Crydom Series 1 120 VAC Data Sheet

Page 1
Series 1 120 VAC
Panel Mount
Datasheet
Ratings from 10A to 40A @ 24-140 VAC
SCR output for heavy industrial loads
Zero voltage or instantaneous turn-on outputs
UL/CSA/VDE Approved, CE Compliant to EN60950-1
Improved SEMS screw and washer
Direct bond copper substrate
EMC compliant to Level 3
Direct power lead frame
Epoxy free design
Redesigned housing with anti-rotation barriers
For Generation 3 datasheet click here
PRODUCT SELECTION
Control Voltage 10A 25A 40A
3-32 VDC D1210 D1225 D1240 90-280 VAC A1210 A1225 A1240 18-36 VAC A1210E A1225E A1240E
AVAILABLE OPTIONS
Control Voltage A: 90-280 VAC D: 3-32 VDC AxxxxE: 18-36 VAC
12
Operating Voltage 12: 24-140 VAC
OUTPUT SPECIFICATIONS
10
Rated Load Current 10: 10 Amps 25: 25 Amps 40: 40 Amps
(5)
EA P G
K H
Termination Blank: Screw F: Quick Connect
(Up to 50 Amps only) K: Hex standoffs
Description 10A 25A 40A
Operating Voltage (47-440Hz) [Vrms] (6) 24-140 24-140 24-140 Transient Overvoltage [Vpk] 600 600 600 Maximum Off-State Leakage Current @ Rated Voltage [mArms] Minimum Off-State dv/dt @ Maximum Rated Voltage [V/µsec] 500 500 500 Maximum Load Current [Arms] Minimum Load Current [mArms] 150 150 150 Maximum 1 Cycle Surge Current (50/60Hz) [Apk] 115/120 239/250 597/625 Maximum On-State Voltage Drop @ Rated Current [Vrms] 1.15 1.15 1.15 Thermal Resistance Junction to Case (Rjc) [°C/W] 1.03 0.8 0.5 Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec] 66/60 285/259 1770/1629 Minimum Power Factor (at Maximum Load)
(2)(8) 10 25 40
(3) 0.5 0.5 0.5
(7) 1 1 1
Overvoltage Protection Blank: Not Included P: Included
(3)
(1)
(2)
Input Status LED Blank: Not Included G: Included
Snubber Blank: Not Included S: Included
S
*
Switching Type Blank: Zero Voltage Turn-On
-10: Instantaneous Turn-On
-10
Thermal Pad Blank: Not Included H: Included
Required for valid part number For options only and not required for valid part number Not all part number combinations are available. Contact Crydom Technical support for information on the availability of a specific part number.
(4)
INPUT SPECIFICATIONS
(5)
Description D12xx A12xx A12xxE
Control Voltage Range 3-32 VDC 90-280 Vrms 18-36 Vrms Maximum Reverse Voltage -32 VDC - ­Minimum Turn-On Voltage 3.0 VDC (9) 90 Vrms 18 Vrms Must Turn-Off Voltage 1.0 VDC 10 Vrms 4 Vrms Minimum Input Current [mA] 7 5 16 Maximum Input Current [mA] Nominal Input Impedance [Ohms] Current Regulated Maximum Turn-On Time [msec] 1/2 Cycle (10) 20 20 Maximum Turn-Off Time [msec] 1/2 Cycle 30 30
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
12
10 20
Page 2
Panel Mount
Datasheet
GENERAL SPECIFICATIONS
(5)
Description Parameters
Dielectric Strength, Input/Output/Base (50/60Hz) 4000 Vrms Minimum Insulation Resistance (@ 500 VDC)
Maximum Capacitance, Input/Output 8 pF Ambient Operating Temperature Range -40 to 80 °C Ambient Storage Temperature Range -40 to 125 °C Weight (typical) 2.6 oz (74.9g) Housing Material UL 94 V-0 Baseplate Material Aluminum Input Terminal Screw Torque Range (in-lb/Nm) 13-15 /1.5-1.7 Load Terminal Screw Torque Range (in-lb/Nm) 18-20 / 2.0-2.2 SSR Mounting Screw Torque Range (in-lb/Nm) Input/Load Terminal Screw Torque Range (in-lb/Nm) w/”K” option 8-10 / 0.9-1.13
