Crusader 3000D Operating Instructions Manual

Operating Instructions for the Crusader 3000D Spotter

1. Filling the Spotter with cleaning solution:

a. Release the front and rear draw latch and lift off the upper recovery tank. b. Add the water and the chemicals to the lower (solution) tank. c. Replace the upper (recovery) tank on top of the lower (solution) tank and latch both the

front and rear latches.

2. To operate the Spotter:

a. Attach the solution hose feed line to the female quick disconnect on the front of the

spotter.

b. Attach the vacuum hose to the vacuum inlet on the recovery tank at the top of the spotter. c. The switch at the rear of the spotter has three (3) positions. When the switch is placed in

the up position both the pump and the vacuum motor will run. When the switch is placed in the center position, the entire unit is turned off. When the switch is placed in the down position, only the pump will run. This switch position (down) is typically used for prespraying or spotting the carpet prior to vacuuming up the solution.

d. When you turn the pump on, (or the pump and the vacuum on), it takes the pump a few

seconds to prime and start spraying. You may have to hold the trigger on the hand tool or the wand for a few seconds before it starts to spray out the solution.

e. Be sure you never let the pump run when there is no solution in the tank, as the pump will

burn out and this is NOT covered under warranty.

3. Cleaning the unit and Storage: a. To empty the recovery tank, first remove the vacuum hose. Then release both the front

and rear latches and lift off the top recovery tank.

b. Pour out the dirty solution through the vacuum inlet. This is of course after you have

removed the vacuum hose from the inlet and the recovery tank from the bottom solution tank.

c. When you are finished using the spotter, unscrew the clear plastic access cover on the

recovery tank and flush out any residual dirt and allow it to dry out. Also, be sure to empty out any extra solution from the solution tank and allow it to dry out before replacing the recovery tank on the unit and putting it in storage. Be sure to always store the unit and it’s accessories in a place where it is above freezing. If the unit and/or hand tool/wands freeze, this could cause damage to the pump and other internal components.

4. Trouble Shooting: a. If the pump doesn’t spray make sure you have enough solution in the bottom tank to

cover the small screen filter. This is the inlet where chemicals flow to the pump so it must be submersed in solution. Also make sure that the solution hose connector is pushed all the way into the female connector on the spotter and that the jet on the hand tool or wand is not plugged.

b. Place the switch in the “pump only” position and listen to see if you can hear the pump

running.

c. Depress the trigger on the hand tool or wand so that the air can be released and the

solution is allowed to flow.

d. If the vacuum recovery is weak:

 Check to make sure the top tank is in the proper position and both draw latches are

engaged.

 Check to make sure the ball float shut off inside of the recovery tank is clean.  Check for blockage in hose and hand tool inlet.  Check the gasket on the vacuum motor and replace both the gasket and screen if they

appear to be worn or missing.

5. Replacing the pump or vacuum motor: Simply remove the recovery tank, after you make sure the unit is not plugged into a wall socket. Tip the unit over and remove the six (6) screws that hold on the back cover. You can change out the vacuum motor by simply removing the two (2) screws holding it onto the motor plate. If you need to change the pump remove the two (2) screws holding the front plate in place, and loosen the clamp holding the hose onto the hose barb coming out of the tank. After you change out the pump and reconnect the hoses, set the front cover in place, (do not put in the front two (2) screws yet). Set the back cover in place and insert the ¾” screw with the spaces between the 2 (two) covers in the center underneath where the two (2) covers overlap. Start these two (2) screws first

, and then put the four (4) screws in the back along with the two (2) screws in the front. Then tighten all eight (8) screws securely. If you start the two (2) screws underneath with the spacers first, the unit will go back together easily.

Industrial Product Limited Warranty

The Crusader spotter is warranted to be free of defects in material and workmanship under normal use, for a period of one (1) year from the date of manufacture.

The limited warranty will not apply to pumps/products that were improperly installed, misapplied, damaged, altered, or are incompatible with fluids.

All industrial pumps/products must be flushed of any chemicals before shipping.

Returns are to be shipped postage prepaid to Crusader Mfg. Inc. Crusader shall not be liable for freight damage incurred during shipping. Package returns carefully.

Crusader’s obligation under this warranty policy is limited to the repair or replacement of the pump/product. All returns will be tested per Crusader factory criteria.

