R120 * Bonded Seal
SPK -HPC- 004
*
1/4" MBSP/1/4" MBSP Banjo Connector
*
TUBE
MPF-1/4TBM 1/4" Tube Male
MPF-3/8TBM 3/8" Tube Male
MPF-1/2TBM 1/2" Tube Male
1/4" MBSP CPF Adapter
5253
*
CPF
MPF-MPF Female to Female
MPF-MPFT U T-Union (Female)
MPF-MPFBULK Bulkhead (Female to Female)
MPF-CAP Cap
*
ADDITIONAL
*
60 P013 * 1/4" MBSP Fine Adjust
MPF-M20QTF M20 x 1.5 Quick Test Female
MPF-M20X1.5F M20 x 1.5 Female
MPF-QCN Q uick-Connect Nut
MPF-AN4M AN4 Male
* These parts are included with the P-018-CPF pump.
Additional par ts are supplied as par t of a pump system, or may be ordered separately. (All BSP connections require bonded seals.)
Specifications
Specications 10
Pressure Ranges
P016, P017, and P-018-CPF . . . . . . .0 to 350 bar / 0 to 5000 psi.
O-Ring Material
P016 . . . . . . . . . . . . . . . . . . . . . . . . . . . .NBR 70.
P017 . . . . . . . . . . . . . . . . . . . . . . . . . . . .EPDM 70.
P-018-CPF . . . . . . . . . . . . . . . . . . . . . . . NBR 70.
Pressure Connections
X
Reference Port
P016, P017 . . . . . . . . . . . . . . . . . . . . . .1/4" BSP Female.
P-018-CPF . . . . . . . . . . . . . . . . . . . . . . . Crystal CPF Male (1/4" BSP Female to CPF Male adapter).
X
Adapter/Accessory Ports
P016, P017 . . . . . . . . . . . . . . . . . . . . . .3 x 1/4" BSP Female.
P-018-CPF . . . . . . . . . . . . . . . . . . . . . . . 2 x 1/4" BSP Female. Includes one MPM-1/4BSPM and one MPF-
1/4FPT (1/4" Female NPT)
Dimensions
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . .366 x 195 x 105 mm / 14.4 x 7.7 x 4.1 inch .
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7 kg
Mounting Holes . . . . . . . . . . . . . . . . . M6 x 4 places
129 mm
175
mm
/ 8.2 lbs.
Support
TROUBLESHOOTING

Unstable Pressure
X
Problem: Pressure cannot be generated correctly, or set pressure does not remain stable.
X
Solutions:
Check that all adapters and pressure ttings have been tightened suciently to eliminate leaks.
Conrm test uid does not contain air (air in the uid can increase adiabatic eects). You may have to adjust the pressure a few times before the
pressure is stable enough for calibration.
Adiabatic and thermodynamic eects may be aecting the pressure reading. High pressure hydraulic systems are sensitive to temperature and move-
This eect will disappear after a period of time.
ments.
If the pressure is still not stabilizing, the system may be in need of service. Please contact your local distributor for advice.
Note: Always readjust the pressure after 5 to 10 minutes to allow time for settling of above eects.
Replace test uid if necessary.
Support 11
MAINTENANCE

Users should/must carry out the following cleaning procedures when required:
Standard exterior cleaning . . . . . . .Clean using a soft, damp cloth.
Heavily soiled cleaning . . . . . . . . . . . The instrument may also be cleaned using isopropyl alcohol when heavily soiled.
FITTING KITS AND SPARE PARTS

