Crydom Power Plus DC Series Data Sheet

Not Included

Termination

Panel Mount

Datasheet

Power Plus DC Series

• Ratings from 10A to 100A @ 100 VDC

• LED Status Indicator

• Relays are easily paralleled for higher-current

applications

• UL Approved, CE Compliant to EN60950-1

• Improved SEMS screw and washer

• Redesigned housing with anti-rotation barriers

For Generation 3 datasheet click here

PRODUCT SELECTION

Control Voltage 10A 20A 40A 60A 80A 100A

4-32 VDC DC100D10 DC100D20 DC100D40 DC100D60 DC100D80 DC100D100

AVAILABLE OPTIONS

• Mosfet Output

• DC control

• EMC Compliant to Level 3

• Epoxy Free Design

• Optional IP20 Cover

• PWM to 1K Hz

Control Voltage

Series

D: 4-32 VDC

DC D100 HC40

Operating Voltage
100: 1-100 VDC

Required for valid part number
For options only and not required for valid part number
Not all part number combinations are available.

*

Contact Crydom Technical Support for information on
the availability of a specific part number.

OUTPUT SPECIFICATIONS

(2)

Description 100A60A20A

Recommended Operating Voltage [Vdc] 1-72 1-72 1-72
Absolute Maximing Rating [Vdc] 100 100 100
Maximum Off-State Leakage Current @ Rated Voltage [mA] 0.1 0.1 0.1
Maximum Load Current [Adc]
Minimum Load Current [mA]
Maximum Surge Current (10msec) [Adc] 91 180 330
Maximum On-State Voltage Drop @ Rated Current [Vdc] 0.24 0.36 0.4
Maximum On-State Resistance [RDS-ON] [mΩ] 12 6 4
Thermal Resistance Junction to Case (Rjc) [°C/W] 0.73 0.45 0.27
Minimum Heat Sink for Rated Current @ 40°C [°C/W] 5 1 0.5
Maximum Pulse Width Modulation Frequency [Hz] (5) 1000 900 700

INPUT SPECIFICATIONS

(1)(3) 20 60 100

(4) 2.5 2.5 2.5

(2)

1-72 1-72 1-72

100 100 100

0.1 0.1 0.1
10 40 80

2.5 2.5 2.5
66 136 220

0.13 0.28 0.40
13 7 5

1.27 0.58 0.34

N/R 2 0.5
1000 900 700

Rated Load Current
10: 10 Amps
20: 20 Amps
40: 40 Amps

60: 60 Amps
80: 80 Amps
100: 100 Amps

Blank: Screws & clamps
K: Installed standoffs with (1)

screws for PC Board
mounting (IP00 only)

K

Cover
Blank: Not Included (IP00)
C: Included (IP20)

Thermal Pad
Blank:
H: Included

80A40A10A

Description DC Control

Control Voltage Range 4-32 VDC
Maximum Reverse Voltage -32 VDC
Minimum Turn-On Voltage (6) 4 VDC
Must Turn-Off Voltage 1 VDC
Minimum Input Current (for on-state) 11 mA
Maximum Input Current 14 mA
Nominal Input Impedance Current Regulated
Maximum Turn-On Time [µsec] 75
Maximum Turn-Off Time [µsec] 150

Do not forget to visit us at: www.crydom.com

Copyright © 2016 Crydom Inc. Specifications subject to change without notice.

Panel Mount

Datasheet

GENERAL SPECIFICATIONS

(2)

ParametersDescription

Dielectric Strength, Input/Output/Base (50/60Hz) 3750 Vrms
Minimum Insulation Resistance (@ 500 VDC)

Maximum Capacitance, Input/Output 8 pF
Ambient Operating Temperature Range (7) -40 to 100 °C
Ambient Storage Temperature Range -40 to 125 °C
Weight (typical) 2.53 oz (72 g)
Housing Material UL94 V-0
Hardware Finish Nickel Plating
Baseplate Material Aluminum
Input Terminal Screw Torque Range (in-lb/Nm) 13-15 /1.5-1.7
Load Terminal Screw Torque Range (in-lb/Nm) 18-20 / 2-2.2
SSR Mounting Screw Torque Range (in-lb/Nm) 18-20 / 2-2.2
Input/Load Terminal Screw Torque Range (in-lb/Nm) (1) w/”K” option 8-10 / 0.9-1.13
Input/Output Terminal Screw Thread Size #6-32 UNC / #8-32 UNC
Humidity per IEC60068-2-78 85% non-condensing
LED Input Status Indicator Green

MTBF (Mean Time Between Failures) at 40°C ambient temperature (8)
MTBF (Mean Time Between Failures) at 60°C ambient temperature (8)

WIRING DIAGRAM

* Inductive loads must be diode suppresed.