No credit or labor allowances will be given for pumps or products returned as defective. Warranty replacement will be shipped on a freight allowed basis.

This limited warranty is in lieu of all other warranties, expressed or implied, and no other person is authorized to give any other warranty or assume obligation or liability on Crusader’s behalf. Crusader shall not be liable for any labor, damage, or other expense, nor shall Crusader be liable for any indirect, incidental, or consequential damages of any kind incurred by the reason of the use or sale of any defective product or part. This limited warranty covers industrial products distributed within the United States of American and Canada.

Crusader Mfg. Inc.

517 1st Street

Farmington, MN 55024

800-597-3336

(Fax) 800-998-7311

sales@crusadermfg.com

REVISION

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NAME

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TITLE

TELEPHONE: 651-456-9100 FAX: 651-456-9191

517 1st Street, Farmington.,MN 55024

CRUSADER MANUFACTURING CORP.

2-11-07

DATENAME

APPR.

REV

ALL DIMENSIONS IN INCHES UNLESS NOTED

UNLESS OTHERWISE SPECIFIED TOLERANCES ARE:

FRACTION ± 1/32 ANGLE ± 1°

.X ± .02 .XX ± .01 .XXX ± .005

THIRD ANGLE PROJECTION

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CRUSADER MANUFACTURING CORP. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISION OF CRUSADER MANUFACTURING CORP. IS PROHIBITED.

FINISH:

MATERIAL:

DO NOT SCALE DRAWING

1:4

SHEET 2 OF 2

RECOVERY TANK ASSEMBLY

ITEM

NO.

QTY.

UM PART NUMBER DESCRIPTION

1 1 EA 2901 RECOVERY TANK 2 2 EA 2907 STRIKE FOR THE LATCH 3 1 EA 2912 1 1/4" MPT FITTING 4 1 EA 2913 1 1/4" TO 3/4" REDUCER 5 1 EA 2911 3/4" STAND PIPE 6 1 EA 2914 3/4" RIGHT ANGLE ELBOW 7 1 EA 2909 BALL FLOAT SHUTOFF 8 4 EA 1001 RIVET - CLOSED END

9 4 EA 1002 3/16" WASHER FOR RIVET 10 1 EA 2910 PORT HOLE COVER ASSY 11 6 EA 1070 #8 X 3/4" COUNTERSINK SCREW

6.3

6.5

3.10

3.9

3.5

3.11

3.16

3.12

3.1

3.2

4.1

3.15

3.6

6.4

6.2

3.4

6.1

6.6

3.8

3.13

3.3

2.10

4.2

REMOVE BACKER PRIOR TO ASSEMBLY

3.14

2.6

2.8

2.5

2.9

2.4

2.2

2.1

2.7

2.3

2.11

2.13

2.12

ITEM NO.

QTY.

