Crydom Power Plus DC Series Data Sheet

Not Included

Termination

Panel Mount

Datasheet

Power Plus DC Series

• Ratings from 10A to 100A @ 100 VDC

• LED Status Indicator

• Relays are easily paralleled for higher-current

applications

• UL Approved, CE Compliant to EN60950-1

• Improved SEMS screw and washer

• Redesigned housing with anti-rotation barriers

For Generation 3 datasheet click here

PRODUCT SELECTION

Control Voltage 10A 20A 40A 60A 80A 100A

4-32 VDC DC100D10 DC100D20 DC100D40 DC100D60 DC100D80 DC100D100

AVAILABLE OPTIONS

• Mosfet Output

• DC control

• EMC Compliant to Level 3

• Epoxy Free Design

• Optional IP20 Cover

• PWM to 1K Hz

Control Voltage

Series

D: 4-32 VDC

DC D100 HC40

Operating Voltage
100: 1-100 VDC

Required for valid part number
For options only and not required for valid part number
Not all part number combinations are available.

*

Contact Crydom Technical Support for information on
the availability of a specific part number.

OUTPUT SPECIFICATIONS

(2)

Description 100A60A20A

Recommended Operating Voltage [Vdc] 1-72 1-72 1-72
Absolute Maximing Rating [Vdc] 100 100 100
Maximum Off-State Leakage Current @ Rated Voltage [mA] 0.1 0.1 0.1
Maximum Load Current [Adc]
Minimum Load Current [mA]
Maximum Surge Current (10msec) [Adc] 91 180 330
Maximum On-State Voltage Drop @ Rated Current [Vdc] 0.24 0.36 0.4
Maximum On-State Resistance [RDS-ON] [mΩ] 12 6 4
Thermal Resistance Junction to Case (Rjc) [°C/W] 0.73 0.45 0.27
Minimum Heat Sink for Rated Current @ 40°C [°C/W] 5 1 0.5
Maximum Pulse Width Modulation Frequency [Hz] (5) 1000 900 700

INPUT SPECIFICATIONS

(1)(3) 20 60 100

(4) 2.5 2.5 2.5

(2)

1-72 1-72 1-72

100 100 100

0.1 0.1 0.1
10 40 80

2.5 2.5 2.5
66 136 220

0.13 0.28 0.40
13 7 5

1.27 0.58 0.34

N/R 2 0.5
1000 900 700

Rated Load Current
10: 10 Amps
20: 20 Amps
40: 40 Amps

60: 60 Amps
80: 80 Amps
100: 100 Amps

Blank: Screws & clamps
K: Installed standoffs with (1)

screws for PC Board
mounting (IP00 only)

K

Cover
Blank: Not Included (IP00)
C: Included (IP20)

Thermal Pad
Blank:
H: Included

80A40A10A

Description DC Control

Control Voltage Range 4-32 VDC
Maximum Reverse Voltage -32 VDC
Minimum Turn-On Voltage (6) 4 VDC
Must Turn-Off Voltage 1 VDC
Minimum Input Current (for on-state) 11 mA
Maximum Input Current 14 mA
Nominal Input Impedance Current Regulated
Maximum Turn-On Time [µsec] 75
Maximum Turn-Off Time [µsec] 150

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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.

Panel Mount

Datasheet

GENERAL SPECIFICATIONS

(2)

ParametersDescription

Dielectric Strength, Input/Output/Base (50/60Hz) 3750 Vrms
Minimum Insulation Resistance (@ 500 VDC)

Maximum Capacitance, Input/Output 8 pF
Ambient Operating Temperature Range (7) -40 to 100 °C
Ambient Storage Temperature Range -40 to 125 °C
Weight (typical) 2.53 oz (72 g)
Housing Material UL94 V-0
Hardware Finish Nickel Plating
Baseplate Material Aluminum
Input Terminal Screw Torque Range (in-lb/Nm) 13-15 /1.5-1.7
Load Terminal Screw Torque Range (in-lb/Nm) 18-20 / 2-2.2
SSR Mounting Screw Torque Range (in-lb/Nm) 18-20 / 2-2.2
Input/Load Terminal Screw Torque Range (in-lb/Nm) (1) w/”K” option 8-10 / 0.9-1.13
Input/Output Terminal Screw Thread Size #6-32 UNC / #8-32 UNC
Humidity per IEC60068-2-78 85% non-condensing
LED Input Status Indicator Green

MTBF (Mean Time Between Failures) at 40°C ambient temperature (8)
MTBF (Mean Time Between Failures) at 60°C ambient temperature (8)

WIRING DIAGRAM

* Inductive loads must be diode suppresed.