+

V

-

Load

+

* *

Load

+

­V

+

Terminals

OUTPUT

1

SOLI D S T AT E R ELA Y

4

INPUT

+2

+3

+

V

-

1

SOLI D S T AT E R ELA Y

4

OUTPUT

INPUT

+2

+3

+

V

-

Input

Output

109 Ohms

21,395,130 hours (2,441 years)
11,545,504 hours (1,317 years)

Recommended Wire Sizes

(Solid / Stranded)

24 AWG (0.2 mm

2 x 12 AWG (3.3 mm

20 AWG (0.5 mm

2 x 10 AWG (5.3 mm

2 x 8 AWG (8.4 mm

Wire Size

2

) / 0.2 [minimum]

2

) / 3.3 [maximum]

2

) / 0.518 [minimum]

2

) / 5.3

2

) / 8.4 [maximum]

Wire Pull-Out

Strength (lb)[N]

10 [44.5]

90 [400]

30 [133]

110 [490]

90 [400]

EQUIVALENT CIRCUIT BLOCK DIAGRAMS

3

3

+

DC

Control

Circuit

-DC

INPUT

4

4

Current

Limiter

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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.

Trigger
Circuit

2

2

1

1

+DC

OUTPUT

-DC

Input Current vs Input Voltage

14

12

10

8

6

4

Input Current (mA)

2

0

0 5 10 15 20 25 30 35

Standard Regulated DC Input

DC Input Voltage

Panel Mount

Datasheet

MECHANICAL SPECIFICATIONS

Tolerances: ±0.02 in / 0.5 mm
All dimensions are in: inches [millimeters]

Screw Termination

1.1

1.88

[47.6]

[27.9]

0.49

[12.4]

OUTPUT

1

S OLID S T A T E R ELA Y

4

INPUT

1.0

1.0

[25.4]

[25.4]

1.75

1.75

[44.5]

[44.5]

Mounting
Hole/Slot

0.19 [4.9]
DIA.

+2

1.7

[43.2]

+3

Screw Termination, IP20

1.1

[27.9]

0.49

[12.4]

(2)

Mounting
Hole/Slot

0.19 [4.9]
DIA.

0.89

[22.6]

2.25

[57.3]

1.88

[47.6]

Hex Standoff Termination (“K” Option)

1.1

[27.9]

0.49

[12.4]

OUTPUT

1

S OLID S T A T E R ELA Y

4

INPUT

1.0

[25.4]

1.75

[44.5]

Mounting
Hole/Slot

0.19 [4.9]
DIA.

+2

1.7

[43.2]

+3

(1)

1.04

[26.4]

(2 places)

0.93

[23.6]

(4 places)

1.0

[25.4]

(2 places)

2.25

[57.3]

1.88

[47.6]

1.7

[43.2]

1.0

1.0

[25.4]

[25.4]

1.75

1.75

[44.5]

[44.5]

2.32

[58.8]

1.22

[30.9]

2.25

[57.3]

GENERAL NOTES GENERAL NOTES

(1) Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50 Amps.

For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Crydom Technical Support.

(2) All parameters at Tc=25°C unless otherwise specified.
(3) Heat sinking required, see derating curves.
(4) Low current loads and high ambient temperature can affect turn-on time.
(5) 8VDC minimum control voltage. Resistive loads only. Consider switching losses; at maximum frequency reduce to 75% output current.
(6) Increase minimum voltage by 1V for operations from -20 to -40°C.
(7) Decrease maximum control voltage 1.35V/°C above 80°C ambient temperature.

(8)

All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report).

For additional information or specific questions, contact Crydom Technical Support.

Do not forget to visit us at: www.crydom.com

Copyright © 2016 Crydom Inc. Specifications subject to change without notice.

Panel Mount

Datasheet

SURGE CURRENT INFORMATION

100

80

60

40

20

Surge Current (Amp)

0

0.1 1 10 100 1000

300

250

200

150

100

Surge Current (Amp)

50

0

0.1 1 10 100 1000

600
550
500
450
400
350
300
250
200
150

Surge Current (Amp)

100

50

0

0.1 1 10 100 1000

DC100D10

Surge Duration (msec)

DC100D40

Surge Duration (msec)

DC100D80

Surge Duration (msec)

Single Pulse (i)

Duty Factor (10%) (ii)

Duty Factor (20%) (ii)

125

100

75

50

Surge Current (Amp)

25

0

0.1 1 10 100 1000

350

300

250

200

150

100

Surge Current (Amp)

50

0

0.1

800

600

400

200

Surge Current (Amp)

0

0.1 1 10 100 1000

Duty Factor (50%) (ii)

DC100D20

Surge Duration (msec)

DC100D60

1 10 100 1000

Surge Duration (msec)

DC100D100

Surge Duration (msec)

Duty Factor 10%

Duty Factor 20%

Duty Factor 50%

Pulse
Width

Period

For Pulse Width Modulation applications select
the curve according duty factor and pulse duration as following.

