CryptOn 700 Series Installation Instructions Manual

700 Series

Installation Instructions

TES1589/B

Dec 2010

700 Series Installation Instructions TES1589 Iss.B Page 2

IMPORTANT

Every reasonable effort has been made to ensure that information within these Operating
Instructions is correct at the time of release, but the company cannot accept-responsibility
for any errors that may occur.

The information in these Operating Instructions is subject to change without notice, and
does not represent a commitment on the part of Crypton Ltd

Service & Warranty

The reliability of this equipment is fully supported by our service agents, with repair
workshops and field service engineers to provide a full range of After-Sales Care, including
installation, contract maintenance, factory overhaul and emergency repairs on site.
Please refer to the page at the end of this manual for full details.

Note:

Your attention is drawn to our Terms & Conditions of Sale. If a service engineer is called
out. under service warranty where, upon inspection and test the equipment is found to be
in full working order and no fault found, the user is liable to be charged any cost incurred
for this call out. Before calling out an engineer, ensure your equipment is faulty by
checking its operation, particularly mains supply and fault codes/self test if applicable.

Software Licence

Further to our general Terms & Conditions of Sale, the software described in these
Operating Instructions is furnished under the following Software Licence Agreement:

1. Licence: You may use the program on the machine provided. You may not copy,
duplicate or transmit the program in any form, in whole or in part, without the express
prior written permission of the company.

2. Term: The licence is effective until terminated. You may terminate the licence by
destroying the program together with all copies, or returning the program to the
company.

3. The company does not warrant that the program will meet your requirements or that
its operation will be uninterrupted or error free.

4. In no event will The company be liable to you for any incidental or consequential
damages, including lost profits, business operation and the like, arising out of the use or
inability to use this program.
You acknowledge that you have read this Agreement, understand it, and agree to be
bound by its provisions.

WARNING: Do not attempt to operate this equipment unless you
have read and understood these instructions.

Microsoft® and WINDOWS® are registered trademarks of Microsoft® Corporation

700 Series Installation Instructions TES1589 Iss.B Page 3

CONTENTS

HEALTH AND SAFETY 4

INTRODUCTION 5

FITTING THE KEYBOARD AND MOUSE 6

FITTING THE MONITOR 7

FITTING THE CABLE HOOKS 8

OIL TEMPERATURE PROBES 9

BATTERY TACHOMETER 9

OPTIONAL EQUIPMENT 10

REMOTE INDICATOR HANDSET 10

ACOUSTIC TACHOMETER 10

INFRA RED KEYBOARD 10

CONNECTING TO THE MAINS POWER SUPPLY 11

OPERATION 11

OPERATING SYSTEM 12

SHUT DOWN 12

PETROL EXHAUST ANALYSIS 12

DIESEL EXHAUST ANALYSIS (SMOKEMETER) 12

EXHAUST EMISSION ANALYSIS 13

OPERATORS MANUALS 13

INSTALL/UPDATE SOFTWARE 13

DISK INFORMATION 13

INSTALLING A DISK 13

SAFE DISK HANDLING 13

AFTER SALES SERVICE 14

700 Series Installation Instructions TES1589 Iss.B Page 4

HEALTH AND SAFETY

1. The equipment is not weatherproof and should not be used outside in rain or snow.

2. The internal circuits and components of the analyser should not be tampered with.
No internal parts are operator serviceable.

3. Operators should exercise due caution with regard to the engine fan and associated
belts.

4. Always provide ventilation by using an exhaust gas extraction system or by having
an adequate supply of fresh air.

Carbon Monoxide (CO) from a vehicle exhaust is a highly poisonous gas. If it is breathed in, it is
absorbed by the blood and will result in greatly slowed reactions and if absorbed in sufficient
quantity can be fatal. Published figures show that a concentration of 0.3% CO in the air can be
fatal if inhaled for more than 30 minutes.

5. Before starting an engine, ensure that the gear selector is in neutral

or park.

6. Care should be taken with regard to scalding from the cooling system, burns from
the exhaust system and electric shocks from the ignition HT system.

7. When disconnecting the fuel system of a hot engine beware of the fire hazard caused
by fuel spilling onto manifolds, ignition distributor, etc.

8. Position the mains cable and sampler pipe in such a manner that they do not present

a hazard to anyone.

9. The earth lead of the mains supply cable MUST ALWAYS be connected to a good

earth point.

10. Operators should not allow themselves to come into contact with water or other

similar conductors when using the equipment.

11. Equipment should be sited in an area designated and clearly marked:

FOR USE BY AUTHORISED PERSONNEL ONLY

700 Series Installation Instructions TES1589 Iss.B Page 5

INTRODUCTION

This equipment leaves the factory set for 230V a.c. nominal, single phase 50/60 Hz. mains
supply. Where the mains voltage differs from this, it is essential that the equipment is
ordered for the specific voltage in your region.

The equipment should be stored and kept in a dry condition.

The trolley is supplied with all main parts (i.e. Computer, Gas Analyser etc.) fitted, with the
exception of the Keyboard, Mouse and Monitor. Details for fitting these items are covered in
this manual.

Carefully unpack all items and examine for damage. Check contents against the packing list
enclosed for any loss or discrepancy. Report any loss, breakage or discrepancy to the
supplier immediately.

IMPORTANT NOTE

Do not disconnect or reconnect any leads between the various parts of the trolley
without first SWITCHING OFF the mains supply; this does not include any
connections to the vehicle under test.