Crydom PMP Series Data Sheet

Datasheet

PMP Series

Proportional Control SSRs

• Single Phase Proportional Controller

• Output ratings up to 90 Amps at 600 VAC

• Selectable operation mode: Phase Angle or Burst Fire control

• Selectable Control Input: 0-5 VDC, 0-10 VDC, 4-20 mA

• 50/60 Hz Adaptive Operational Frequency function

• 4-20 mA input does not require an auxiliary power supply

• LED multifunction status indicator

• Contactor configuration with "Elevator" screw terminals

• cURus, IEC Rated, CE & RoHS Compliant

Control Relays

The PMP Series of micro-controller based Single-Phase Proportional Control SSRs are designed to offer precise control of the power delivered to a resistive load in a compact 22.5mm housing, with ratings from 25 up to 90 Amps at 90 to 600 VAC. PMP Series solid state relays can vary the output load power proportionally to an analog control input from 0 to 100%. This can be achieved by two different methods: Phase Angle control and Burst Fire control (with Distributive Zero Cross). The control

method to be used can be selected on the unit by means of a selector switch located on top of the SSR. This selector switch also allows to select the type of analog signal to be used at the control input. The available input types are: 0- 5 VDC, 0-10 VDC, and 4-20 mA. PMP Series Proportional SSRs are ideal for lamp dimming and resistive heating control, among other type of applications requiring proportional control.

PRODUCT SELECTION

Output Voltage

90-280 VAC 345-530 VAC 420-600 VAC PMP6025W PMP6050W PMP6090W

25 A

PMP2425W PMP4825W

50 A

PMP2450W PMP4850W

90 A

PMP2490W PMP4890W

AVAILABLE OPTIONS

Required for valid part number For options only and not required for valid part number

Series

PMP 24

Operating Voltage 24: 90-280 VAC 48: 345-530 VAC 60: 420-600 VAC

Rated Load Current 25: 25 Amps 50: 50 Amps 90: 90 Amps

Terminal Layout W: Contactor Configuration

(elevator screw)

W25

P

Overvoltage Protection (1) Blank: Not Included P: Included

Thermal Pad Blank: Not Included H: Included

H

OUTPUT VOLTAGE SPECIFICATIONS

Description PMP48xxW

Operating Voltage (45-65Hz) [VRMS] 345-530 Transient Overvoltage [Vpk] Maximum Off-State Leakage Current @ Rated Voltage [mA Minimum Off-State dV/dt @ Maximum Rated Voltage [V/μsec] 500

(1) 1200

(2)

90-280 420-600

600 1200

RMS] 2.2

4 2

500 500

PMP60xxWPMP24xxW

FDE-07-01 REV. A

Control Relays

Datasheet

OUTPUT SPECIFICATIONS

(2)

Description 50 A

Load Current, General Use UL508 @ 40°C [ARMS] (3) 50 Minimum Load Current [mARMS] (4) 100 Maximum 1 Cycle Surge Current (50/60Hz) [Apk] 716/750 Maximum On-State Voltage Drop @ Rated Current [Vrms] 1.15 Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec] 2563/2343 Thermal Resistance Junction to Case (Rjc) [°C/W] 0.27 Maximum Power Dissipation @ Rated Current [W] 58 Recommended Heat Sink for Rated Current @ 40ºC [°C/W] 1 Minimum Power Factor (at Maximum load) 0.7 Phase Angle Control Range [%] 0 to 100 Burst Fire Distributive Control Time Base Period 0 to 20 Cycles

POWER SUPPLY SPECIFICATIONS

(2)(5)(6)

Description

Supply Voltage Range [VDC] Maximum Supply Current [mA] Overvoltage Protection Reverse Polarity Protection

INPUT SPECIFICATIONS

(2)

Description

Valid Input Voltage [VDC] / Current [mA] Maximum Allowed Input Voltage [VDC] / Current [mA] Maximum Reverse Voltage [VDC] /Current [mA] Pick up Voltage [VDC] / Current [mA] Dropout Voltage [VDC] / Current [mA] Nominal Input Impedance [Ohms] Maximum Initialization Time [msec] Response Time

