Crystal 300PSIXP2I-DL, 100PSIXP2I-DL, 15PSIXP2I, 10KPSIXP2I-DL, 2000PSIXP2I-DL Instruction Manual

...

XP2i

Operation Manual

for XP2i Digital Test Gauge (Standard and Dual-Display(DD))

Contents

Overview ............................................................. 1

Introduction .......................................................... 1

Operating Instructions ................................................. 2

Functions ............................................................ 3

Data Logging with DataLoggerXP .......................... 10

What is DataLoggerXP? ............................................... 10

Installing the Software ................................................ 12

Authorizing a Gauge .................................................. 12

DataLoggerXP Software Operation .................................... 13

XP2i DataLoggerXP Gauge Operation .................................. 18

Excel Templates ...................................................... 22

Enclosure ............................................................ 23

Serial Numbers ....................................................... 24

Speciﬁcations ...................................................... 25

Power ................................................................ 28

Pressure Ranges, Display Scales, & Resolution .......................... 29

Part Numbering System ............................................... 29

Support .............................................................. 36

Troubleshooting ...................................................... 36

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Software ............................................................. 38

Replacement Parts .................................................... 38

Accessories ........................................................... 38

Factory Service ....................................................... 39

Trademarks .......................................................... 39

Warranty ............................................................. 39

Safety & Certiﬁcations .......................................... 30

Hazardous Locations .................................................. 30

Certications ......................................................... 30

ATEX/IECEx Safety Instructions ........................................ 31

Overview

INTRODUCTION



Thank you for choosing the XP2i Digital Test Gauge from Crystal Engineering Corporation. Your XP2i is a combination of leading edge technology and rugged

industrial design.

–

Accuracy is 0.1% “of reading”, 0.02% “of Full Scale” or 0.05% “of Full Scale”

–

The XP2i is fully temperature compensated

The XP2i’s case is made from rugged aluminum alloy utilizing a gasket to seal the enclosure against dust and water intrusion. Even the RS-232 connector is

fully sealed (with or without the red cover or rubber boot). Circuitry is mounted in shock absorbing elastomer supports and the batteries are easily accessible

by removing four screws. But you won’t need to change the batteries often, since 3 AA batteries operate the XP2i for up to 1500 hours of continuous use.

Other features include:

Continuous capture of peak and valley pressure readings

•

PSV mode

•

Programming interface

•

User-dened units

•

Intrinsically Safe

•

All welded 316 stainless steel sensor

•

Calibration due reminder

•

We hope your XP2i meets your expectations, and we're interested in any comments or suggestions you may have. You can send us a note at:

crystal@ametek.com. Many features in this and our other products are a direct result of your comments!

rystal Engineering is the company that designs, manufactures, markets, and services the nVision reference pressure recorder, XP2i, and 30 Series pressure

calibrators, M1 Pressure Gauge, MultiCal multimeter pressure adapters, and a variety of industry specic pressure measuring equipment. Crystal Engineering

pioneered features like full temperature compensation and “of reading” rated gauges and calibrators. Pressure measuring equipment is the only thing we do

and that’s why we say:

so there is no change in accuracy throughout the entire operating temperature range!

so any XP2i can typically replace several gauges you may have been using.

Overview  1

Your XP2i can be customized, through the use of our free CongXP™ software. Your personal

computer can disable, enable, or modify a

variety of features of your XP2i. Look for the

logo for

programmable features, like:

A user dened pressure scale, and/or disable

•

unused pressure units

Password protection to prevent

•

unauthorized changes

Disable keypad recalibration, (peak)

•

button, and/or

(units) button

™

Expand or decrease allowable Zero range

•

Set the gauge to a dierent density of water

•

factor (4° C, 60° F, or 68° F)

Store a 12 digit ID or tag number in

•

non-volatile memory

Adjust calibration values

•

XP2i Operation Manual

OPERATING INSTRUCTIONS



The XP2i is shipped with batteries installed, so it’s ready to use. Press and hold the (on/o) button. The XP2i will rst test all LCD segments. Release

(on/o) button when the XP2i indicates pressure.

the

The XP2i always resumes operation in the mode and the units of the pressure last used, and it does not automatically rezero when turned on.

