Crown Steam DMT-12 Installation Manual

INSTALLATION & OPERATION
MANUAL
Direct SteamKettlesRQ&DELQHW%DVH
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Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read
the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
MANUAL 10073R1
WARNING
CROWN FOOD SERVICE EQUIPMENT
Division of Middleby Canada Company Inc.
70 Oakdale Road, Downsview (Toronto) Ontario, Canada, M3N 1V9
Telephone: 919-762-1000 www.crownsteamgroup.com
Printed in Canada
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM MODULAR TILTING
KETTLES, DMT-6, DMT-6-6, DMT-10-6, DMT-10, DMT-10-10.
IMPORTANT NOTES FOR INSTALLATION AND OPERATION
It is recommended that this manual be read thoroughly and that all instructions be followed carefully.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING: Improper installation, operation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing, operating or servicing this equipment.
NOTICE: Contact the factory, the factory representative or local service company to perform maintenance and repairs.
Intended for commercial use only. Not for household use.
This manual should be retained for future reference.
PART NUMBER 10073R1 2 2003-08-07
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM MODULAR TILTING
KETTLES, DMT-6, DMT-6-6, DMT-10-6, DMT-10, DMT-10-10.
TABLE OF CONTENTS
DESCRIPTION PAGE
IMPORTANT NOTES FOR INSTALLATION AND OPERATION .......................2
1.0 INTRODUCTION ......................................................4
2.0 SERVICE CONNECTIONS ..............................................5
3.0 INSTALLATION INSTRUCTIONS .........................................9
4.0 OPERATING PROCEDURES ...........................................10
5.0 CLEANING PROCEDURE ..............................................10
6.0 PREVENTIVE MAINTENANCE ..........................................12
PART NUMBER 10073R1 3 2003-08-07
INSTALLATION AND OPERATION MANUAL, DIRECT STEAM MODULAR TILTING
KETTLES, DMT-6, DMT-6-6, DMT-10-6, DMT-10, DMT-10-10.
1.0 INTRODUCTION
DESCRIPTION
All direct connected steam jacketed kettles pertaining to this manual are direct steam operated pressure vessels of a double-wall stainless steel construction forming a steam chamber (jacket) enveloping the lower two thirds of the kettle bowl surface. All kettles are tilting and counter top mounted in fixed positions on legs.
CAPACITIES
All models are suffixed with either -6, or -10 to indicate the capacity of that kettle in US gallons.
FUNCTIONING MODE
Direct connected steam jacketed kettles consist of a stainless steel bowl and a stainless steel jacket which envelopes two thirds of the lower surface of the bowl thus forming a sealed pressure vessel (chamber) into which steam is introduced by means of a manual control valve.
The kettle bowl is the container for the food product which ideally should be of a liquid or semi­liquid consistency to achieve complete contact with the bowl surface and thus fully absorb the heat transmitted through that surface.
The temperatures required for the cooking process to function adequately must be greater than the boiling point of the liquid food product. Further, the greater the steam pressure used, the higher the temperature and consequently the quicker the cooking process. For example, steam pressurized at 30 p.s.i. attains a temperature of 274 degrees Fahrenheit (135 degrees Celsius).
In the initial stages of the cooking process when the steam comes in contact with the cold kettle bowl surface it condenses and forms considerable amounts of water. A thermostatic steam trap should be plumbed to the exit end of the kettle jacket. This trap is a mechanical device that closes on high temperatures and opens when the temperature drops thus allowing the water formed from condensate to exhaust but retain steam under pressure.
PART NUMBER 10073R1 4 2003-08-07
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