25 90

100 150

286/300 1290/1350

1.15 1.2

409/375 8320/7593

0.49 0.2 29 104

2 0.36

0.7 0.7

0 to 100 0 to 100

0 to 20 Cycles 0 to 20 Cycles

PMP

8-30

30

Limited to 35 VDC for 60 sec

Yes

Voltage Control

0-10, 0-5

30

-30

0.4

0.1

28.8k

5 Cycles

1 Cycle

90 A25 A

Current Control

4-20

35

-35

4.3 4

230 @ 20 mA

5 Cycles

1 Cycle

GENERAL SPECIFICATIONS

(2)

ParametersDescription

Dielectric Strength, Input to Output (50/60Hz) 4000 VRMS Dielectric Strength, Input/Output to Baseplate (50/60Hz) 4000 VRMS Minimum Insulation Resistance (@ 500 VDC) Maximum Capacitance, Input/Output 8 pF Ambient Operating Temperature Range (7) -25 to 70 °C Ambient Storage Temperature Range (7) -25 to 70 °C Weight (typical) 2.6 oz (73 g) Housing Material UL94 V-0 Baseplate Material Hardware Finish Nickel Plating SSR Mounting Screw Torque Range (in-lb/Nm) 20-25/2.2-2.8 Humidity per IEC 60068-2-78 LED Input Status Indicator See Status Chart Overvoltage Category III Impulse Withstand Voltage According to IEC 60664-1 6 kV Adaptative Operational Frequency Function Yes

109 Ohms

Aluminum

93% non-condensing

SURGE CURRENT INFORMATION

Control Relays

Datasheet

PMPxx25W

300

250

200

150

100

50

Surge Current (Amp) AC Peak

0

0.01 0.1 1 10

Surge Duration (sec)

PMPxx90W

1400

1200

1000

800

600

400

200

Surge Current (Amp) AC Peak

0

0.01 0.1 1 10

Surge Duration (sec)

POWER DISSIPATION

90 Amps 25 Amps50 Amps

120

100

80

60

40

Power (Watts)

20

0

0 10 20 30 40 50 60 70 80 90

Load Current (Amps)

Surge Current (Amp) AC Peak

Single Pulse (8)

PMPxx50W

700

600

500

400

300

200

100

0

0.01 0.1 1 10

Surge Duration (sec)

THERMAL DERATE INFORMATION

2.0ºC/W No Heat Sink3.0ºC/W

35

30

25

20

15

10

Load Current (Amps)

5

0

25 30 35 40 45 50 55 60 65 70

PMPxx25W

Ambient Temperature (ºC)

(9)

70

60

50

40

30

20

Load Current (Amps)

10

1.0ºC/W 1.5ºC/W 2.0ºC/W 3.0ºC/W

PMPxx50W

0

25 30 35 40 45 50 55 60 65 70

Ambient Temperature (ºC)

0.36ºC/W 0.5ºC/W 1.0ºC/W 2.0ºC/W

PMPxx90W

120

100

80

60

40

20

Load Current (Amps)

0

25 30 35 40 45 50 55 60 65 70

Ambient Temperature (ºC)

TRANSFER CHARACTERISTICS

Control Relays

Datasheet

Phase Angle Control, 0-5 VDC Input

100

90 80 70 60 50 40 30 20

Output Power (%)

10

0

0 0.5 1 1.5 2 2.5 3.53 4 4.5 5

Input Control Voltage (Volts)

Burst Fire Control (All Input Options)

100

90 80 70 60 50 40 30 20

Output Power (%)

10

0

0 10 20 30 40 50 60 70 80 90 100

Input Control Percent (0-5 V, 0-10 V, 4-20 mA)

INPUT CURRENT VS INPUT VOLTAGE

200 180 160 140 120 100

80 60

Input Current (µA)

40 20

0

0 1 2 3 4 5

0-5 VDC Control Supply

Input Voltage (Volts)

Phase Angle Control, 0-10 VDC Input

100

90 80 70 60 50 40 30 20

Output Power (%)

10

0

0 1 2 3 4 5 6 7 8 9 10

Input Control Voltage (Volts)

0-10 VDC Control Supply

400

350

300

250

200

150

100

Input Current (µA)

50

0

0 2 4 6 8 10

Input Voltage (Volts)