(2)
Input/Output Terminal Screw Thread Size #6-32 UNC / #8-32 UNC
per IEC60068-2-78 93% non-condensing
Humidity LED Input Status Indicator w/”G” option (green) MTBF (Mean Time Between Failures) at 40°C ambient temperature (11)
MTBF (Mean Time Between Failures) at 60°C ambient temperature (11)
11,641,553 hours (1,328 years)
7,210,376 hours (823 years)
9
10
Ohm
18-20 / 2.0-2.2
WIRING DIAGRAM
AC
V
Load
1 ( ) 2 ( )
2
OUTPUT
1
SOLI D S T AT E R ELA Y
4
INPUT
3
(12)
Terminals
Input
Output
Recommended Wire Sizes
Wire Size
(Solid / Stranded)
24 AWG (0.2 mm
2 x 12 AWG (3.3 mm
20 AWG (0.5 mm
2 x 10 AWG (5.3 mm
2 x 8 AWG (8.4 mm
2
) / 0.2 [minimum]
2
2
) / 0.518 [minimum]
2
2
) / 8.4 [maximum]
) / 3.3 [maximum]
) / 5.3
Wire Pull-Out
Strength (lb)[N]
10 [44.5]
90 [400]
30 [133]
110 [490]
90 [400]
25
20
15
10
Input Current (mA)
5
0
0 5 10 15 20 25 30
Input Current vs Input Voltage
Standard Regulated DC Input
DC Input Voltage
4 (– / ) 3 (+ / )
EQUIVALENT CIRCUIT BLOCK DIAGRAMS
Diagram: Series 1 AC control
4
AC
AC
3
AC/DC
Converter
Current Limiter
(13)
Trigger Circuit
(14)
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
1
(15)
2
Diagram: Series 1 DC control
AC
AC
-
+DC
4
DC
(13)
3
Current
Limiter
Trigger Circuit
(14)
(15)
1
AC
2
AC
Page 3
Panel Mount
Datasheet
MECHANICAL SPECIFICATIONS
Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters]
(5)
Screw Termination
1.1
1.88
[47.6]
[27.9]
0.49
[12.4]
OUTPUT
1
S OLID S T A T E R ELA Y
4
INPUT
1.0
[25.4]
1.75
[44.5]
Mounting Hole/Slot
0.19 [4.9] DIA.
2
1.7
[43.2]
3
Quick Connect Termination (“F” Option) - Up to 25 Amp (1)
Mounting Hole/Slot
0.19 [4.9] DIA.
1.58
[40.2]
0.49
[12.4]
Faston Terminal(16)
0.25 x 0.032
(2 places)
1.31
[33.4]
0.89
[22.6]
2.25
[57.3]
Hex Standoff Termination (“K” Option)
1.88
[47.6]
1.1
[27.9]
0.49
[12.4]
OUTPUT
1
S OLID S T A T E R ELA Y
4
INPUT
1.0
[25.4]
1.75
[44.5]
Mounting Hole/Slot
0.19 [4.9] DIA.
2
1.70
[43.2]
3
(4 places)
(2 places)
Quick Connect Termination (“F” Option) - Up to 50 Amp (1)
Faston Terminal(16)
0.25 x 0.032
(4 places)
0.45
[11.4]
(2 places)
Mounting Hole/Slot
0.19 [4.9] DIA.
1.58
[40.2]
0.63
[16.0]
(2)
1.04
[26.4]
2.25
[57.3]
0.93
[23.6]
1.0
[25.4]
1.31
[33.4]
2
3
1.7
[43.2]
Faston Terminal(16)
0.187 x 0.020
(2 places)
1.25
[31.8]
2.25
[57.3]
1.88
[47.6]
OUTPUT
1
S OLID S T A T E R ELA Y
4
INPUT
0.49
[12.4]
1.40
[35.6]
1.75
[44.5]
2
3
Faston Terminal(16)
1.7
[43.2]
0.187 x 0.020
(2 places)
1.25
[31.8]
1.88
[47.6]
OUTPUT
1
S OLID S T A T E R ELA Y
4
INPUT
1.40
[35.6]
1.75
[44.5]
GENERAL NOTES
(1)
Single pair (up to 25A) Double pair* (up to 50A). *Caution: User must connect both pairs.
(2)
Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50 Amps. For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Crydom Technical Support.
(3)
Output will self trigger between 450-600Vpk, Min. power factor 0.7 or higher, not suitable for capacitive loads.