+

V

-

Load

+

* *

Load

+

­V

+

Terminals

OUTPUT

1

SOLI D S T AT E R ELA Y

4

INPUT

+2

+3

+

V

-

1

SOLI D S T AT E R ELA Y

4

OUTPUT

INPUT

+2

+3

+

V

-

Input

Output

109 Ohms

21,395,130 hours (2,441 years)
11,545,504 hours (1,317 years)

Recommended Wire Sizes

(Solid / Stranded)

24 AWG (0.2 mm

2 x 12 AWG (3.3 mm

20 AWG (0.5 mm

2 x 10 AWG (5.3 mm

2 x 8 AWG (8.4 mm

Wire Size

2

) / 0.2 [minimum]

2

) / 3.3 [maximum]

2

) / 0.518 [minimum]

2

) / 5.3

2

) / 8.4 [maximum]

Wire Pull-Out

Strength (lb)[N]

10 [44.5]

90 [400]

30 [133]

110 [490]

90 [400]

EQUIVALENT CIRCUIT BLOCK DIAGRAMS

3

3

+

DC

Control

Circuit

-DC

INPUT

4

4

Current

Limiter

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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.

Trigger
Circuit

2

2

1

1

+DC

OUTPUT

-DC

Input Current vs Input Voltage

14

12

10

8

6

4

Input Current (mA)

2

0

0 5 10 15 20 25 30 35

Standard Regulated DC Input

DC Input Voltage

Panel Mount

Datasheet

MECHANICAL SPECIFICATIONS

Tolerances: ±0.02 in / 0.5 mm
All dimensions are in: inches [millimeters]

Screw Termination

1.1

1.88

[47.6]

[27.9]

0.49

[12.4]

OUTPUT

1

S OLID S T A T E R ELA Y

4

INPUT

1.0

1.0

[25.4]

[25.4]

1.75

1.75

[44.5]

[44.5]

Mounting
Hole/Slot

0.19 [4.9]
DIA.

+2

1.7

[43.2]

+3

Screw Termination, IP20

1.1

[27.9]

0.49

[12.4]

(2)

Mounting
Hole/Slot

0.19 [4.9]
DIA.

0.89

[22.6]

2.25

[57.3]

1.88

[47.6]

Hex Standoff Termination (“K” Option)

1.1

[27.9]

0.49

[12.4]

OUTPUT

1

S OLID S T A T E R ELA Y

4

INPUT

1.0

[25.4]

1.75

[44.5]

Mounting
Hole/Slot

0.19 [4.9]
DIA.

+2

1.7

[43.2]

+3

(1)

1.04

[26.4]

(2 places)

0.93

[23.6]

(4 places)

1.0

[25.4]

(2 places)

2.25

[57.3]

1.88

[47.6]

1.7

[43.2]

1.0

1.0

[25.4]

[25.4]

1.75

1.75

[44.5]

[44.5]

2.32

[58.8]

1.22

[30.9]

2.25

[57.3]

GENERAL NOTES GENERAL NOTES

(1) Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50 Amps.

For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Crydom Technical Support.

(2) All parameters at Tc=25°C unless otherwise specified.
(3) Heat sinking required, see derating curves.
(4) Low current loads and high ambient temperature can affect turn-on time.
(5) 8VDC minimum control voltage. Resistive loads only. Consider switching losses; at maximum frequency reduce to 75% output current.
(6) Increase minimum voltage by 1V for operations from -20 to -40°C.
(7) Decrease maximum control voltage 1.35V/°C above 80°C ambient temperature.

(8)

All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report).

For additional information or specific questions, contact Crydom Technical Support.

Do not forget to visit us at: www.crydom.com

Copyright © 2016 Crydom Inc. Specifications subject to change without notice.