Phase Angle Control, 4-20 mA Input

100

90 80 70 60 50 40 30 20

Output Power (%)

10

0

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Input Control Current (mA)

4-20 mA Control Supply

4.40

4.30

4.20

4.10

4.00

3.90

3.80

3.70

Input Voltage (Volts)

3.60

3.50 4 6 8 10 12 14 16 18 20

Input Current (mA)

EQUIVALENT CIRCUIT BLOCK DIAGRAM/WIRING DIAGRAM

V

Current Sensing

0-10V 0-5V

+

(5)

+

-

4-20mA

+

-

8-30V

-

Reference

Voltage

Regulator

Controller

Zero

Cross

Detector

Trigger

Circuit

1/L1

2/T1

Load

A

V

AC

B

Control Relays

Datasheet

INSTALLATION INSTRUCTIONS

■

Mounting on Heat Sink

♦ Select adequate heat sink (see thermal derating curves). ♦ Be sure to use a thermal pad or thermal compound (0.006-0.008 in layer thickness recommended) SSR and the selected heat sink. ♦ SSR housing mounting holes have a diameter of 0.341in (8.66mm). Two screws are needed to mount the SSR onto a heat sink (See Fig 1). Mounting screws

are sold separately as HK8 and are suitable for all Crydom heat sinks. Otherwise, recommended screw size is 8-32 (socket) using an allen wrench (9/64 in) for the installation. Choose screw length considering mounting surface hole depth and SSR baseplate thickness of 0.125 in (3.2 mm).

♦ Before applying full torque tighten down both screws until they contact the baseplate. Then, tighten them to 20 in-lb (2.2 Nm) min. ♦ For optimal thermal performance heat sink fins should be oriented vertically to promote natural convection airflow.

■

Mounting on Panel

♦ Locate the panel section on which the SSR will be mounted. Panel mount surface must provide adequate heat sinking capability,

uncoated, clean, flat (0.004 in/in recommended) and preferably aluminum.

♦ Be sure to use a thermal pad or thermal compound (0.006-0.008 in layer thickness recommended) between the SSR and the panel. ♦ SSR housing mounting slots have a diameter of 0.341 in (8.66 mm). Two screws are needed (not included) to mount the SSR onto a panel.

Mounting screws are sold separately as HK8. Otherwise, recommended screw size is 8-32 (socket) using allen wrench (9/64 in) forthe installation. Choose screw length considering the mounting surface and that the SSR baseplate thickness is 0.125 in (3.2 mm).

♦ Before applying full torque tighten down both screws until they contact the baseplate. Then, tighten them to 20 in-lb (2.2 Nm) min.

■

Wire input and output as shown in the Wiring Diagram. For recommended wire sizes and terminal torques see TABLE 1

■

Select operation mode using the parameter selector switch See TABLE 2

TABLE 1. Recommended Torque and Wire Sizes

Terminal

Output

Max. Screw Torque

[in-lb (Nm)]

18-20 (2.0-2.2)

2 x 20 AWG (0.75 mm

2 x 10 AWG (6 mm2)

Wire Size

(Solid / Stranded)

2

) [minimum]

Wire Pull-Out

Strength (lb)[N]

25 [111]

80 [355]

THERMAL PAD

Input

Parameter

Selector Switch

D

C

E

B

F

A

MODE

2 x 8 AWG (10 mm2) [maximum]

5 (0.5)

TABLE 2. Operation Mode

Mode

A

Phase Angle, 0-5 VDC control

B

Phase Angle, 0-10 VDC control

C

Phase Angle, 4-20 mA control

D

Burst Fire, 0-5 VDC control

E

Burst Fire, 0-10 VDC control

F

Burst Fire, 4-20 mA control

28 AWG (0.09 mm2) [minimum]

12 AWG (3.3 mm2) [maximum]

Function

90 [400]

2.2 [9.8]

22 [98]

STATUS CHARTS

Status LED Indicator

No Mains Voltage

Frequency Out of Range

Error on Selector

Overtemperature

Phase Control

Burst Control

Operation Condition

Input

SSR Output/ Load Current

(10)

(11)

No Mains Voltage

870ms

TABLE 3. LED Status

Flashes twice intermittenly

Flashes three times intermittenly

Flashes four times intermittenly

Flashes five times intermittenly

Varying brightness

Varying pulsing rate

(10)

Frequency Out of Range E rror on Selector Overtemperature

SSR Output

OFF

ON

Status Chart

Control Relays

Datasheet

(11)

Phase Control Burst Control

...