Duty Factor =

(i) for Single Surge Pulse Tc=40°C ;Tj 175°C

(ii) for Repetitive Surge Pulse Tc=40°C ;Tj 130°C

Pulse Width

Period

Do not forget to visit us at: www.crydom.com

Copyright © 2016 Crydom Inc. Specifications subject to change without notice.

x100 (%)

THERMAL DERATE INFORMATION

(iii) SSR metal base plate acting as heat sink, it must be exposed to free ambient air.

Panel Mount

Datasheet

DC100D10

5°C/W

10

8

6

4

2

Load Current (Amps)

0

20 30 40 50 60 70 80 90 100

Ambient Temperature °C

No Heat Sink (iii)

DC100D40

40

30

20

10

Load Current (Amps)

0

20 30 40 50 60 70 80 90 100

2°C/W

3°C/W

Ambient Temperature °C

5°C/W

DC100D20

5°C/W

20

15

10

5

Load Current (Amps)

0

20 30 40 50 60 70 80 90 100

Ambient Temperature °C

No Heat Sink (iii)

DC100D60

1°C/W

60

40

20

Load Current (Amps)

0

20 30 40 50 60 70 80 90 100

2°C/W

Ambient Temperature °C

5°C/W

0.5°C/W

80

60

40

20

Load Current (Amps)

0

20 30 40 50 60 70 80 90 100

1.5°C/W

Ambient Temperature °C

3°C/W

DC100D80

5°C/W

0.5°C/W

100

80

60

40

20

Load Current (Amps)

0

20 30 40 50 60 70 80 90 100

1.5°C/W

Ambient Temperature °C

3°C/W

DC100D100

5°C/W

Do not forget to visit us at: www.crydom.com

Copyright © 2016 Crydom Inc. Specifications subject to change without notice.

AGENCY APPROVALS

EN60950-1: Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7:
IEC 61000-4-2 Electrostatic Discharge Level 3
IEC 61000-4-4 Electrically Fast Transients Level 3
IEC 61000-4-5 Electrical Surges Level 3

E116950

ACCESORIES

Panel Mount

Datasheet

New Accessories!

Protective Cover & Hardware Kits

Protective Cover

Part number: KS101

Clear plastic cover compatible with all new
S1 designs. Safety covers provide added
protection from electric shock when
installing or checking equipment.

Hardware Kit

Part number: HK4

Bag with 2 square brass accessories and 2
screw 8-32 x 5/8 for output. Used to mount
TMR1 lug terminals.

Cover Hardware

Kit

KS101 HK1

HK4

Recommended Accessories

Heat Sink

Part No.

HS501DR

HS301 / HS301DR

HS251

HS201 / HS201DR

HS202 / HS202DR

HS172

HS151 / HS151DR

HS122 / HS122DR

HS103 / HS103DR

HS101

HS073

HS072

HS053

HS033

HS023

Thermal Resistance

[ºC/W]

5.0

3.0

2.5

2.0

2.0

1.7

1.5

1.2

1.0

1.0

0.7

0.7

0.5

0.36

0.25

Lug Terminal Thermal Pad

TRM1

TRM6

HSP-1

HSP-2

Do not forget to visit us at: www.crydom.com

Copyright © 2016 Crydom Inc. Specifications subject to change without notice.

Rev. 051216

Panel Mount

Datasheet

DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险

HAZARD OF
ELECTRIC
SHOCK,
EXPLOSION,
OR ARC FLASH.

• Disconnect all
power before
installing or
working with
this equipment.

• Verify all
connections
and replace all
covers before
turning on
power.

Failure to follow
these
instructions will
result in death
or serious injury.

RIESGO DE
DESCARGA
ELECTRICA O
EXPLOSION.

• Desconectar
todos los
suministros de
energia a este
equipo antes
de trabajar
con este equipo.

• Verificar todas
las

conexiones
y colocar todas
las tapas antes

de energizer
el equipo.

El
incumplimiento
de estas
instrucciones
puede provocar
la muerte o
lesiones serias.

RISQUE DE
DESCHARGE
ELECTRIQUE
OU EXPLOSION

• Eteindre
toutes les
sources
d'énergie de
cet appareil
avant de
travailler
dessus de cet
appareil

• Vérifier tous

connections, et

remettre tous
couverts en
olace avant de

mettre sous

De non-suivi de

ces instructions
provoquera la
mort ou des
lésions sérieuses
sérieuses.