(4)
Instantaneous turn-on version is not recomended for capacitive loads. Use zero turn-on only.
(5)
All parameters at 25°C unless otherwise specified.
(6)
For “S” option, operating voltage frequency is 47-63Hz.
(7)
For parts with option “S” maximum leakage current is 10mA.
(8) Heat sinking required, see derating curves. (9)
Increase minimum voltage by 1V for operations from -20 to -40°C.
(10) Turn-on time for instantaneous turn-on versions is 0.02 msec (DC control Models). (11)
All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report).
(12) Load can be wired to either SSR output terminal 1 or 2. (13) Elective Input Status LED, “G” option (14) Elective Overvoltage Protection, “P” option.
(15) Elective Internal Snubber, “S” option. (16)
Mechanical dimensions vary from G3 models.
For additional information or specific questions, contact Crydom Technical Support.
2.25
[57.3]
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Page 4
SURGE CURRENT INFORMATION
Panel Mount
Datasheet
120
100
80
60
40
20
Surge Current (Amp)
0
0.01 0.1 1 10
Non repetitive peak surge current at Tj initial 40ºC.
Surge Duration (Secs)
10 A
250
200
150
100
50
Surge Current (Amp)
0
0.01 0.1 1 10
40 A
600
500
400
300
200
100
Surge Current (Amp)
0
0.01 0.1 1 10
Surge Duration (Secs)
25 A
Surge Duration (Secs)
THERMAL DERATE INFORMATION
10 A
3ºC/W
10
8
6
4
2
Load Current (Amps)
0
20 30 40 50 60 70 80
Ambient Temperature (ºC)
5ºC/W
No Heatsink
40
30
20
10
Load Current (Amps)
0
25
20
15
10
5
Load Current (Amps)
0
40 A
1ºC/W
20 30 40 50 60 70 80
1.5ºC/W
Ambient Temperature (ºC)
2ºC/W
3.5ºC/W
25 A
1.5ºC/W
20 30 40 50 60 70 80
Ambient Temperature (ºC)
2ºC/W
3ºC/W
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Page 5
AGENCY APPROVALS
EN60950 : Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7: Designed in accordance with the requirements of IEC 62314 IEC 61000-4-2 : Electrostatic Discharge – Level 3 IEC 61000-4-4 : Electrically Fast Transients – Level 3 IEC 61000-4-5 : Electrical Surges – Level 3 IEC 60068-2-6 : Vibration 0.33mm and 0.75 mm Amplitude over 10-55 Hz IEC 60068-2-27 : Shock Resistance 15g/11ms
E116949 LR81689 10143 UG
ACCESORIES
Panel Mount
Datasheet
New Accessories!
Protective Cover & Hardware Kits
Protective Cover
Part number: KS101
Clear plastic cover compatible with all new S1 designs. Safety covers provide added protection from electric shock when installing or checking equipment.
Hardware Kit
Part number: HK4
Bag with 2 square brass accessories and 2 screw 8-32 x 5/8 for output. Used to mount TMR1 lug terminals.
Cover Hardware
Kit
KS101 HK1
HK4
Recommended Accessories
Heat Sink
Part No.
HS501DR
HS301 / HS301DR
HS251
HS202 / HS202DR
HS201 / HS201DR
HS172
HS151 / HS151DR
HS122 / HS122DR
HS103 / HS103DR
HS101
HS073
HS072
HS053
HS033
HS023
Thermal Resistance
[ºC/W]
5.0
3.0
2.5
2.0
2.0
1.7
1.5
1.2
1.0
1.0
0.7
0.7
0.5
0.36
0.25
Lug Terminal Thermal Pad
TRM1
TRM6
HSP-1
HSP-2
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Rev. 040816
Page 6
Panel Mount
Datasheet
DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH.
Disconnect all power before installing or working with this equipment.
Verify all connections and replace all covers before turning on power.
Failure to follow these instructions will result in death or serious injury.
RIESGO DE DESCARGA ELECTRICA O EXPLOSION.
Desconectar todos los suministros de energia a este equipo antes de trabajar
con este equipo.
Verificar todas las
conexiones y colocar todas las
tapas antes de energizer el equipo.
El incumplimiento de estas instrucciones puede provocar la muerte o lesiones serias.