Connect the XP2i to your system.

CAUTION: Use a wrench (¾" or 19mm) for installation and removal of XP2i! There is a limit to how much rotational force can be applied to the case, so

CAUTION: Never insert any object into the pressure connection! The sensor diaphragm is very thin and can be damaged or destroyed by solid or sharp

WARNING: Severe injury or damage can occur through improper use of pressure instruments! Do not exceed recommended pressure limits of tubing

Most XP2i’s are intended for gauge pressure measurement. That is, they indicate the dierence between applied pressure and ambient barometric pressure.

However, the

default setting limits the maximum zero value to 20 psi, but this limit can be changed with

Some XP2i’s are rated for absolute pressure. Absolute gauges indicate the dierence between applied pressure and an internal vacuum reference. Absolute

pressure is always positive. For instance barometric pressure at sea level is on average about 14.7 psi (approximately 100 kPa or 1 bar), so at sea level this is the

lowest expected pressure indication. However, absolute gauges can be “zeroed” (unless prevented by CongXP). After zeroing an absolute gauge it is possible

to indicate a negative or positive gauge pressure.

don’t rely on, or use, the case to screw the XP2i into a tting, and don’t use the case to remove the XP2i tting, either.

objects. Cleaning of the sensor must be done with appropriate solvents only.

and ttings. Be certain all pressure connections are secured.

(zero) button can be used to force an XP2i to read zero pressure at any applied pressure, up to the full scale rating of the gauge. The factory

Overview  2

WARNING: This gauge can display zero pressure when connected to a source of pressure! Do not rely on the display indication before disconnecting—

it may not be indicating true pressure. Never disconnect pressure instrumentation without rst relieving system pressure!

XP2i Operation Manual

Functions

units

Units Button

Pressing this button causes the XP2i to select the next available unit of pressure measurement. See Pressure Ranges, Display Scales, & Resolution on page 29 or the list of pressure units available for your model.

Units that you don’t need or never use can be turned o. You can also dene a special unit for your XP2i with CongXP. You can

use the XP2i to display directly in a unit not otherwise available, such as feet of seawater, or foot-pounds of torque. When you select your custom unit from the

keypad, the screen displays the USER icon.

Peak Button

peak

Functions  3

On the XP2i, pressing the (peak) button causes the display to cycle

through the following , depending on your setting in CongXP.

<No Icon> . . . . Live Pressure display

. . . . Maximum detected pressure

. . . . Minimum detected pressure

(blinking)

. . . . PSV Mode, maximum

. . . . PSV Mode, minimum

Average pressure

. . . .

. . . . DataLoggerXP datalogging mode

* From the factory this setting is disabled. Use CongXP to enable.

Peak High and Peak Low values are not saved when the gauge shuts o; they will reset to the current

reading when the XP2i is turned on or reset.

In some cases the ability to display a peak value may not be needed, or

may even be dangerous. CongXP allows you to disable this button.

XP2is can average 1 to 10 readings, recalculated every time pressure is measured (4 times per second).

Enable and set the number of readings to be averaged with CongXP.

On the -DD, dual-line display XP2i, pressing the

through the following, depending on your setting in CongXP:

<No Icon> . . . . Live Pressure display

. . . . Maximum detected pressure

. . . . Minimum detected pressure

(blinking)

. . . . PSV Mode maximum

. . . . PSV Mode minimum

. . . . Average pressure

. . . . DataLoggerXP datalogging mode

(remaining points displayed on lower line)

. . . . Tare

. . . . Rate of change

. . . . Dierential Mode

. . . . Average Dierential Mode

(peak)

button causes the display to cycle

XP2i Operation Manual

zero

Resetting (Clearing) Recorded Peak Values

zero

clear

Peak values can only be cleared when displaying either a Peak High or Peak Low recorded pressure. Press the (clear) button for at least ½ second. Dashed

lines will briey appear across the display indicating that both Peak values have been cleared. Both Peak High and Peak Low values will then display the cur-

rent applied pressure. Pressing the

need to rezero the gauge, you must turn o both peak icons by pressing the

(clear) button while either the Peak High (

) or Peak Low (

(peak) button.

