Crydom HAC User Manual
Panel Mount
60: 48-660 VAC
Control Voltage
H: Included
Zero Voltage Turn-On
Installation Sheet
HAC Series
AC Load Solid State Contactors
The HAC Series Solid State Contactors (SSCs) are designed for control of high power AC loads
such as heaters, motors, lights, pumps, solenoids, transformers, etc., where long life and
reliable AC switching are required and traditional mechanical contactors or relays don't provide
the required life, performance or service levels. The HAC Series offers the latest in AC Solid
State Power control by virtue of Crydom's proven AC power switching technology and control
circuitry. Advanced thermal design provides superior performance for loads rated up to 150
Amps rms from 48 to 660 VAC.
FEATURES
150 Amp AC Load Ratings @ 40ºC ambient with 0.25ºC/W heat sink
Single Pole Single Throw Normally Open operation (SPST/N.O.)
LED Input Status indicator standard
UL & cUL recognized
MOUNTING INSTRUCTIONS
Please read all installation instructions before using your HAC Series Solid State Contactor (SSC).
Choose one of the two mounting options and follow the instructions.
Mounting on Heat Sink
Select adequate heat sink (see thermal derating curves).
Be sure to use thermal pad or thermal compound
between the SSC and the selected heat sink.
HAC Series Contactor mounting slots have a diameter of
0.2 in (5.0 mm). Four screws are needed (not included) to
mount the SSC onto heat sink (See fig. 1). Choose screw
length considering the mounting surface and that HAC
Series baseplate thickness is 0.125 in (3.2 mm).
Before applying full torque, tighten down all 4 screws
until they contact the baseplate. Then, tighten them to 20
in-lbs (2.2 Nm) starting with one immediately followed by
the one in the diagonally opposite corner. After the first 2
screws are completely tightened, proceed tightening the
remaining 2 screws.
For optimal thermal performance heat sink fins should be oriented vertically to promote
natural airflow.
Mounting on Panel
Locate the panel section on which the HAC Series SSC will be mounted. Panel mount
surface must be clean, bare metal and provide adequate heat sinking capability. (B)
Be sure to use thermal pad or thermal compound between the SSC and the panel.
HAC Series Contactor mounting slots have a diameter of 0.2 in (5.0 mm). Four screws are
needed (not included) to mount the SSC onto panel. Choose screw length considering the
mounting surface and that HAC Series baseplate thickness is 0.125 in (3.2 mm).
Before applying full torque, tighten down all 4 screws until they contact the baseplate.
Then, tighten them to 20 in-lbs (2.2 Nm) starting with one immediately followed by the one
in the diagonally opposite corner. After the first 2 screws are completely tightened,
proceed tightening the remaining 2 screws.
(A)
(B)
Thermal pad
fig. 1 HAC Series SSC
mounted on HS053 heat sink
(A)
PART NUMBER NOMENCLATURE
V
4-32 VDC
Overvoltage Protection
Blank: Not Included
P: Included
P
Thermal Pad
Blank: Not Included
Load
L1
2
).
2
A: 150-270 VAC
Series
HAC
Operating Voltage
24: 24-280 VAC
Required for valid part number
For options only and not required for valid part number
WIRING DIAGRAM
B: 90-140 VAC
D: 4-32 VDC
A24 150
Rated Load Current
150: 150 Amps
(C)
AC
L2 ( ) L1 ( )
LOAD SIDE
L2
SOLID STATE CONTACTOR
HAC60D150
INPUT
STATUS
(- / ) (+ / )
Terminals
For maximum ratings, for 150 Amp models use Crydom lug terminal TRM3/0 or
other lug terminal with a diameter of 0.375 in (9.52 mm), 2/0 AWG (67.4 mm
insulation wire installing capable.
Wire Size
Maximum wire size capacity: Input 12 AWG (3.31 mm2) through suggested
mating connector (see TABLE 2), Output 2/0 AWG (67.4 mm
Connections
First install Lug Terminal (Item 1 on fig.2) followed by Washer Int. Tooth-Lock
(Item 2 on fig.2) and finally Nut Hex (Item 3 on fig.2)
Important Considerations
WARNING! Do not try to unscrew Terminal Studs from Product.
Be sure to use input and output voltages within operating ranges.
LED indicates only input status. It does not represent output status.
TABLE 2. Suggested Mating Connectors/Plugs
Switching Type
Blank:
-10: Instantaneous Turn-On
-10H
) 75ºC
fig. 2 Lug Terminal
Connections
3
2
1
TABLE 1. Accessories
Hardware Kit
HK1 TRM3/0
HS053
HS033
HS023
Heat Sink
Part No.
Thermal Resistance
[ºC/W]
0.5
0.36
0.25
Lug Terminal
Thermal Pad
HSP-3
HSP-5
Front Wire Entry
Molex: 0395332002
Phoenix: MVSTBW 2,5/ 2 -ST-5,08
(A) See compatible accessories in TABLE 1.
(B) For maximum ratings use heat sink ratings shown in HAC series derating curves (see product
datasheet).
(C) Load can be wired to either terminal L1 or terminal L2.
Do not forget to visit us at: www.crydom.com
Copyright © 2015 Custom Sensors & Technologies. Specifications subject to change without notice.