LED Indicator

150ms 280ms

AC Supply

25%

50%

75%

Fully On

* Blue parts on waveform represent the output on the load

Phase Angle Control Operation Mode

AC Supply

25%

50%

75%

Fully On

* Blue parts on waveform represent the output on the load

Control Relays

Datasheet

Burst Fire Control Operation Mode

MECHANICAL SPECIFICATIONS

3.62

[91.9]

2.85

[72.3]

0.89

[22.5]

1.88

[47.8]

2.09

[53.1]

1.39

[35.4]

1.18

[30.1]

Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters]

ACCESSORIES

Control Relays

Datasheet

Recommended Accessories

Hardware

Kit

HK8

Heat Sink

Part No.

HS259DR

HS073

HS072

HS053

HS033

HS023

Thermal Resistance

[ºC/W]

2.5

0.7

0.5

0.36

0.25

Thermal Pad

HSP-7

Lug Terminal

TRM0

TRM6

AGENCY APPROVALS, CONFORMANCES AND EMC

Approvals

E116950

Conformances

United States Standard for Industrial Control Equipment - UL 508 and Canadian Standard Association for Industrial Control Equipment – C22.2 No. 14.

Vibration Resistance

Shock Resistance

Generic

Standard

IEC 61000-6-2

Immunity for

Industrial

Environments

IEC 60068-2-6: Amplitude Range 10-55 Hz, Displacement 0.75 mm

IEC 60068-2-27: Peak Acceleration 15g, Duration 11ms.

Electromagnetic Compatibility

Immunity Tests Test Specification Level

Electrostatic Discharge

IEC 61000-4-2

Fast transients (burst)

IEC 61000-4-4

Surge

IEC 61000-4-5

8kV air discharge

6kV contact discharge

Output 2kV, 5kHz, 100kHz

Input 1kV, 5kHz, 100kHz

1kV Line to Line Output

2kV Line to Earth

Input Power Supply

500 VDC +/-

Performance

Criterion A

Criterion B

Criterion A

GENERAL NOTES

(1) “P” option output will self-trigger between 450-600Vpk (for Operating Voltage option 24) or 900-1200Vpk (for Operating Voltage options 48 and 60). Not suitable for

capacitive loads.

(2) All parameters at 25°C unless otherwise speciﬁed. (3) Heat sinking required, see derating curves. For load currents greater than 50A use conductors with at least 75°C insulation. (4) If load current is lower than SSR minimum current, connect resistor in parallel to the load to increase current. (5) Not required for Current control. (6) Input should be supplied by Class 2 or double insulated power supply. (7) No freezing or condensation allowed. (8) For single surge pulse Tc=25°C; Tj=125°C. For AC Output SSRs, AC RMS value of surge current equals the peak value divided by √2 (1.414). (9) UL approved rating is the one that intersects at 40°C. (10) This function is disabled when control signal is set at 100%. (11) This condition can be caused by excessive ambient temperature, an incorrect heat sink or high input voltage. The condition will be cleared once the internal temperature

cools down below 80 °C.

Rev. 092217 ECN 20325

Control Relays

Datasheet

DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH.

• Disconnect all power before installing or working with this equipment.

• Verify all connections and replace all covers before turning on power.

Failure to follow these instructions will result in death or serious injury.

RIESGO DE DESCARGA ELECTRICA O EXPLOSION.

• Desconectar todos los suministros de energia a este equipo antes de trabajar

con este equipo.

• Verificar todas las

conexiones y colocar todas las ta

pas antes de energizer el equipo.

El incumplimiento de estas instrucciones puede provocar la muerte o lesiones serias.

RISQUE DE DESCHARGE ELECTRIQUE OU EXPLOSION

• Eteindre toutes les sources d'énergie de cet appareil avant de travailler dessus de cet appareil

• Vérifier tous

connections, et

remettre tous couverts en olace avant de

mettre sous

De non-suivi de

ces instructions provoquera la mort ou des lésions sérieuses sérieuses.

