Crusader MP6.0L PARTS MANUAL
MARINE
ILLUSTRATED
PARTS MANUAL
L510018
MODEL MP6.0L
2004-2005 MY
05/07
This Page Was
Intentially
Left Blank
Contents:
MODEL MP6.0L PARTS MANUAL - 1
Symbols ....................................................................................................................
Maintenance Item Part Numbers
Cylinder Block Assembly - Figure 1
Cylinder Head Assembly / Front Cover - Figure 2
Exhaust Manifold / Knock Sensors - Figure 3
Intake Manifold Components - Figure 4
Oil Pan and Oil Pump Assembly - Figure 5
Throttle Body and Related Components - Figure 6
Remote Oil Filter Components - Figure 7
Optional - Remote Oil Filter Components - Figure 8
Fuel Control Cell (FCC) Components - Figure 9
2005-Fuel Control Cell (FCC) Components - Figure 10
Returnless Fuel System Components - Figure 11
Heat Exchanger and Components - Figure 12
Fresh Water Cooling System Components - Figure 13
Exhaust Manifold and Components - Figure 14
Exhaust Manifold 4” Spacer Kit Components - Figure 15
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.................................. 4
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....... 2
................ 3
............... 16
............ 32
Raw Water Cooling Pump - Figure 16
Wiring Harness Assemblies and Senders - Figure 17
ECM and Relays - Figure 18
Accessory Drive System Components - Figure 19
Starter Assembly Components - Figure 20
Engine and Transmission Mounts - Figure 21
Optional - Engine and Transmission Mounts - Figure 22
Bellhousing Assembly - Figure 23
Transmission and Related Parts (Velvet Drive In-Line) - Figure 24
Transmission and Related Parts (Velvet Drive “V”-Drive) - Figure 25
Transmission and Related Parts (Velvet Drive 5000) - Figure 26
Transmission and Related Parts (Hurth Gear) - Figure 27
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....................................................................... 42
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..................................................................................... 48
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...... 44
“TYPICAL VIEWS ARE SHOWN”
ENGINE ROTATION
Engine Rotation is identifi ed as “RH” or “LH” with the engine model number. Rotation always is determined
from the fl ywheel end looking toward the front of the engine. In some instances, propeller shaft rotation may
be opposite to that of the engine.
When ordering a replacement engine, production block or parts for the engine, be certain to check engine
rotation. DO NOT rely on propeller rotation in order to determine engine rotation.
LEFT-HAND ROTATION is STANDARD ROTATION.
(Flywheel turns counterclockwise when viewed from fl ywheel end of the engine.)
RIGHT-HAND ROTATION is OPPOSITE ROTATION.
(Flywheel turns clockwise when viewed from fl ywheel end of the engine.)
CRUSADER MP6.0L L510018
MODEL MP6.0L PARTS MANUAL - 2
HOW TO READ THIS PARTS BOOK:
ITEM PART NUMBER DESCRIPTION QUANTITY
1 RB0010021 Base Engine Assembly, 6.0L 1
12 3 4
ITEM NUMBER - This number corresponds with the number in the exploded view on the facing page.
1
PART NUMBER - This is the designated part number for the particular component or assembly.
2
DESCRIPTION - This identifi es what the component or assembly is.
3
QUANTITY - This refers to the number of pieces used.
4
======================================================================
Symbols shown throughout parts list are defi ned here or on the bottom of the individual parts list page.
AR = As Required
OPT = Optional
NSS = Not Serviced Separately
NA = Not Available
OS = Oversize
US = Undersize
TBD = To Be Determined
NI = Not Illustrated
======================================================================
L510018 CRUSADER MP6.0L
MODEL MP6.0L PARTS MANUAL - 3
REPLACEMENT PARTS:
WARNING:
Electrical, ignition and fuel system components on Crusader Engines are designed and manufactured to
comply with U.S. Coast Guard rules and regulations to minimize risks of fi re or explosion.