) icon is displayed will not aect the zero value. If you

Zero

clear

If you attempt to zero the gauge while applying a pressure which exceeds the Zero Limit (set in CongXP, defaults to 20 psi),

the command will be ignored and “--HI-” will be displayed.

To Zero the XP2i

Turn o peak indication by pressing the (peak) button repeatedly until the HI and LO icons are o, then press the (zero) button for at least ½ second when

the gauge is vented to atmosphere.

Functions  4

The display will then briey ash all dashed lines (

WARNING: This gauge can display zero pressure when connected to a source of pressure! Do not rely on the display indication before disconnecting—

To Clear the Zero Value on an XP2i

Turn o peak indication as described above, then press and hold the (zero) button until the display changes from (

This is especially useful for absolute gauges that have been zeroed to use for gauge pressure measurement.

it may not be indicating true pressure. Never disconnect pressure instrumentation without rst relieving system pressure!

), indicating that it has been re-zeroed. Absolute gauges will now indicate gauge pressure.

) to (

XP2i Operation Manual

Functions  5

(

Tare

-DD, Dual-Line Display XP2i Only

Tare is a constant value subtracted from the true pressure. For instance, if you were mixing gases by partial pressure, you might want to ll a tank to 1760 psi

with air, then add another 440 psi of helium. To reduce the chance of error, you could tare the gauge at 1760 psi. Then you would add helium until the indica-

tion reached 440.

PSI

TARE

Fill to pressure Press the Tare button Top-o with helium

In contrast to the Zero function discussed previously, Tare is not subject to the Zero Limit set in CongXP. Tare is available only when the TARE icon is on. To

use the Tare feature, press the

not be indicated on the screen. Apply pressure to the gauge until you reach the desired value. Press the

pressure to zero. The amount of the tare will be displayed on the second line.

To clear the tare, press and hold the

(

Rate

-DD, Dual-Line Display XP2i Only

Rate is the measurement of pressure change per minute. When in Rate mode, the second line will display the rate, and the /min icon will display. Rate is

calculated at every pressure measurement (4 times per second), and the displayed value is the average of the most recent 3 to 10 calculations. By increasing

the number of calcula

(peak) button repeatedly until the screen displays the TARE icon. The TARE icon will ash to remind you that live pressure may

(zero) button until the tare value changes from (

The Tare function is disabled by default, but can be enabled with CongXP.

tions in the average, the XP2i will indicate a more stable rate. However, the XP2i will react more slowly to changes in rate.

)

TARE

)

PSI

TARE

PSI

(zero) button. The top line will change from true

) to (

To use the rate feature, press the

be set with the digital interface.

Dierential Mode

Dierential mode allows the XP2i-DD gauge (the master) to be connected to a second XP2i or XP2i-DD gauge (the slave) and display the pressure dierence

between the two gauges. A standard RS232 cable (p/n 2400) and null modem adapter (p/n 3456) or a null modem cable are required to directly connect the

gauges. You must use CongXP to enable this feature, and once enabled, use the

Low ( rmware version R0014 or later for this feature to work. Use XP2iUpdate to upgrade to the latest rmware.

) icons are displayed simultaneously. An XP2i-DD gauge must be running rmware version R0114 or later, and an XP2i gauge must be running

(

(peak) button repeatedly until the /min icon displays. As pressure changes, the second line will indicate rate of change.

