Crown Verity CVPCB60, CVPCB36 User Manual

OWNER’S MANUAL
MODELS: MCB30-P, MCB36-P, MCB48-P, MCB60-P & MCB72-P
REVISED DECEMBER, 2014
*PLEASE RETAIN FOR FUTURE REFERENCE
CONGRATULATIONS! You are the proud new owner of the finest commercial portable charbroiler available. CROWN VERITY Inc. charbroilers are designed to last a lifetime...or more! With proper care and maintenance, your charbroiler will provide unparalleled performance and countless years of outdoor cooking.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
CROWN VERITY INC., 37 ADAMS BLVD., BRANTFORD, ON. CAN. N3S 7V8
TEL: (519) 751-1800 FAX: (519) 751-1802
www.crownverity.com
Email: info@crownverity.com
Printed January 2015
TABLE OF CONTENTS
Setting-Up the MCB-P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Setting-Up Remote Propane Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Typical Remote Propane Cylinder Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation & Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Clearances To Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cylinders & Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Transportation & Storage of LP Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hoses & Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Prior To Use and Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operating and Shut Down Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Tips and Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Frequently Asked Questions about MCB’s . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Parts and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
CROWN VERITY INC., 37 ADAMS BLVD., BRANTFORD, ON. CAN. N3S 7V8
TEL: (519) 751-1800 FAX: (519) 751-1802
www.crownverity.com
Email: info@crownverity.com
1
FOR YOUR SAFETY
IF YOU SMELL GAS:
1) Shut off gas supply to appliance.
2) Extinguish any open flame.
3) Open lid or remove storage cover(s).
4) If odour continues, immediately call your gas supplier.
DO NOT store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance.
Never check for leaks with a match or open flame.
An LP cylinder not connected for use shall not be stored in the vicinity of this or any
other appliance.
This appliance shall only be used in a well ventilated space and shall not be used in a building, garage, or any other enclosed area.
WARNING! Keep any electrical supply cord and fuel supply hose(s) away from any hot surfaces.
DO NOT use your charbroiler if there is evidence of damage (cuts, cracks, burns) or excessive wear to the hose.
DO NOT obstruct the flow of combustion and ventilation air to the charbroiler. DO NOT store a spare LP (propane) cylinder under or near your charbroiler. DO NOT leave your charbroiler unattended while in operation. DO NOT allow children to play on or near your charbroiler. DO NOT use under the influence of alcohol or drugs. DO NOT use this
charbroiler
until you have read and understood all of the information in
this manual.
This appliance has been tested according to
ANSI Z83.11/CSA1.8 - 2009
This outdoor cooking gas appliance is not intended to be installed in or on
recreational vehicles and/or boats.
CROWN VERITY INC., 37 ADAMS BLVD., BRANTFORD, ON. CAN. N3S 7V8
TEL: (519) 751-1800 FAX: (519) 751-1802
www.crownverity.com
Email: info@crownverity.com
2
Caution: Beware of pinch points when handling
SETTING-UP THE MCB-P
1)• Do not Transport grill units in set-up position
• Tables are designed to travel only short distances on smooth surfaces when set-up and loaded
• Tables have a safe, static working load of 325 lbs.
• Use extreme caution when moving set-up units. Do not move while in operation or while hot.
2) Set-up the grill in a safe location:
10 feet from propane cylinders larger than 20lbs., flammable materials, buildings or dwellings, building openings, exhausts or intakes and vehicles.
• Do not set-up the grill indoors, near evacuation/emergency routes, stairways or vehicular and pedestrian routes etc.
• Do not allow the gas hose(s) to be subjected to damage from trampling, vehicular and mechanical movement etc.
• Observe clearances to combustibles
• Casters must be locked when connected for use
• Always level the char-broiler and fill the water pan with 1 inch of water
ATTACHING QUICK DISCONNECT FITTING TO MCB
Retract Sleeve
Fig. 1
To connect retract sleeve of socket.
CROWN VERITY INC., 37 ADAMS BLVD., BRANTFORD, ON. CAN. N3S 7V8
Fig. 2
Insert gas inlet Release sleeve and push
socket until sleeve snaps forward locking gas inlet in socket.
TEL: (519) 751-1800 FAX: (519) 751-1802
www.crownverity.com
Email: info@crownverity.com
Release Sleeve
Fig. 3
3
SETTING-UP REMOTE PROPANE CYLINDERS
*MAXIMUM INDIVIDUAL CYLINDER CAPACITY: 100 LBS. PROPANE *
Cylinders installed and connected for use with an MCB-P shall be located and installed in a safe location and in a secure manner.