Use of replacement electrical, ignition and fuel system components which do not comply with these rules and
regulations could result in a fi re or explosion hazard and should be avoided.
MAINTENANCE ITEM PART NUMBERS:
Description Part Number
Oil Filter 22679
Kit, Transmission Oil Filter (ZF) RP077011
Fuel Filter (FCC) RP080026
Spark Plugs RP030011
Spark Plug Wire Set RK120021A
Serpentine Drive Belt R066027
Raw Water Pump Impeller Kit RP061022
Thermostat (170°) R026007
On-Board Spare Parts Kit (w/ FCC Fuel System) RK173092
On-Board Spare Parts Kit (w/ FCC Fuel System) RK173092-05
On-Board Spare Parts Kit (w/ Returnless Fuel System) RK173092A-05
======================================================================
CHANGE NOTICE:
Change Pages Date Updated
15 04/07
9, 25, 40-41, 55 05/07
MARINE TRANSMISSIONS:
Crusader Engines are equipped with Velvet Drive or Hurth Transmissions, standard or “V”-drive. If
transmission parts are required, contact your dealer or closest Crusader Parts Distributor for required parts.
Parts manuals and overhaul manuals are available through Crusader Distributors.
CRUSADER MP6.0L L510018
MODEL MP6.0L PARTS MANUAL - 4
CYLINDER BLOCK ASSEMBLY - FIGURE 1
4
3
2
1
5
6
22
27
23
26
21
29
28
24
16
30
25
15
31
15
18
14
16
8
1
7
10
11
12
13
17
9
20
19
PC60P_001
11-4-02
L510018 CRUSADER MP6.0L
MODEL MP6.0L PARTS MANUAL - 5
CYLINDER BLOCK ASSEMBLY - FIGURE 1
ITEM PART NUMBER DESCRIPTION QUANTITY
* RB001021 Base Engine Assembly
1 TBD Bearing Set, camshaft 1
2 TBD Bearing Set, connecting rod (STD) 8
3 TBD Piston, (STD) 8
4 TBD Ring Set, piston (STD) 8
5 TBD Connecting Rod (STD) 8
6 TBD Bolt, connecting rod cap 16
7 TBD Bolt, rear engine cover 12
8 RA138017 Flywheel Assembly 1
9 R009205 Bolt, fl ywheel attaching 6
10 R047236 Seal, crankshaft rear oil 1
11 TBD Cover, rear engine 1
12 TBD Gasket, rear engine cover 1
13 part of item #14 Reluctor Ring, crankshaft 1
14 TBD Crankshaft Assembly 1
15 TBD Bearing Set, crankshaft 1
16 TBD Cap, crankshaft bearing #1 and #5 2
17 TBD Bolt, crankshaft bearing cap side 10
18 TBD Cap, crankshaft bearing #2 - #4 3
19 TBD Stud, crankshaft bearing cap attaching
20 TBD Bolt, crankshaft bearing cap attaching
21 R064016 Balancer, crankshaft 1
22 TBD Bolt, crankshaft balancer 1
23 TBD Oil Pump Assembly 1
24 TBD Drive, oil pump 1
25 TBD Woodruf Key, crankshaft 1
26 TBD Chain, timing 1
27 TBD Bolt, camshaft sprocket attaching 1
28 TBD Sprocket, camshaft 1
29 TBD Bolt, camshaft retainer attaching 3
30 TBD Retainer, camshaft 1
31 TBD Camshaft 1
CRUSADER MP6.0L L510018
MODEL MP6.0L PARTS MANUAL - 6
CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2
9
5
2
1
10
11
12
14
8
6
4
3
45
13
15
7
42
41
40
43
39
44
38
16
37
17
19
18
36
21
22
20
515352
23
50
49
46
46
OR
47
48