Right Angle
Molex: 0395300002
Phoenix: MSTB 2,5/ 2 -ST-5,08
Rear Wire Entry
Molex: 39533 -3002
Phoenix: MVSTBR 2,5/ 2 -ST-5,08
Rev. 052115
Installation Sheet
DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO /
Panel Mount
HAZARD OF
ELECTRIC
SHOCK,
EXPLOSION,
OR ARC FLASH.
Failure to follow
these
instructions will
result in death
or serious injury.
• Disconnect all
power before
installing or
working with
this equipment.
• Verify all
connections
and replace all
covers before
turning on
power.
RIESGO DE
DESCARGA
ELECTRICA O
EXPLOSION.
• Desconectar
todos los
suministros de
energia a este
equipo antes
de trabajar
con este equipo.
• Verificar todas
las conexiones
y colocar todas
las tapas antes
de energizer
el equipo.
El
incumplimiento
de estas
instrucciones
puede provocar
la muerte o
lesiones serias.
RISQUE DE
DESCHARGE
ELECTRIQUE
OU EXPLOSION
• Eteindre
toutes les
sources
d'énergie de
cet appareil
avant de
travailler
dessus de cet
appareil
• Vérifier tous
connections, et
remettre tous
couverts en
olace avant de
mettre sous
De non-suivi de
ces instructions
provoquera la
mort ou des
lésions sérieuses
sérieuses.
GEFAHR EINES
ELEKTRISCHE
N SCHLAGES
ODER EINER
EXPLOSION.
• Stellen Sie
jeglichen
Strom ab, der
dieses Gerät
versorgt, bevor
Sie an dem
Gerät Arbeiten
durchführen
• Vor dem
Drehen auf
Energie alle
Anschlüsse
überprüfen
und alle
Abdeckungen
ersetzen.
Unterlassung
dieser
Anweisungen
können zum
Tode oder zu
schweren
Verletzungen
führen.
RISCHIO DI
SCOSSA
ELETTRICA O
DELL’ESPLOSI
ONE.
• Spenga tutta
l'alimentazion
e che fornisce
questa
apparecchiatu
ra prima del
lavorare a questa
apparecchiatu ra
• Verificare
i collegamenti
e sostituire
tutte le coperture
prima della
rotazione
sull'alimentazi one
L'omissione di
seguire queste
istruz ioni
provocherà la
morte o di
lesioni serie
tutti
存在电击、
爆炸或电弧
闪烁危险
在操作此设
•
备之前请先
关闭电源。
若不遵守这些说明，
可能会导致严重的
人身伤害甚至死亡。
WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA /
RISK OF MATERIAL DAMAGE AND HOT
ENCLOSURE
• The product's side panels may be hot, allow
the product to cool before touching.
• Follow proper mounting instructions including
torque values.
• Do not allow liquids or foreign objects to enter
this product.
Failure to follow these instructions can result in
serious injury, or equipment damage.
RIESGO DE DAÑOS MATERIALES Y DE
SOBRECALENTAMIENTO DE LA UNIDAD
• Los paneles laterales del producto pueden
estar calientes. Esperar que el producto se
enfríe antes de tocarlo.
• Respetar las instrucciones de montaje, y en
particular los pares de apretado.
• No dejar que penetren líquidos o cuerpos
extraños en el producto.
Si no se respetan estas precauciones pueden
producirse graves lesiones, daños materiales.
RISQUE DE DOMMAGE MATERIEL ET DE
SURCHAUFFE DU BOITIER
• Les panneaux latéraux du produit peuvent être
chauds. Laisser le produit refroidir avant de le
toucher.
• Respecter les consignes de montage, et
notamment les couples de serrage.
• Ne pas laisser pénétrer de liquide ni de corps
étrangers à l'intérieur du produit.
Le non-respect de cette directive peut entraîner,
des lésions corporelles graves ou des
dommages matériels.
RISCHIO DI DANNI MATERIALI E D'INVOLUCRO
CALDO
• I pannelli laterali dell'apparecchio possono
scottare; lasciar quindi raffreddare il prodotto
prima di toccarlo.
• Seguire le istruzioni di montaggio corrette.
• Non far entrare liquidi o oggetti estranei in questo
apparecchio.
La mancata osservanza di questa precauzione può
causare gravi rischi per l'incolumità personale o
danni alle apparecchiature.
警告
GEFAHR VON MATERIALSCHÄDEN UND
GEHÄUSEERHITZUNG
• Die Seitenwände können heiß sein. Lassen Sie
das Produkt abkühlen, bevor Sie es berühren.
• Beachten Sie die Montageanweisungen,
• Führen Sie keine Flüssigkeiten oder
Fremdkörper in das Produkt ein.
Die Nichtbeachtung dieser Anweisung kann
Körperverletzung oder Materialschäden
zur Folge haben.
材料损坏和高温外壳的危险性
• 产品的一侧面板可能很热，在其冷却前请
不要触碰。
• 遵照正确的安装说明，包括扭矩值。
• 请勿让液体及其他异物进入本产品。
如不能正确执行这些操作说明，
极有可能造成严重人体伤害或者设备的损坏。
Rev. 052115
Do not forget to visit us at: www.crydom.com
Copyright © 2015 Custom Sensors & Technologies. Specifications subject to change without notice.
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