GEFAHR EINES ELEKTRISCHE N SCHLAGES ODER EINER EXPLOSION.

• Stellen Sie jeglichen Strom ab, der d

ieses Gerät

versorgt, bevor

Sie an dem

Gerät Arbeiten durchführen

• Vor dem Drehen auf Energie alle Anschlüsse überprüfen und alle Abdeckungen ersetzen.

Unterlassung dieser Anweisungen können zum Tode oder zu schweren Verletzungen führen.

RISCHIO DI SCOSSA ELETTRICA O DELL’ESPLOSIONE.

• Spenga tutta l'alimentazione che fornisce questa apparecchiatura prima di lavorare a questa

apparecchiatura

• Verificare tutti i collegamenti e sostituire

tte le coperture

tu prima dell’accensione

L'omissione di queste istruzioni provocherà la morte o lesioni serie

存在电击、爆炸或电弧闪烁危险

•

在操作此设备之前请先关闭电源。

若不遵守这些说明，可能会导致严重的人身伤害甚至死亡。

WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告

RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE

• The product's side panels may be hot, allow

the product to cool before touching.

• Follow proper mounting instructions including torque values.

• Do not allow liquids or foreign objects to enter this product.

Failure to follow these instructions can result in serious injury, or equipment damage.

RIESGO DE DAÑOS MATERIALES Y DE SOBRECALENTAMIENTO DE LA UNIDAD

• Los paneles laterales del producto pueden

estar calientes. Esperar que el producto se enfríe antes de tocarlo.

• Respetar las instrucciones de montaje, y en particular los pares de apretado.

• No dejar que penetren líquidos o cuerpos extraños en el producto.

Si no se respetan estas precauciones pueden producirse graves lesiones, daños materiales.

RISQUE DE DOMMAGE MATERIEL ET DE SURCHAUFFE DU BOITIER

• Les panneaux latéraux du produit peuvent être

chauds. Laisser le produit refroidir avant de le toucher.

• Respecter les consignes de montage, et notamment les couples de serrage.

• Ne pas laisser pénétrer de liquide ni de corps étrangers à l'intérieur du produit.

Le non-respect de cette directive peut entraîner, des lésions corporelles graves ou des dommages matériels.

RISCHIO DI DANNI MATERIALI E D'INVOLUCRO CALDO

• I pannelli laterali dell'apparecchio possono

scottare; lasciar quindi raffreddare il prodotto prima di toccarlo.

• Seguire le istruzioni di montaggio corrette.

• Non far entrare liquidi o oggetti estranei in questo

apparecchio.

La mancata osservanza di questa precauzione può causare gravi rischi per l'incolumità personale o danni alle apparecchiature.

GEFAHR VON MATERIALSCHÄDEN UND GEHÄUSEERHITZUNG

• Die Seitenwände können heiß sein. Lassen Sie

das Produkt abkühlen, bevor Sie es berühren.

• Beachten Sie die Montageanweisungen,

• Führen Sie keine Flüssigkeiten oder

Fremdkörper in das Produkt ein.

Die Nichtbeachtung dieser Anweisung kann Körperverletzung oder Materialschäden zur Folge haben.

材料损坏和高温外壳的危险性

• 产品的一侧面板可能很热在其冷却前请不要触碰。

• 遵照正确的安装说明包括扭矩值。

• 请勿让液体及其他异物进入本产品。

如不能正确执行这些操作说明，极有可能造成严重人体伤害或者设备的损坏。

Control Relays

Datasheet

ANNEX - ENVIROMENTAL INFORMATION

The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products.

Part Name

Semiconductor die

Solder

附件 - 环保信息

此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 2006, 电子信息产品污染控制标识要求。

名称铅汞镉六价铬多溴联苯多溴二苯醚

半导体芯片焊接点

Toxic or hazardous Substance and Elements

Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated (Pb) (Hg) (Cd)

(Pb) (Hg) (Cd) (Cr (VI)) (PBB) (PBDE)

Chromium (Cr (VI))

有毒有害物质或元素件部

biphenyls (PBB)

diphenyl ethers (PBDE)

50

Crydom PMP Series Data Sheet

Specifications and Main Features

Frequently Asked Questions

User Manual