The rate function is disabled by default, but can be enabled and congured with CongXP. The number of calculations can also

-DD, Dual-Line Display XP2i Only

The dierential mode is disabled by default, but can be enabled and congured with CongXP.

)

(peak) button on the master gauge until the Peak High (

) and Peak

XP2i Operation Manual

Automatic Shut-o

The XP2i has a shuto timer and will turn o automatically after 20 minutes of non-operation. Pressing any button or sending any command via the RS-232

connection resets the shuto timer for another 20 minutes of operation. The XP2i will briey display Auto O 20 when turned on.

Functions  6

To disable the shuto feature, turn on the XP2i by pressing the

O to indicate that it will not turn o. The shuto feature can be enabled again when turning the XP2i on, by pressing the same

These settings are retained when the product is powered down.

Note: This key combination will not toggle the auto-shuto feature if CongXP is set to require a password before changing settings.

(on/o) and (zero) buttons simultaneously. The XP2i will briey display the words No Auto

(on/o) and (zero) buttons.

Backlight

Pressing the (backlight) button instantly lights the display at maximum brightness. Hold down the button for 1 second to keep it on. The display will ash

briey, indicating that it will stay on for 1 minute. If you press the

tery life, and remain on for 2 minutes after the last key is pressed. Press the

If you start the XP2i in the No Auto O mode, you may select the brightness level in the same way. The light will never time out and turn o. Turn o the XP2i,

or press the

(backlight) button repeatedly, to turn o the backlight.

(backlight) button again, the backlight will go into a lower brightness setting to extend bat-

(backlight) button once more and the light will go out.

Measuring Vacuum

All versions of the XP2i can be used to measure moderate vacuum, though only ranges of 300 psi (and 20 bar or 2000 kPa) and lower are actually tested and

certied for vacuum operation.

When measuring pressure less than ambient barometric conditions, a minus (-) sign will appear.

Absolute gauges (models with a “B” in front of “XP2i” in the part number) will NOT indicate a negative sign when vacuum is applied, unless the

has been pressed while a pressure greater than full vacuum is applied to the gauge. If your absolute gauge does indicate a negative pressure, you can clear

the zero value (“unzero”) by pressing the

(zero) button until the display changes from (

) to (

(zero) button

CAUTION: XP2is are not recommended for continuous use below -14.5 psig.

For continuous use below -14.5 psig with high accuracy, choose our XP2i-DP Dierential Pressure Gauge.

XP2i Operation Manual

Water Density (Inches of Water)

The following applies only to models where inches of water is a selectable pressure unit. As shipped from the factory, the XP2i is set to display inches of water

corresponding to the density of water at 4° C (39.2° F). You may require a dierent water density for your application, so the XP2i can be set to use the density

of water at 20° C (68° F) or 15.6° C (60° F) instead.

Functions  7

To check and/or change the water density setting from the keypad, turn on the XP2i by pressing the

The display will indicate either 4C, 60F, or 68F.

Press the

Note: If the XP2i is password protected, or inches of water is disabled, you will not be able to view or change the water density from the keypad.

(units) button until the display cycles to the desired water density, then press the (zero) button to store the selection (this will not zero the gauge).

Select and set the desired density of water.

(on/o) button and the (peak) button simultaneously.

Overpressure Conditions

The XP2i will read pressure up to approximately 110% of the rated pressure range. Above 110%, the display will indicate +OL, and readings will stop updating.

The zero function does not aect when the display will indicate +OL, so depending on the zero value it is possible that the display will indicate +OL without

the maximum pressure being displayed.

For instance, if a 100PSIXP2i is zeroed when 30 psi is being applied, it will indicate that the overpressure condition has been reached at 80 psi

(i.e., 110% x 100 psi – 30 psi = 80 psi).

verpressure can aect accuracy, but the eect is only temporary unless the sensor has been destroyed. See Pressure Ranges, Display Scales, & Resolution

on page 29 for maximum overpressure.