Propane cylinders must be located and secured against tip-over:
10 feet from the char -broiler itself and any other sour ces of ignition such as electrical equipment, vehicles and other fuel burning appliances or equipment, building intakes and exhausts
All propane cylinders connected for use shall be secured against accidental tipping by attaching them to a suitable object with a rope, chain, strap or other suitable device. Crown Verity Inc. offers a specialized cylinder retaining cart that addresses all tipping issues. Please contact your dealer and inquire about the RPS cart. The plastic cylinder base ring that is supplied with the MCB-P is only
suitable for cylinders with a maximum capacity of 20 lbs. LP and does not negate the necessity to provide additional security against tip-over.
Hose(s) connected for use to LP cylinders shall be safely routed to provide maximum protection from contact with hot, sharp or abrasive surfaces and areas,
from vehicular, pedestrian and mechanical damage
• Crown Verity Inc. recommends cordoning-off the area of the cylinder(s), hose(s) and the char-broiler with barricades, bright marker tape or similar. Do not route hoses across evacuation/emergency, pedestrian or vehicle routes.
Any temporary propane supply system must be installed in accordance with local codes or, in the absence of local codes: ANSI/NFPA 54 1999/ANSI Z 223.1 1999 National Fuel Gas Code, or CSA B.149.2: Propane Installation code.
Consult your local propane distributor, fire prevention agency, safety authority and exhibit officials for installation requirements. Additional requirements other than those listed in this manual may be required.
Recommendations listed in this instruction manual are considered to be minimum safety requirements.
CROWN VERITY INC., 37 ADAMS BLVD., BRANTFORD, ON. CAN. N3S 7V8
TEL: (519) 751-1800 FAX: (519) 751-1802
www.crownverity.com
Email: info@crownverity.com
4
PROPANE CYLINDER(S)
Building
10’-0” Minimum
10’-0” Minimum
10’-0” Minimum
Mobile Charbroiler
Vehicle
TYPICAL REMOTE PROPANE CYLINDER INSTALLATION
CROWN VERITY INC., 37 ADAMS BLVD., BRANTFORD, ON. CAN. N3S 7V8
TEL: (519) 751-1800 FAX: (519) 751-1802
www.crownverity.com
Email: info@crownverity.com
5
INSTALLATION & SET-UP
THE INSTALLATION OF THIS APPLIANCE MUST BE IN ACCORDANCE WITH:
1) All applicable local codes, or in the absence of local codes;
2) i) Canada: must conform to current National Standard CSA B149.1&.2 - natural
gas/propane installation code.
ii) U.S.A.: must conform to national Fuel Gas Code, ANSI Z223.1, 1999 or latest
edition.
WARNING!
DO NOT operate this appliance under overhead, unprotected construction. This
appliance shall be used only in a well ventilated space and shall not be used in a building, garage, or any other enclosed area.
Minimum clearance to adjacent combustible materials:
• 12 inches from side(s)
• 24 inches from back (See Fig. 1 pg. 6.)
• This appliance is not suitable for use on combustible floors without the table unit.
• Always level your MCB front to back & side to side.
• Always keep the area surrounding your charbroiler clear of all combustible materials, gasoline, or other flammable liquids.
• Use your charbroiler OUTDOORS in a well-ventilated space, preferably 10 ft. from dwellings or outbuildings.
• Casters must be locked when appliance is in operation.
• Always keep 1” of water in grease trays.
• Do not transport grill units in set-up position.
• Do not overload tables. (325lb. max. static load).
CROWN VERITY INC., 37 ADAMS BLVD., BRANTFORD, ON. CAN. N3S 7V8
TEL: (519) 751-1800 FAX: (519) 751-1802
www.crownverity.com
Email: info@crownverity.com
6
FIG 1 CLEARANCES TO COMBUSTIBLES
24”
12” 12”
AIR INLET
5/16” x 5/8”
APPROX
BURNER VALVE
ORIFICE
AIR SHUTTER
CROWN VERITY INC., 37 ADAMS BLVD., BRANTFORD, ON. CAN. N3S 7V8
FIG 2 BURNER ASSEMBLY DETAIL
VENTURI
1/2”
TEL: (519) 751-1800 FAX: (519) 751-1802
www.crownverity.com
Email: info@crownverity.com
SCREW
CROSS-OVER
BURNER
7
Caution: Beware of pinch points when handling
STORAGE
DAY TO DAY STORAGE:
• Always turn off the gas supply valve and disconnect supply hose.
• If you have not purchased the roll top(s) with your unit, your charbroiler is supplied with a protective cover(s). Install the cover(s) to protect your grill from the elements. Never attempt to light your charbroiler unless the lid(s) are open or the cover(s) are removed.
• See stacking diagrams.
LONG TERM STORAGE:
To prepare your charbroiler for long term storage, follow these steps:
Preparation:
• Clean the inside of your charbroiler.