RISQUE DE DESCHARGE ELECTRIQUE OU EXPLOSION
Eteindre toutes les sources d'énergie de cet appareil avant de travailler dessus de cet appareil
Vérifier tous
connections, et
remettre tous couverts en olace avant de
mettre sous
De non-suivi de ces instructions provoquera la mort ou des lésions sérieuses sérieuses.
GEFAHR EINES ELEKTRISCHE N SCHLAGES ODER EINER EXPLOSION.
Stellen Sie jeglichen St
rom ab, der dieses Gerät versorgt, bevor
Sie an dem
Gerät Arbeiten durchführen
Vor dem Drehen auf Energie alle Anschlüsse überprüfen und alle Abdeckungen ersetzen.
Unterlassung dieser Anweisungen können zum Tode oder zu schweren Verletzungen führen.
RISCHIO DI SCOSSA ELETTRICA O DELL’ESPLOSIONE.
Spenga tutta l'alimentazione che fornisce questa apparecchiatura prima di lavorare a questa
apparecchiatura
Verificare tutti i collegamenti e sostituire
utte le coperture
t prima dell’accensione
L'omissione di queste istruzioni provocherà la morte o lesioni serie
存在电击、 爆炸或电弧 闪烁危险
在操作此设 备之前请先 关闭电源。
若不遵守这些说明, 可能会导致严重的 人身伤害甚至死亡。
WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告
RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE
The product's side panels may be hot, allow
the product to cool before touching.
Follow proper mounting instructions including torque values.
Do not allow liquids or foreign objects to enter this product.
Failure to follow these instructions can result in serious injury, or equipment damage.
RIESGO DE DAÑOS MATERIALES Y DE SOBRECALENTAMIENTO DE LA UNIDAD
Los paneles laterales del producto pueden
estar calientes. Esperar que el producto se enfríe antes de tocarlo.
Respetar las instrucciones de montaje, y en particular los pares de apretado.
No dejar que penetren líquidos o cuerpos extraños en el producto.
Si no se respetan estas precauciones pueden producirse graves lesiones, daños materiales.
RISQUE DE DOMMAGE MATERIEL ET DE SURCHAUFFE DU BOITIER
Les panneaux latéraux du produit peuvent être
chauds. Laisser le produit refroidir avant de le toucher.
Respecter les consignes de montage, et notamment les couples de serrage.
Ne pas laisser pénétrer de liquide ni de corps étrangers à l'intérieur du produit.
Le non-respect de cette directive peut entraîner, des lésions corporelles graves ou des dommages matériels.
RISCHIO DI DANNI MATERIALI E D'INVOLUCRO CALDO
I pannelli laterali dell'apparecchio possono
scottare; lasciar quindi raffreddare il prodotto prima di toccarlo.
Seguire le istruzioni di montaggio corrette.
Non far entrare liquidi o oggetti estranei in questo
apparecchio.
La mancata osservanza di questa precauzione può causare gravi rischi per l'incolumità personale o danni alle apparecchiature.
GEFAHR VON MATERIALSCHÄDEN UND GEHÄUSEERHITZUNG
Die Seitenwände können heiß sein. Lassen Sie
das Produkt abkühlen, bevor Sie es berühren.
Beachten Sie die Montageanweisungen,
Führen Sie keine Flüssigkeiten oder
Fremdkörper in das Produkt ein.
Die Nichtbeachtung dieser Anweisung kann Körperverletzung oder Materialschäden zur Folge haben.
材料损坏和高温外壳的危险性
产品的一侧面板可能很热,在其冷却前请 不要触碰。
遵照正确的安装说明,包括扭矩值。
请勿让液体及其他异物进入本产品。
如不能正确执行这些操作说明, 极有可能造成严重人体伤害或者设备的损坏。
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Page 7
Panel Mount
Datasheet
ANNEX - ENVIROMENTAL INFORMATION
The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products.
Part Name
Semiconductor die
Solder
附件 - 环保信息
此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006, 电子信息产品污染控制标识要求。
名称 六价铬 多溴联苯 多溴二苯醚
半导体芯片 焊接点
Toxic or hazardous Substance and Elements
Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated (Pb) (Hg) (Cd)
(Pb) (Hg) (Cd) (Cr (VI)) (PBB) (PBDE)
Chromium (Cr (VI))
有毒有害物质或元素
biphenyls (PBB)
diphenyl ethers (PBDE)
50
Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
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