PSVtest Mode

PSVtest mode is designed for PSV and PRV (“Pressure Safety Valve” and “Pressure Relief Valve”, respectively) as well as for Rupture Disc (also known as “Burst

Disc”) testing. It increases the measurement rate of the XP2i gauge to approximately eight times per second, to capture the peak pressure when the valve

opened, and adds a method of automatically capturing the closing reseat pressure.

Use CongXP to activate PSVtest Mode. When the Peak High icon (

tomatically reset to the Peak High value whenever a new Peak High value is detected. Once pressure stops increasing, as when a PSV opens (and the pressure

ops below the maximum pressure) XP2i detects the new minimum pressure values (the Peak Low), capturing the closing pressure of a PSV.

Press the

To clear the peaks, press the

Application note AN-006

to use the gauge in relief valve and burst disk testing.

(peak) button once to view the captured reseat pressure. The Peak Low icon (

(clear) button while the display shows the High (

–

Pressure Safety Valve Testing detailing the operation of the PSVtest mode is available on our website, and includes examples on how

) ashes, PSVtest mode is enabled. A special feature of PSVtest is that Peak Low is au-

) will ash on the display.

) or Low (

) icons.

XP2i Operation Manual

Calibration Due Reminder

The XP2i has a calibration reminder feature that can help to assure that you never use the gauge after its calibration certicate has expired. It can be pro-

grammed to alert you prior to, on, and after the gauge’s calibration due date. Due dates, reminder times, and message types can be set through our free

ongXP software.

Calibration Reminder Alert

Enter the Cal Due date and the notication time prior. Once the dened time prior is reached, the XP2i will ash Cal Soon three times during the startup pro-

cess. It will do this on every start-up until the calibration due date is reached, or the dates are updated.

Calibration Due Alert

Once the calibration due date has been reached, the XP2i has three options to choose from. On Startup, will ash Cal Due three times during the startup pro-

cess. After this, no additional warnings will occur until power is recycled again. Alternate, will alternate displaying Cal Due and live pressure readings. Always,

will displa

Password Protection to make the gauge non-operational and always display Cal Due.

Note: Protect the settings by using password protection.

y Cal Due until a button is pressed and then the gauge operates normally. After this, no additional warnings will occur until power is recycled. Add

Low Battery Indication

The Battery icon ( ) uses three bars to display the battery level. When the icon displays all three bars, the batteries are full. The XP2i will continue to operate

accurately while the icon is visible. When the batteries are exhausted, the letters batt will appear across the display. After batt appears, no pressure measure-

ments will be possible until the batteries are replaced.

Functions  8

Battery Replacement

The XP2i uses 3 AA batteries. Loosen the four rear panel screws to gain access to the battery compartment. These four panel screws are captive inside the

panel and are not removable. Pull the panel up to expose the battery compartment. After replacing the batteries, the XP2i will start operating immediately

(without having to press the

WARNING: Do not remove or change the batteries in hazardous locations.

WARNING: T4 or T3 Temperature Class is based on selection of approved battery. See the table below.

CAUTION: Do not mix battery types or manufacturers.

ATEX/IECEx: The XP2i is Intrinsically Safe only if powered by one of the following battery types:

Approved Battery Type Ta= Marking

Rayovac Max Plus 815

Energizer E91 Energizer EN91*

Duracell MN1500

Energizer is manufactured by Energizer Holdings, Inc., and the Eveready Battery Company, Inc.

(on/o) button). This indicates that a complete reset has occurred, and is normal.

-20 to 50 ° C Ex ia IIC T4 Ga

-20 to 50° C Ex ia IIC T3 Ga

XP2i Operation Manual

Many other battery types and models have been tested but failed to meet the requirements for Intrinsic Safety—do not assume other models are equivalent.

The XP2i can be operated from an external power supply (AC adapter kit PN: 2984).

WARNING: Do not use AC adapter in hazardous locations.