USE:
1A
1
OR
1B
1
10
24
25
9
55
OR
56
54
35
57
34
33
32
26
27
28
29
31
30
CR60002-06
03-16-06
L510018 CRUSADER MP6.0L
MODEL MP6.0L PARTS MANUAL - 7
CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2
ITEM PART NUMBER DESCRIPTION QUANTITY
1 TBD Hose, PCV valve 1
2 TBD Valve, positive crankcase ventilation (PCV) 1
3 TBD Grommet, PCV valve 1
4 TBD Rocker Arm, valve 16
5 TBD Bolt, valve rocker arm attaching 16
6 TBD Guide, valve rocker arm 2
7 TBD Valve Spring Assembly 16
8 TBD Retainer, valve stem 32
9 98443025 Bolt, lifting eye attaching 4
10 93940000 Lockwasher, lifting eye attaching bolt 4
11 R042012 Lifting Eye, rear, all 1
11A R042014 Lifting Eye, front, std. drive (replaces R042012) 1
11B R042016 Lifting Eye, front, v-drv (replaces R042012) 1
12 TBD Cap, valve spring 16
13 TBD Seal, valve stem 16
14 TBD Rotator, valve 32
15 TBD Guide, valve stem 16
16 RP030011 Spark Plug 8
17 RK120021A Spark Plug Wire Set 1
18 R020046 Engine Coolant Temperature (ECT) Sensor 1
19 TBD Valve, exhaust (STD) 8
20 TBD Valve, intake (STD) 8
21 TBD Bolt, valve lifter retainer attaching 8
22 TBD Retainer, valve lifter 8
23 RM0280 Gasket, front engine cover 1
24 TBD Cover, front engine 1
25 R047237 Seal, front engine cover oil 1
26 RM0281 Gasket, water circulating pump 2
27 RK057033C Water Circulation Pump Assembly 1
28 TBD Bolt, water circulating pump attaching 6
29 R025036 Housing, thermostat 1
30 98223016 Bolt, thermostat housing attaching 2
31 93920000 Washer, thermostat housing attaching 2
32 727003
33 RM0275 Gasket, thermostat housing 2
34 R025035A Waterneck, tee, F/W outlet 1
35 TBD Bolt, front engine cover attaching 8
Fitting, 90 degree 1
CRUSADER MP6.0L L510018
MODEL MP6.0L PARTS MANUAL - 8
CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2 (cont’d)
9
5
2
1
10
11
12
14
8
6
4
3
45
13
15
7
42
41
40
43
39
44
38
16
37
17
19
18
36
21
22
20
515352
23
50
49
46
46
OR
47
48
USE:
1A
1
OR
1B
1
10
24
25
9
55
OR
56
54
35
57
34
33
32
26
27
28
29
31
30
CR60002-06
03-16-06
L510018 CRUSADER MP6.0L
MODEL MP6.0L PARTS MANUAL - 9
CYLINDER HEAD ASSEMBLY / FRONT COVER - FIGURE 2 (cont’d)
ITEM PART NUMBER DESCRIPTION QUANTITY
NI 20244 Cup, plug, SSTL, 1 1/4” (‘03), circ. pump 1
NI R069071 Cup, plug, SSTL, 29 MM (‘04), circ pump 1
36 R040006 Lifter, valve 16
37 TBD Push Rod 16
38 RM0278 Gasket, Cylinder Head (LH) 1
NI RM0278 Gasket, Cylinder Head (RH) 1
39 R003016 Cylinder Head 2
40 R009208 Bolt, cylinder head (short) 4
41 R009209 Bolt, cylinder head (medium) 10
42 R009207 Bolt, cylinder head (long) 16
43 RA033016 Cover, rocker (LH) 1
44 RM0282 Gasket, rocker cover 2
45 R009210 Bolt, rocker cover attaching 8
46 R034038B Cap, oil fi ll tube 1
47 R034049 Tube, oil fi ll 1
48 TBD Tube, breather 1
49 TBD Fitting, breather tube 1