Service Kits
Support 12
X
P016 / P017
P/N: 60P016 .........For P016 pump.
P/N: 60P017 .........For P017 pump.
Hoses
X
P016 / P017
P/N: 65P175 .........Hose. 1.0 m, 1/4” BSP Female to 1/4” BSP Male connection.
P/N: 65P180 .........Hose. 2.0 m, 1/4” BSP Female to 1/4” BSP Male connection.
P/N: 60I156 ..........Hose. 1.5 m, 1/4” BSP Female to 1/4” BSP Male connection.
P/N: 60I157 ..........Hose. 5.0 m, 1/4” BSP Female to 1/4” BSP Male connection.
Adapters, Fittings and Plugs
X
P016 / P017
P/N: 65N000 .........Adapter. Extension tube, 120mm (Max. 350 bar / 5000 psi)
1/4" BSP Female to 1/4" BSP Male
P/N: 50-REP 615 .....Adapter. Quick connector set, Female 1/4" BSP to 1/4" BSP
P/N: SPK-HPC-004 ...Adapter. Banjo connector set for pump
P/N: 11-90109 .......Fitting. 1/4” BSP Male to 1/4” NPT Female
P/N: 60R955 .........Plug. 1/4” BSP Male
X
P-018-CPF
P/N: 60P016 .........For P-018-CPF pump.
X
P-018-CPF
P/N: MPH-1 ..........Hose. 1.0 m, CPF MP Male connection.
P/N: MPH-1.5 ........Hose. 1.5 m, CPF MP Male connection.
P/N: MPH-3 ..........Hose. 3.0 m, CPF MP Male connection.
P/N: MPH-5 ..........Hose. 5.0 m, CPF MP Male connection.
X
P-018-CPF
P/N: MPM-PLUG .....Plug. CPF Male.
P/N: 4013. . . . . . . . . . . .Quick Test CPF Kit. (MPF-1/8QTF, MPF-1/4QTF, and MPF-1/2QTF)
P/N: 4015. . . . . . . . . . . .BSP Test Kit. (MPF-1/8BSPF, MPF-1/4BSPF, MPF-3/8BSPF, and MPF-1/2BSPF)
Seals
X
P016, P017, and P-018-CPF
P/N: 101549 .........Bonded seal. For 1/2" BSP adapter.
P/N: 60R120 .........Bonded seal. For 1/4” BSP adapter.
P/N: 60R122 .........Bonded seal. For 1/8” BSP adapter.
Accessories
X
P016, P017, and P-018-CPF
P/N: 65-R975 ........Auxiliary uid reservoir. Includes vent valve lid.
P/N: 60R135 .........Isolation valve.
P/N: 60P013 .........Fine adjust knob
P/N: 60I104 ..........Teon tape. 1 roll.
P/N: 60R159 .........Allen Key. 6 mm.
CONTACT US

Support 13
United Kingdom
Tel +44 (0)1243 833 302
jofra@ametek.co.uk
France
Tel +33 (0)1 30 68 89 40
general.lloyd-instruments@ametek.fr
RETURNING PRODUCT TO AMETEK

Please contact your sales representative to complete a Return Material Authorization (RMA) form and/or receive an RMA number.
Return/shipping instructions will be provided with the RMA number.
WARRANTY

This instrument is warranted against defects in workmanship, material and design for one (1) year from date of delivery to the extent that AMETEK will, at its sole
option, repair or replace the instrument or any part thereof which is defective, provided, however, that this warranty shall not apply to instru¬ments subjected
to tampering or, abuse, or exposed to highly corrosive conditions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED AND AMETEK HEREBY DISCLAIMS ALL OTHER WARRANTIES, INCLUDING,
WITHOUT LIMITA¬TION, ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. AMETEK SHALL NOT BE LIABLE FOR ANY INCIDENTAL
OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, ANY ANTICIPATED OR LOST PROFITS.
Germany
Tel +49 (0)2159 9136 510
info.mct-de@ametek.de
Denmark
Tel +45 4816 8000
jofra@ametek.com
USA
Florida - Manseld & Green
Tel +1 (800) 527 9999
cal.info@ametek.com
California - Crystal Engineering
Tel +1 (800) 444 1850
crystal@ametek.com
India
Tel +91 22 2836 4750
jofra@ametek.com
Singapore
Tel +65 6484 2388
jofra@ametek.com
China
Shanghai
Tel +86 21 5868 5111
Beijing
Tel +86 10 8526 2111
Guangzhou
Tel +86 20 8363 4768
jofra.sales@ametek.com.cn
This warranty is voidable if the purchaser fails to follow any and all instructions, warnings or cautions in the instrument’s Instruction Manual.
If a manufacturing defect is found, AMETEK will replace or repair the instrument or replace any defec¬tive part thereof without charge; however, AMETEK’s obli
gation hereunder does not include the cost of transportation, which must be borne by the customer. AMETEK assumes no responsibility for dam¬age in transit,
and an
y claims for such damage should be presented to the carrier by the purchaser.
-
128685.E
© 2014 AMETEK Incorporated
Gydevang 32, 3450 Allerød, Denmark 4816 8000
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