GEFAHR EINES
ELEKTRISCHE
N SCHLAGES
ODER EINER
EXPLOSION.

• Stellen Sie
jeglichen
Strom ab, der
dieses Gerät
versorgt, bevor

Sie an dem

Gerät Arbeiten
durchführen

• Vor dem
Drehen auf
Energie alle
Anschlüsse
überprüfen
und alle
Abdeckungen
ersetzen.

Unterlassung
dieser
Anweisungen
können zum
Tode oder zu
schweren
Verletzungen
führen.

RISCHIO DI
SCOSSA
ELETTRICA O
DELL’ESPLOSIONE.

• Spenga tutta
l'alimentazione
che fornisce
questa
apparecchiatura
prima di lavorare
a questa

apparecchiatura

• Verificare tutti
i collegamenti
e sostituire
tutte le coperture
prima
dell’accensione

L'omissione di
queste istruzioni
provocherà la
morte o
lesioni serie

存在电击、
爆炸或电弧
闪烁危险

•

在操作此设
备之前请先
关闭电源。

若不遵守这些说明，
可能会导致严重的
人身伤害甚至死亡。

WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告

RISK OF MATERIAL DAMAGE AND HOT
ENCLOSURE

• The product's side panels may be hot, allow

the product to cool before touching.

• Follow proper mounting instructions including
torque values.

• Do not allow liquids or foreign objects to enter
this product.

Failure to follow these instructions can result in
serious injury, or equipment damage.

RIESGO DE DAÑOS MATERIALES Y DE
SOBRECALENTAMIENTO DE LA UNIDAD

• Los paneles laterales del producto pueden

estar calientes. Esperar que el producto se
enfríe antes de tocarlo.

• Respetar las instrucciones de montaje, y en
particular los pares de apretado.

• No dejar que penetren líquidos o cuerpos
extraños en el producto.

Si no se respetan estas precauciones pueden
producirse graves lesiones, daños materiales.

RISQUE DE DOMMAGE MATERIEL ET DE
SURCHAUFFE DU BOITIER

• Les panneaux latéraux du produit peuvent être

chauds. Laisser le produit refroidir avant de le
toucher.

• Respecter les consignes de montage, et
notamment les couples de serrage.

• Ne pas laisser pénétrer de liquide ni de corps
étrangers à l'intérieur du produit.

Le non-respect de cette directive peut entraîner,
des lésions corporelles graves ou des
dommages matériels.

RISCHIO DI DANNI MATERIALI E D'INVOLUCRO
CALDO

• I pannelli laterali dell'apparecchio possono

scottare; lasciar quindi raffreddare il prodotto
prima di toccarlo.

• Seguire le istruzioni di montaggio corrette.

• Non far entrare liquidi o oggetti estranei in questo

apparecchio.

La mancata osservanza di questa precauzione può
causare gravi rischi per l'incolumità personale o
danni alle apparecchiature.

GEFAHR VON MATERIALSCHÄDEN UND
GEHÄUSEERHITZUNG

• Die Seitenwände können heiß sein. Lassen Sie

das Produkt abkühlen, bevor Sie es berühren.

• Beachten Sie die Montageanweisungen,

• Führen Sie keine Flüssigkeiten oder

Fremdkörper in das Produkt ein.

Die Nichtbeachtung dieser Anweisung kann
Körperverletzung oder Materialschäden
zur Folge haben.

材料损坏和高温外壳的危险性

• 产品的一侧面板可能很热，在其冷却前请
不要触碰。

• 遵照正确的安装说明，包括扭矩值。

• 请勿让液体及其他异物进入本产品。

如不能正确执行这些操作说明，
极有可能造成严重人体伤害或者设备的损坏。

Do not forget to visit us at: www.crydom.com

Copyright © 2016 Crydom Inc. Specifications subject to change without notice.

Panel Mount

Datasheet

ANNEX - ENVIROMENTAL INFORMATION

The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China
Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products.

Part
Name

Semiconductor die

Solder

附件 - 环保信息

此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006,
电子信息产品污染控制标识要求。

名称 铅 汞 镉 六价铬 多溴联苯 多溴二苯醚

半导体芯片
焊接点

Toxic or hazardous Substance and Elements

Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated
(Pb) (Hg) (Cd)

(Pb) (Hg) (Cd) (Cr (VI)) (PBB) (PBDE)

Chromium
(Cr (VI))

有毒有害物质或元素件部

biphenyls
(PBB)

diphenyl ethers
(PBDE)

50

Do not forget to visit us at: www.crydom.com

Copyright © 2016 Crydom Inc. Specifications subject to change without notice.