50 RA033017 Cover, rocker w/Oil Fill (RH) 1
51 R069072 Bolt, oil galley 1
52 p/o item #51 Seal, oil galley bolt 1
53 R020048 Sensor, oil pressure 1
54 R020002 Sensor, temperature 1
54 RS3551 Plug, water neck tee 1
55 RS5117 Screw, self tapping 1
56 92100000 Washer, fl at 1
57 R101013A Wire, grounding 1
CRUSADER MP6.0L L510018
MODEL MP6.0L PARTS MANUAL - 10
EXHAUST MANIFOLD / KNOCK SENSORS - FIGURE 3
1
5
4
2
3
6
7
8
9
10
12
11
19
13
14
15
16
17
18
CR60003_06
03-17-06
L510018 CRUSADER MP6.0L
MODEL MP6.0L PARTS MANUAL - 11
EXHAUST MANIFOLD / KNOCK SENSORS - FIGURE 3
ITEM PART NUMBER DESCRIPTION QUANTITY
1 TBD Bolt, coolant air bleed pipe attaching 2
2 TBD Pipe, coolant air bleed 1
3 R121100 Harness, knock sensor 1
4 TBD Bolt, crankshaft position attaching 1
5 R020044 Sensor, crankshaft position 1
6 TBD Bolt, valley cover attaching 10
7 R020043 Sensor, knock 2
8 TBD Cover, valley 1
9 TBD Gasket, valley cover 1
10 TBD Seal, knock sensor oil 2
11 R020045 Sensor, camshaft position 1
12 TBD Bolt, camshaft position attaching 1
13 R029016 Elbow, exhaust 2
14 RM0274 Gasket, exhaust elbow to manifold 2
15 R028024 Manifold, exhaust 2
16 R031035 Stud, exhaust manifold attaching 12
17 93930000 Lockwasher, exhaust manifold stud attaching 12
18 97330000 Nut, exhaust manifold stud attaching 12
19 R020047 Switch, exhaust temperature 2
19 RS3539 Plug, exhaust elbow (OEM specifi c) 2
CRUSADER MP6.0L L510018
MODEL MP6.0L PARTS MANUAL - 12
INTAKE MANIFOLD COMPONENTS - FIGURE 4
26
1
4
23
2
3
8
9
5
6
7
27
13
14
10
11
12
20
19A
19
18
22
24
21
25
16
17
15
CR60011
9-31-03
L510018 CRUSADER MP6.0L
MODEL MP6.0L PARTS MANUAL - 13
INTAKE MANIFOLD COMPONENTS - FIGURE 4
ITEM PART NUMBER DESCRIPTION QUANTITY
1 R009204 Knob, cover retention 2
2 R060064 Cover, engine 1
3 R143164 Decal, cover, oval, “6.0L MPI” 1
4 R143130 Decal, cover, “Capatain’s Choice” 1
5 91107075 Screw, ignition coil attaching 16
6 R090268 Bracket, coil support 2
7 TBD Bolt, fuel rail attaching 4
8 R117013 Coil, ignition 8
9 R090273 Bracket, ignition coil mounting 2
10 RS5126 Bolt, coil bracket attaching, top 2
11 98223016 Bolt, coil bracket attaching, bottom 2
NI 93920000 Lockwasher, coil bracket attaching, bottom 2
12 RK120021A Spark Plug Wire Set 1
13 R088003 Regulator, fuel pressure (returnless type fuel
system Only) 1
14 R020036 Sensor, manifold absolute pressure (MAP) 1
15 RM0277 Intake Manifold Gasket Set 1
16 TBD Seal, throttle body 1
17 R062087 Plate, throttle body adapter 1
18 RM0251 Gasket, throttle body 1
19 RA035036B Throttle Body Assembly 1
20 L00918 Nut, throttle body attaching 3
21 R002025 Intake Manifold 1
22 RA087008 Fuel Injector Assembly 8
23 R127097 Retainer, fuel injector to rail 8
24 R036007 Insert, threaded, intake 8
25 RS3550 Plug, pipe, 1/4” NPT 1