CSA: The XP2i is Intrinsically Safe only if powered by one of the following battery types: CSA: The XP2i est un système à sécurité Intrinsèque seulement s’il est alimenté par un des Piles de type suivant:

Functions  9

Approved Battery Type

(Approuvé Type de Batterie)

Rayovac Max Plus 815 -20 to 45° C

Energizer E91

Energizer EN91

Rayovac Max Plus 815

WARNING: Use of Duracell MN1500 batteries is not approved for CSA certication.

Ta=

-20 to 50° C

Class I, Division 1, A, B, C, D T4

(Classse I, Division 1, A, B, C, D T4)

Class I, Division 1, A, B, C, D T3C

(Classse I, Division 1, A, B, C, D T3C)

Marking

(Marquage)

Reset

If for some reason the XP2i needs to be reset, remove any battery for at least one minute, then reinstall the battery. If the reset is successful, the XP2i will

start operating without pressing the

default engineering units.

WARNING: Do not remove or change the batteries in hazardous locations.

(on/o) button. Reset will clear the zero, peak values will be reset to the current reading, and the XP2i will be set to the

Communications/Programming

The XP2i responds to a query-based command language which allows remote control of the gauge. Please refer to the XP2i Programming Instructions for

documentation of this feature.

XP2i Operation Manual

Data Logging with DataLoggerXP

WHAT IS DATALOGGERXP?



DataLoggerXP is an optional data logging mode available for the XP2i gauge. You may purchase the DataLoggerXP option with your original order

or add it later.

ith the XP2i’s long battery life, and Ultra Low Power (ULP) mode, you can log data over an entire year, without the need for external power supplies or

battery replacements.

ownload the DataLoggerXP software from the Crystal website and use it to save the data recorded on your XP2i.

Note: An evaluation mode allows you to record 100 data points before requiring purchase.

With an XP2i and DataLoggerXP you can:

Record up to 32 000 pressure measurements (data points) into non-volatile ash memory.

•

Save battery life and record over an entire year with Ultra Low Power (ULP) mode.

•

Change data collection parameters, with or without a computer.

•

Start and stop multiple collection runs from the keypad.

•

Record pressure readings at intervals as fast as once per second or as slow as once every 18 hours.

•

Record the averages, averages and peaks, or just the pressure indication.

•

Store an indicated pressure by pushing one button.

•

View the data on any Windows-equipped computer.

•

Data Logging with DataLoggerXP  10

Save the data les directly into Microsoft® Excel spreadsheets (requires Excel 2003, 2007, or 2010), or as comma separated text les.

•

XP2i Operation Manual

DataLoggerXP Terminology

Clear. . . . . . . . . . . . . . . . . . . . . Removes all stored data from the XP2i memory. Individual runs cannot be removed.

Download . . . . . . . . . . . . . . . The act of copying stored data from the XP2i to a computer using DataLoggerXP software.

Events . . . . . . . . . . . . . . . . . . . Non-data readings, optionally displayed as part of a run. These include tare values, low battery indications, or logging parameters.

Logging Interval . . . . . . . . . The time, in seconds, between each data point.

Logging Type . . . . . . . . . . . . The type of data stored for each reading.

Logging Parameters . . . . . The Logging Interval and Logging Type are referred to, in this document, as the Logging Parameters.

Run . . . . . . . . . . . . . . . . . . . . . . A set of one or more readings taken by the XP2i. The user can specify dierent logging parameters for each successive run.

Note: A maximum of 64 runs can be stored in memory.

Typical Usage

While there are a variety of ways in which the DataLoggerXP software and XP2i can be used, a typical way to use the DataloggerXP

might be like this:

Data Logging with DataLoggerXP  11

Set the logging parameters

2 Enable data logging mode (the Record icon (

3 Take a recording.

4 Use DataloggerXP software to download your data into an Excel worksheet or a text le.

–

either with DataLoggerXP software or directly from the keypad.

) will illuminate).

XP2i Operation Manual

+ 29 hidden pages