PART NUMBER

DESCRIPTION

1 1EA2900

SOLUTION TANK

2 1EA60 PSI PUMP GROUP

2.1 1EA 2902

FRONT PANEL

2.2 1EA 2950

60 PSI PUMP

2.3 2EA 2917

3/8" MPT X 1/4" RT ANGLE HOSE BARB

2.4 1EA 2460

1/8" MPT X 1/4" STRAIGHT HOSE BARB

2.5 4EA 1009

#10 NYLOK NUT

2.6 4EA 1010

#10-24 X 1" SS PHMS

2.7 1EA 2919A

1/4" X 8-1/2" HOSE

2.8 1EA 2469

1/8" FEMALE COUPLER

2.9 2EA 1061

3/8" WASHER

2.10 2EA 2915

#16 HOSE CLAMP

2.11 4EA 1002

3/16" WASHER FOR RIVET

2.12 1EA 1014

CRIMP TERMINAL

2.13 1EA 1015

RING GROUND TERMINAL

3 1EAREAR PANEL GROUP

3.1 1EA 2903-1

REAR PANEL

3.2 1EA 2906

LATCH

3.3 2EA 1001A

RIVET - OPEN END

3.4 1EA 2920

3 POSITION SWITCH

3.5 1EA 2922

SWITCH BOOT

3.6 1EA 2428

STRAIN RELIEF AND NUT

3.8 1EA 1023

#10-24 X 3/8" SS PHMS

3.9 1EA 1039

GROUND WASHER

3.10 1EA 1009

#10 NYLOK NUT

3.11 1EA 2035

WARNING DECAL

3.12 1EA 2921

SWITCH DECAL

3.13 1EA 2144

25' POWER CORD

3.14 2EA 1074A

3" JUMPER W/ TERMINALS

3.15 1EA 2451

NAMEPLATE

3.16 1EA 1029

ORANGE WIRE NUT

4.1 1EA 2908

SMALL SUCTION SCREEN

4.2 1EA 2916

1/8" MPT NIPPLE

5 2EA1034

3/8" SPACER

6 1EAMOTOR GROUP - 105 INCH

6.1 1EA 2904_B

MOTOR PLATE

6.2 1EA 2051

105" WATER LIFT MOTOR

6.3 1EA 1043A

MOTOR SCREEN

6.4 1EA 2453

MOTOR GASKET W/ PSA

6.5 2EA 1012

#10 X 1/2" PHSMFPH-TYPE A

6.6 2EA 1006

TINNERMAN SPEED NUT

7 1EA2918A

1/4" X 5" HOSE

8 2EA2915

#16 HOSE CLAMP

9 1EA1041

GROUND LEAD

10 8EA1023

#10-24 X 3/8" SS PHMS

11 2EA1021

#10-24 X 3/4" SS PHMS

12 2EA1002

3/16" WASHER FOR RIVET

13 1EA2906

LATCH

14 1EA2460

1/8" MPT X 1/4" STRAIGHT HOSE BARB

15 2EA1001

RIVET - CLOSED END

REVISION

DATE

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DRAWN

DO NOT SCALE DRAWING

NAME

SCALE

SIZE

TITLE

517 1st Street, Farmington, MN 55024

TELEPHONE: 651-456-9100 FAX: 651-456-9191

CRUSADER MANUFACTURING CORP.

11-17-07

DATE

NAME

APPR.

REV

ALL DIMENSIONS IN INCHES UNLESS NOTED

UNLESS OTHERWISE SPECIFIED TOLERANCES ARE:

FRACTION ± 1/32 ANGLE ± 1°

.X ± .02 .XX ± .01 .XXX ± .005

THIRD ANGLE PROJECTION

PROPRIETARY AND CONFIDENTIAL

FINISH:

MATERIAL:

1:8

SHEET 2 OF 2

3000D SOLUTION TANK ASSY

SOLUTION TANK ASSEMBLY

3000D Spotter Wiring Diagram

Property of:

Crusader Mfg., Inc.

517 1st Street

Farmington, MN 55024

800-597-3336

www.crusadermfg.com

41.2

3.3

2.4

1.3

2.3

2.2

2.5

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1 4054

8' VACUUM HOSE WITH CUFFS

1.2

4056A HOSE CUFF, 1-1/2" TO 1"

1.3

4057A HOSE CUFF, 1-1/4" TO 1"

2 3059

HAND TOOL ASSEMBLY

2.2 2474

HAND TOOL "A" VALVE

2.3 2463

8002 SPRAY JET WITH O-RING

2.4

2474A

HAND TOOL VALVE HANDLE

2.5 2485

SPRAY JET RETAINER PLATE WITH SCREWS

3 4055

1/4" x 8' SOLUTION HOSE

3.3 2468

1/8" MALE COUPLER

4 1057

7 1/2" CABLE TIE

REVISION

DATE

REV

DRAWN

DO NOT SCALE DRAWING

NAME

SCALE

SIZE

TITLE

TELEPHONE: 651-456-9100 FAX: 651-456-9191

517 1st Street Farmington, MN 55024

CRUSADER MANUFACTURING CORP.

3-11-08

DATE

NAME

APPR.

REV

ALL DIMENSIONS IN INCHES UNLESS NOTED

UNLESS OTHERWISE SPECIFIED TOLERANCES ARE:

FRACTION ± 1/32 ANGLE ± 1°

.X ± .02 .XX ± .01 .XXX ± .005

THIRD ANGLE PROJECTION

PROPRIETARY AND CONFIDENTIAL

FINISH:

MATERIAL:

1:4

SHEET 1 OF 1

3050

HAND TOOL WITH HOSE ASSEMBLY

Crusader 3000D Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual