Crown Steam EPX-3 Operators Manual

INSTALLATION & OPERATION
MANUAL
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Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read
the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
MANUAL 10211R1
WARNING
CROWN FOOD SERVICE EQUIPMENT
Division of Middleby Canada Company Inc.
70 Oakdale Road, Downsview (Toronto) Ontario, Canada, M3N 1V9
Telephone: 919-762-1000 www.crownsteamgroup.com
Printed in Canada
INSTALLATION AND OPERATION MANUAL, PAN STEAMERS, MODELS EPX-3, EPX-5
IMPORTANT NOTES FOR INSTALLATION AND OPERATION
WARNING: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING: Improper installation adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operation instructions thoroughly before installing or servicing this equipment.
WARNING: Never spray water in electrical components.
NOTICE: Unit must be level to assure proper performance.
This manual should be retained for future reference.
Intended for commercial use only. Not for household use.
It is recommended that this manual be read thoroughly and that all instructions be followed carefully.
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INSTALLATION AND OPERATION MANUAL, PAN STEAMERS, MODELS EPX-3, EPX-5
TABLE OF CONTENTS
DESCRIPTION PAGE
1.0 SERVICE CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.0 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.0 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.0 PERFORMANCE CHECK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.0 OPERATING INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6.0 COOKING GUIDELINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.0 PREVENTIVE MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8.0 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9.0 WIRE DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
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1.0 SERVICE CONNECTIONS

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2.0 INTRODUCTION

DESCRIPTION
The model EPX-3 steamer comes equipped with a standard 9.0 kW heating block that can be reduced to 6 kW on single phase supplies. Model EPX-5 steamer comes equipped with a standard 15.0 kW heating block that can be reduced to 10 kW on single phase supplies.
Your new steamer has been designed and manufactured to meet the toughest industry standards. The best possible workmanship and materials along with laboratory tests have been utilized in its design.
Proper installation, care and maintenance will give you years of reliable, trouble free operation.
The EPX-3 and EPX-5 are electric fired pressureless steam cookers. The cooking compartments are equipped with a three-piece door with inner gasket plate isolated from the exterior surface. Door latch operates by slam action for positive sealing of the door. Operating controls are displayed on a front-mounted panel and include indicator lights for ready and cooking modes, a timer to set cook times and an illuminated rocker mode selection switch for TIMED COOKING, OFF and CONSTANT STEAM.
BASIC FUNCTIONING
The cooker is ready for operation when the READY light comes on.
At the end of the set interval, timer contacts switch to shut off the cooking operation and sounds a signal buzzer and will maintain a safe food holding temperature at or above 150EF. The buzzer is silenced by returning the timer dial to the OFF position. The READY light will be illuminated.
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3.0 INSTALLATION

UNPACKING
Immediately after unpacking the steamer, check for possible shipping damage. If the steamer is found to be damaged after unpacking, save the packaging materials and contact the carrier within 15 days of delivery. File a claim regardless of extent of damage.
We cannot assume responsibility for damage or loss incurred in transit.
Prior to installation, verify that the electrical service agrees with the specifications on the machine data plate which is located on the left side panel.
LOCATING
Allow space for vent and electrical connection. Minimum clearances for proper air circulation is 2" on the sides and 6" on the back. Allow adequate access for servicing.
LEVELLING
Using a spirit level, adjust the feet to level the unit, front to back and side to side. The unit must be level for proper operation. Warranty will be void for improper installation.
ELECTRICAL CONNECTIONS
WARNING: The unit must be electrically grounded and comply with local codes, or in the absence of local codes with the national electrical code ANSI/NFPA to latest edition. Canadian installation must comply with CSA Standard (C22.2 No. 109-M1981 General Requirements Canadian Electrical Code, Part II 109-M1981) for commercial cooking appliances.
WARNING: Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on circuit.
Use copper wire suitable for at least 200E Fahrenheit (90E Celsius). The steamer must be grounded. The wiring diagram is located on the right side panel as you face the unit.
Make electrical connection through the 1-1/8" (29 mm) diameter hole provided using 3/4" (19 mm) trade size conduit. Refer to the wiring diagram located inside the right side panel. Use 90EC minimum insulated wire.
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3.0 INSTALLATION (Continued)
PLUMBING CONNECTIONS
No plumbing connections are required as steamer is filled manually.
DRAIN CONNECTIONS
No drain connection is required.
WATER CONDITION
For best results Crown recommends that the water supply meet the following specification:
Hardness: Less than 2 grains or 35 ppm. Total Dissolved Solids (TDS): Less than 60 ppm. PH Factor: 7.0 to 7.5
This degree of hardness can easily be obtained with the use of a properly maintained water softener.
VENT HOOD
Some local codes may require the steamer to be located under an exhaust hood. It is recommended that this steamer be located under an exhaust hood to remove excess steam during cooking operations.
Information on the construction and installation of ventilating hood may be obtained from the standard for “Vapor Removal for Cooking Equipment”, NFPA No. 96 (Latest Edition).
WARNING: For an appliance equipped with casters, the installation shall be made with an adequate flexible electrical conduit; adequate means must be provided to limit the movement of the appliance without depending on or transmitting stress to the electrical conduit; the location where restraining means may be attached is to the rear of the stand, below power supply connection.
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4.0 PERFORMANCE CHECK

WARNING: The steamer and its parts are hot. Use care when operating, cleaning or servicing the steamer. The cooking compartment contains live steam and hot water. Stay clear while opening the door.
Once the steamer has been installed, thoroughly test the steamer before operation.
1. Check that door opens and closes for proper operation.
2. Inspect the door gasket to ensure there is no damage.
3. Check without water in the steamer and with “CONTINUOUS” cooking mode selected, that the “LOW WATER” indicator and alarm comes on within 10 minutes of a cold start.
4. Open compartment door and pour in water up to the “Water Level” mark located at back of compartment.
5. Select TIMED COOKING mode with the power switch and set the timer to the OFF position.
6. Close door and wait approximately 10 minutes for the READY indicator to illuminate which will indicate the unit is up to proper operating temperature.
7. Open the door to verify the cavity has reached cooking temperature. Water in the bottom of the cooking cavity should be between 200 to 210EF.
8. Set the timer to 5 minutes and close the door to initiate the cooking cycle. The COOKING indicator should illuminate. Allow the timed cooking cycle to complete, verifying that the end of cycle buzzer sounds and the COOKING indicator is out. The ‘READY’ light will illuminate.
BEFORE FIRST USE
Clean the protective oils from all surfaces of the steamer. Use a non-corrosive, grease dissolving commercial cleaner, following manufacturer’s directions. Rinse thoroughly and wipe dry with a soft clean cloth.
WARNING: The steamer and its parts are hot. Use care when operating, cleaning or servicing the steamer. The cooking compartment contains live steam. Stay clear when opening door.
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INSTALLATION AND OPERATION MANUAL, PAN STEAMERS, MODELS EPX-3, EPX-5

5.0 OPERATING INSTRUCTIONS

CONTROLS
1. Door Handle
Move handle up to open door to cooking cavity.
2. Ready Pilot Light
When lit, indicates the steamer cavity is above 150E F (65E C) and is ready for the cooking cycle.
3. Cooking Pilot Light
When lit, indicates that a cooking cycle is in progress.
4. Timer Dial
Set the cooking time (0 to 60 minutes) - steam cooking will begin after the door is closed. The cooking cycle will be interrupted if the door is opened during the cooking cycle; resume cooking by closing the door. Holding temperature in the cavity will keep cooked foods warm after cooking cycle, at or above 150EF (65EC).
5. Main Power Switch
TIMED COOKING - The steamer will begin heating to the
pre-set temperature for standby. Red light will illuminate on the main power switch. Cooking cycle is determined by timer dial.
OFF - The steamer is powered off.
CONTINUOUS STEAM - Steamer will heat to enter into a
continuous cooking cycle. Both indicator lights will
remain off during continuous steam cooking cycles.
6. Add Water Pilot Light
Illuminates to indicate a low water condition or that the temperature of the heater element is above normal. A buzzer will also sound an audible alarm.
7. Drain Handle
Use to drain the steamer at end of day.
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