26 R086003 Fuel Rail, 6.0L, (right) 1
27 R086004 Fuel Rail, 6.0L, w/regulator pocket (left) 1
27 R086004A Fuel Rail, 6.0L, w/o regulator pocket (left) 1
CRUSADER MP6.0L L510018
MODEL MP6.0L PARTS MANUAL - 14
OIL PAN and OIL PUMP ASSEMBLY - FIGURE 5
2
24
25
1
3
4
5
6
7
8
9
23
19
22
21
17
18
20
16
10
11
15
12
14
13
PC60P_002
11-7-02
L510018 CRUSADER MP6.0L
MODEL MP6.0L PARTS MANUAL - 15
OIL PAN and OIL PUMP ASSEMBLY - FIGURE 5
ITEM PART NUMBER DESCRIPTION QUANTITY
1 R041079 Tube, oil dipstick 1
2 R041080 Dipstick, oil level (0 to 4 degree) AR
2 R041081 Dipstick, oil level (12 degree) AR
3 RS0302 Bolt, oil dipstick tube attaching 1
4 R127015 Clamp, oil dipstick tube attaching 1
5 RS2180 Lockwasher, oil dipstick tube attaching 1
6 RS1028 Nut, oil dipstick tube attaching 1
7 TBD Bolt, engine rear cover attaching 1
8 R047236 Seal, engine rear cover oil 1
9 TBD Cover, engine rear 1
10 R074030 Tube, oil pickup 1
11 RM0279 Gasket, oil pan 1
12 R005025 Oil Pan 1
13 98222030 Bolt, oil sending unit adapter attaching 2
14 R079071 Adapter, oil sending unit 1
14 TBD Cover, oil galley 1
15 RM0284 Gasket, oil sending unit adapter 1
16 TBD Bolt, oil pan attaching (long) 2
17 TBD Bolt, oil pan attaching (short) 12
18 TBD Nut, oil pickup tube attaching 1
19 TBD Bolt, oil pickup tube attaching 1
20 TBD Nut, windage tray attaching 10
21 TBD O-ring, oil pickup tube 1
22 R012027 Tray, windage 1
23 TBD Bolt, oil pump attaching 4
24 RA070018 Oil Pump Assembly 1
25 TBD Drive, oil pump 1
CRUSADER MP6.0L L510018
MODEL MP6.0L PARTS MANUAL - 16
THROTTLE BODY and RELATED COMPONENTS - FIGURE 6
1
2
4
14
16
13
15
3
9
8
5
6
7
11A
12
11
10
CR60004
7-1-03
L510018 CRUSADER MP6.0L
MODEL MP6.0L PARTS MANUAL - 17
THROTTLE BODY and RELATED COMPONENTS - FIGURE 6
ITEM PART NUMBER DESCRIPTION QUANTITY
1 R145026 Arrestor, fl ame 1
2 RS3857 Clamp, fl ame arrestor 1
3 R081008 Throttle Arm, throttle body 1
4 RA035036B Throttle Body Assembly 1
5 R084003 Valve, idle air control 1
6 TBD Screw, IAC valve attaching 2
7 TBD Screw, TP sensor attaching 2
8 R020041 Sensor, throttle position 1
9 R178003 Ball Joint Assembly, cable attaching 1
10 RS2055 Locking Nut, cable clip mounting bolt 2
11 R090267 Throttle Bracket, intake 1
11A R090267A Throttle/Degas Bottle Bracket, optional 1
12 98222018 Bolt, throttle cable bracket attaching 2
13 R090086 Cable Clip, throttle attaching 1
14 RS5122 Bolt, cable clip mounting 2
15 RS1078 Nut, throttle arm attaching 2
16 RS0251 Bolt, throttle arm attaching 2
CRUSADER MP6.0L L510018
MODEL MP6.0L PARTS MANUAL - 18
REMOTE OIL FILTER COMPONENTS - FIGURE 7
2
1
7
30
3
4
5
6
21
20
22
23
19
25
24
26
17
27
8
9
10
11
12
29
31
13
14
16
15
28
17
17
18
CR60014
9-23-03
L510018 CRUSADER MP6.0L
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