Crydom Solid State Relays Application Note

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Output Switching Functions of Solid-State Relays
Arguably, the technical aspect of a solid state relay we discuss most frequently with design engineers and technicians is the manner in which AC output SSRs switch power to a load. In many cases we find that the subject is something most engineers have never even considered, especially those with a background in electromechanical relays. In this case they are simply accustomed to energising a coil and waiting for the arcing & clanking to occur shortly thereafter. The more subtle nature of a solid-state relay is still something of a mystery to them, especially terms such as “zero-cross”, “random”, and “proportional control” and the benefits therein. Fortunately these switching modes and how they apply to different types of loads are fairly easy to explain.
crossing solid-state relay. At point (1) the control voltage is applied to the input of the relay. However, the relay does not allow load current to flow through the output until point (2), which is the next zero-crossing point of the AC sine-wave. At point (3) the control voltage is removed from the input of the SSR, which then stops conducting load current at point (4).
Zero-Crossing Solid-State Relays
Also known as a “synchronous” solid­state relay, this is the most common type of SSR found in the market today. As the name implies, the switching of the relay from a non-conducting to a conducting state occurs when the AC mains voltage reaches the zero-crossing point of the sine-wave. This minimises the surge current through the load during the first conduction cycle and helps reduce the level of conducted emissions placed on the AC mains.
Figure 1 gives a simplified diagram of the input and output signals on a zero-
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Figure 1; Simplified Zero-Cross Waveform
Note that the output of the SSR does not stop conducting until the load current reaches the next zero-crossing point of the AC sine-wave. However, this is not related to the “zero-crossing” function of the SSR. It is due to the fact that the SCRs in the output circuit cannot turn off until the load current falls below their specified holding current (typically less than 100mA). This is a characteristic of all AC output solid-state relays, regardless of the switching type.
Zero-crossing relays are ideally suited for most commercial and industrial loads, such as resistive heating elements, lamps and ballasts, and any other load
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with low initial impedance or capacitive characteristics.
Random Turn-On Solid-State Relays
Also known as “asynchronous” or “instantaneous” solid-state relays, these relays turn on immediately after the application of the control signal. In most cases the output is fully conducting load current in less than 100µS.
Figure 2 gives a simplified diagram of the input and output signals on a random turn-on solid-state relay. At point (1) the control voltage is applied to the input of the relay. The output of the relay immediately begins to conduct load current (point (2)) as opposed to a zero-crossing relay, which will wait until the next zero-cross point of the AC sine-wave. At point (3) the control voltage is removed from the input of the SSR, which then stops conducting load current at point (4).
Figure 2; Simplified Random Turn-On Waveform
Crydom SSR Ltd.
Arena Business Centre, Holyrood Close, Poole, Dorset, BH17 7FJ Tel: +44 (0)1202 606030 Fax: +44 (0)1202 606035
www.crydom.com
Registered in England: No. 05602150 Registered Office: Arena Business Centre, Holyrood Close, Poole, Dorset, BH17 7FJ VAT Re
: 876 2756 77
Random turn-on solid state relays are commonly used in applications where precise control of power to the load is required (phase-control applications). They are also commonly used with inductive loads, where the phase shift between voltage and current can cause problems with zero-crossing relays.
Proportional Control Solid-State Relays
The most common types of proportional solid-state relays on the market today are phase-angle controllers and burst-fire relays. These solid-state relays provide proportional power to the load (from 0% to 100% in most cases) based upon the value of an analogue signal applied to the input. This can be a 0-5V, 0-10V, 4-20mA, resistive value, or other varying signal that translates into a desired load-power level. These relays are often found in heating applications requiring extremely precise temperature levels, and lighting applications requiring the gradual increase and decrease in the brightness of a room or area.
Figure 3 gives a simplified diagram of the output waveform on a phase-angle controller / SSR. In this example we have a 5V analogue signal applied to the input of a 0-10V SSR (50%). The corresponding output waveform shows the SSR turning on at the peak of each AC half-cycle, effectively applying 50% power to the load. If we gradually increased the analogue input from 5V to 10V, then we would see the shaded areas in the waveform diagram slowly disappear until we reached 100% power to the load.
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