Crydom CMR Series Installation Guide

Installation Note for CMR Series
Crydoms CMR Series Solid State Relays were developed to offer the advantages of semiconductor switching technology in a compact, self contained package. Quick and easy installation is coupled with low drive power requirements and efficient, reliable power SCR output. Box Clamp terminals and LED status indication complete the package. This compact new design offers up to 65Arms in ambient temperatures of 25°C.
Manufactured in Crydom’s ISO 9001 Certified facility for optimum product performance and reliability.
MOUNTING OF CMR SERIES OF SOLID STATE RELAYS
CMR Series SSRs are designed to fit to an industry standard TS35 DIN Rail. Mounting clip incorporates tabs for screw mounting to panel.
FITTING TO THE DIN RAIL
Locate rail and align with non moveable end of CMR DIN clip Using reasonable force, push CMR in the direction of the arrow shown.
MOUNTING CONSIDERATIONS
To achieve maximum ratings, there must be a minimum spacing of 40mm between the devices in free air.
40mm Minimum
I
N
S
P
U
U
T
T
A
S
T
INPUT
OUTPUT
CMRINST Rev. 072805 PAGE 1 OF 2
I
N
P
U
OUTPUT
T
INPUT
REMOVAL FROM DIN RAIL
Pull release tag in direction of arrow using blade of screwdriver.
THERMAL CONSIDERATIONS
The CMR power switching range is based on semiconductor technology and therefore generates heat during operation. The following deating curves must be observed before installation. Crydom products are rated for 100% Duty Cycle.
Load Current vs Ambient Temperature
_
75
_
CMR 65Amp
_ _
60
S
U
T
A
S
T
45
30
OUTPUT CURRENT (Arms)
15
0
!
Caution
CMR 55Amp
_ _
CMR 45Amp
_ _
CMR 35Amp
_ _
_ _ _
_ _ _
Warning - Heatsink will become hot during operation.
High Temperature
(100 % Duty Cycle)
20 40 60 80
AMBIENT TEMPERATURE (°C)
ORDERING INFORMATION
Part Number
Package Style
= CMR Series
CMR
Input (Control) Type
D = 3-32 Vdc (CMRD24)
= 4-32 Vdc (CMRD48, CMRD60)
A = 90-140 Vrms
= 18-36 Vrms (suffix E)
Output Voltage
24 = 24 - 280 48 = 48 - 530 60 = 48 - 660
Vrms Vrms Vrms
Output Current
35 = 35 Amp 45 = 45 Amp 55 = 55 Amp
65 = 55 Amp
AC Control Range
Blank = 90-140 Vrms E = 18-36 Vrms
Integrated Overvoltage Protection
Blank = Not Included
P = Included
Control Mode
Blank = Zero Cross 10 = Random
CMRA2
E
4
5
3
P
0
1
Note: For detailed electrical specifications see Crydom individual data sheets.
PROTECTION
Over Current and Short Circuit
A solid state relay should be protected by a semiconductor fuse. This type of fuse provides extremely fast opening of the circuit. A fuse should be selected that has an I t let-through rating that is less than the I t capability of the SSR, for the same duration.
2
Transient Over Voltage (P OPTION)
Select "P" option for internal overvoltage protection. At the presence of high voltage transient the output of the SSR will be triggered on, and the transient will be passed on to the load circuit This is a non-degrading method of protection that ensures that other SSR benefits are maintained.
Earth Bonding (Grounding)
The CKR heatsink is equiped with an earth bonding screw as is required for Class 1 Protection, in accordance with EN 60950 (VDE 0804).
Terminations
Wire Size • Maximum wire size of AWG#12 (2.5mm) on
input and AWG#8 (3.8mm) output terminals.
Connections • Ensure that wires ends are stripped to a
minimum length of 0.4 inch (10 mm).
Recommended Screw Torque Range
• 5-6 in lb (0.6-0.7 Nm) on input and 10-15 in lb (1.1-1.7 Nm) on output terminations.
2
© 2005 CRYDOM CORP, Specifications subject to change without notice.
MECHANICAL SPECIFICATIONS
All dimensions are in inches (millimeters)
1.0
I
N
P
(44.5)
(22.9)
(25.4)
0.75
(19.1)
U
T
INPUT
OUTPUT
1.75
S
U
T
A
S
T
.9
(63.5)
2.5
(109.2)
MOUNTING HOLE/SLOT
0.17 (4.3) DIA.
(76.2)
4.3
3.0
3.5
(88.9)
3.0
(76.2)
HEAT SINK: BLACK ANODIZED ALUMINUM
© 2005 CRYDOM CORP, Specifications subject to change without notice.
CMRINST Rev. 072805 PAGE 2 OF 2
CONTACT DETAILS
For recommended applications and more information contact: USA: Sales Support (877) 502-5500 Tech Support (877) 702-7700 FAX (619) 710-8540 Crydom Corp, 2320 Paseo de las Americas, Ste. 201, San Diego, CA 92154
Email: sales@crydom.com WEB SITE: http://www.crydom.com UK: +44 (0)1202 365070 • FAX +44 (0)1202 365090 Crydom International Ltd., 7 Cobham
Road, Ferndown Industrial Estate, Ferndown, Dorset BH21 7PE, Email: intsales@crydom.com.
GERMANY: +49 (0)180 3000 506
WEB SITE: http://www.crydom.com
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