• Clean the burner(s), then lightly oil.
• Clean the cooking grids, lightly oil, (cooking oil) store indoors.
• Store LP cylinders outdoors out of reach of children, away from sources of heat, and sources of ignition.
• Cover the charbroiler if left outdoors.
• Cover the supply hose connection(s) with cap(s) or plastic bag and elastic.
CROWN VERITY INC., 37 ADAMS BLVD., BRANTFORD, ON. CAN. N3S 7V8
TEL: (519) 751-1800 FAX: (519) 751-1802
www.crownverity.com
Email: info@crownverity.com
8
CYLINDERS AND REGULATORS
LP GAS CYLINDER:
When purchasing a cylinder for your gas charbroiler, it must be constructed and marked in accordance with the specifications of: a) Canada - The Canadian Transport Commission b) U.S.A. - The U.S. Department of Transportation
The cylinder must also be equipped with:
a) A shut-off valve terminating in a proper cylinder valve outlet specified in current
standards:
1) Canada: CAN/CGA - 1.6 - M88 - Outdoor Gas Grills - Amend. 1.
2) U.S.A.: ANSI/CGA-V-1-1977: Compressed gas cylinder valve outlet and inlet
connections. b) A safety relief valve having direct communication with the vapour space of the cylinder. c) A collar to protect the cylinder shut-off valve. d) An arrangement for vapour withdrawal. e) A bottom ring for securing to the cylinder support assembly.
WARNING!
• Always turn off the cylinder valve when your charbroiler is not in use.
• Handle cylinder valves with care.
• Never connect an unregulated LP gas cylinder to the charbroiler.
• Never store a spare cylinder under or near your charbroiler, or subject any cylinder to
excessive heat.
• Always keep cylinder(s) securely fastened in an upright position.
CROWN VERITY INC., 37 ADAMS BLVD., BRANTFORD, ON. CAN. N3S 7V8
TEL: (519) 751-1800 FAX: (519) 751-1802
www.crownverity.com
Email: info@crownverity.com
9
TRANSPORTATION AND STORAGE OF LP CYLINDERS
Although safe to use when properly handled, careless handling of a propane gas cylinder could result in fire, explosion, and/or serious injury.
THEREFORE:
Always use the protective cap provided with your cylinder whenever it is not connected to your charbroiler.
Do not store in a building, garage or any other enclosed area. Store only in a well
ventilated area.
Do not store in the vicinity of any gas burning apparatus or in any high heat area such
as a closed car or trunk.
Do not smoke while transporting a cylinder in your vehicle.
Do transport and store cylinder(s) in an upright position. Do not tip on its side.
Do store out of reach of children.
WARNING!
FILLING: For safety reasons, the LP gas cylinder, if supplied with your charbroiler, has been shipped empty. The cylinder must be purged of air and filled prior to using on your charbroiler. When getting your cylinder filled:
• Allow only qualified LP gas dealer to fill or repair cylinder(s).
• Do not allow the cylinder to be over filled.
• Make sure the LP gas dealer checks the cylinder for leaks after filling.
CROWN VERITY INC., 37 ADAMS BLVD., BRANTFORD, ON. CAN. N3S 7V8
TEL: (519) 751-1800 FAX: (519) 751-1802
www.crownverity.com
Email: info@crownverity.com
10
HOSES AND REGULATORS
WARNING! - Propane Gas Models: Your charbroiler is designed to operate on L.P.
(propane) gas at a pressure regulated at 11” water column. The regulator(s) supplied with this charbroiler is/are set to this pressure and must be used.
CYLINDER CONNECTIONS:
• Never connect a propane gas grill to an unregulated propane gas supply or other gas.
Do not attempt to alter the hose or regulator in any way.
Do not allow the hose to come in contact with any hot surfaces of the charbroiler.
• Visually inspect the entire length of the hose assembly before each use for any
evidence of damage (cuts, cracks, burns) or excessive wear. If found, replace the assembly before using your charbroiler. Only a hose assembly as specified in the parts list for your charbroiler should be used.
• The connection fitting must be protected when disconnected from the propane
cylinder. If the fitting is allowed to drag on the ground, damage to the fitting may occur resulting in leaks or an incomplete connection. Dirt could also enter the small inlet hole, blocking gas flow completely.
• Always disconnect hose at quick-connect coupling when storing charbroiler.
• The outlet pressure setting for the pressure regulator provided with the appliance is
11” water column for propane.
CROWN VERITY INC., 37 ADAMS BLVD., BRANTFORD, ON. CAN. N3S 7V8
TEL: (519) 751-1800 FAX: (519) 751-1802
www.crownverity.com
Email: info@crownverity.com
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