Crown Equipment WE 2300, WS 2300 User Manual

Page 1
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Specifications
WE 2300 Series WS 2300 Series
Walkie Stackers
WE/WS 2300
Series
Page 2
3.5"
1.2"
7
6.6"
28.7%
10.5%
1.4"
27"
7.5"
34
42"
17
47.3"
BRAKE
DRIVE
BRAKE
OVERRIDE
BRAKE
C
WE 2300 Series
Walkie Stackers
Page 3
1 Manufacturer Crown Equipment Corporation 2 Model WE 2300-25 WE 2300-30
Mast Type TL TF 3 Power Electric 4 Operator Type Walkie 5 Load Capacity Max lb (kg) 2500 (1135) 3000** (1361**) 6 Load Center in (mm) 24 (600) 24 (600) 7 Wheelbase in (mm) 47 (1206) 50 (1280) 8 Weight Less Battery lb (kg) 1907 (865) 2072 (940)
13 Wheel Size Front (d x w) Vulkollan in (mm) 9.8 x 3 (250 x 75) 14 Wheel Size Rear (d x w) Vulkollan in (mm) 3.2 x 4 (82 x 100) 3.2 x 2.3 (82 x 60) 15 Additional Wheels Caster Wheel (d x w) in (mm) 5.9 x 2 (150 x 50) 16 Wheels (x=driven) Front/Rear 1x, 1/2 1x, 1/4 17 Track Width Front in (mm) 23 (587)
Rear in (mm) 15 (382)
18 Lift Height in (mm) 130 (3300) 130 (3300) 19 Free Lift w/o Load Backrest lb (kg) 6 (150) 68 (1720) 20 Collapsed Height in (mm) 84 (2130) 84 (2130) 21 Extended Height* w/o Load Backrest in (mm) 147 (3730) 147 (3730) 22 Load Backrest Size in (mm) 47.3 (1202) H x 32.7 (832) W 23
Tiller Arm Height
in Drive Position
Min/Max in (mm) 31 (780) / 48 (1220)
24 Battery Comp’t Floor Ht in (mm) 3.4 (85) 25 Lowered Fork Height in (mm) 3.5 (90) 27 Power Unit Height in (mm) 29.75 (756) 28 Fork Lengths in (mm) 42 (1067) 29 Fork Dimensions Thickness in (mm) 2 (50)
Width in (mm) 7.5 (190)
30 Width Across Forks in (mm) 27 (686) 31 Headlength in (mm) 29 (730) 30 (753) 32 Overall Length at fork length 42" in (mm) 71 (1803) 72 (1829) 34 Overall Width in (mm) 33.5 (850) 35 Fork Carriage Width in (mm) 27 (680) 36 Ground Clearance w/Load Below Mast in (mm) 1.4 (35) 37 Center Wheelbase in (mm) 1.2 (30) 38 Turning Radius in (mm) 55 (1400) 58 (1475) 40 Travel Speed
w/wo Load
mph (km/h) 3.3 / 3.7 (5.3 / 6.0)
41 Lift Speed
w/wo Load
fpm (m/s) 31 / 51 (.16 / .26) 28 / 43 (.14 / .22)
42 Lowering Speed
w/wo Load
fpm (m/s) 71 / 43 (.36 / .22) 71 / 43 (.36 / .22)
43 Gradeability
w/wo Load, 30 min Rating
% 3 / 9 3 / 8
44 Maximum Gradeability
w/wo Load, 5 min Rating
% 9 / 17 8 / 17
45 Service Brake Electric 46 Maximum Battery Box L x W x H in (mm) 8.5 x 32.5 x 24.7 (216 x 827 x 627) 47 Battery Voltage (Nominal
Capacity 6 Hour Rating)
V/Ah 24 / 195
48 Type of Controller Drive Transistor 49 Battery Weight lb (kg) 644-712 (293-323)
WE 2300 Series
Specifications
General Information
Tires
Dimensions
PerformanceBattery
* Subtract 32" (810 mm) from free lift; add 32" (810 mm) to extended height if optional 47.3" (1202 mm) high load backrest is required. ** Up to 110" (2800 mm), 2910 lb up to 130" (3300 mm)
English conversions are approximations. Metric conversions should be done to find true values.
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WE 2300 Series
Technical Information
Standard Equipment
1. Four-point suspension with centrally located handle
2. Traction speed control (MOSFET)
3. Variable traction speed forward and reverse
4. One-speed lift, two-speed lower
5. Electric brake
6. Brake override
7. Key switch
8. Horn
9. Compound drive and lift motor
10.
Emergency power disconnect
11. Battery connector SB-175
12. Reversing button
13. Hour meter
14. Vulkollan tires
15. 27" x 42" fork configuration
Optional Equipment
1. Pivoting tandem load
wheels 3.2" x 2.3" (WE 2300-25 only)
2. Battery compartment rollers
3. Battery discharge indicator
with low battery lift interrupt and hour meter
4.
Freezer corrosion conditioning, continuous -30° C / -22° F, intermittent - 40° C / - 40° F
5. Load backrest
6. Maintenance-free battery
pack
Electrical System
24-volt electrical system incorporating:
1. Transistor “MOSFET”
controller, microprocessor controlled with on-board service diagnostic capability. This transistor controller provides many benefits such
as maximum energy
efficiency,
reduced maintenance and infinite speed control capability.
Fault Monitoring System:
Through a fault flash code signaled by an LED, 17 detectable faults can be recognized. Using an optional hand set, faults can be displayed digitally. Controller settings are programmable. Functional tests of components are also possible. Incorporates storage register for fault history that can be interrogated by service personnel.
2. Heavy-duty drive and lift motors provide high reliability and efficiency.
3. Electric panel with swing-out feature, allows good acces­sibility and serviceability to the distribution panel and all other electrical components.
4. Emergency disconnect is easily accessible from all operating positions.
5.
Solid-state switching ensures high component reliability.
6. Control and power circuits are fused. Distribution panel and controller are short­circuit protected.
7. All wiring is color coded.
Hydraulic System
1. Heavy-duty compound motor and gear pump selected for optimum lift performance and low noise.
2. Control block houses proportional pressure compensated flow control valve, check valve, relief valve and direction control valve to select lower function. The proportional valve ensures smooth load handling. Single speed lift and two speed lowering is available to the operator.
3. Cylinder rods are hard-plated chrome with polyurethane seals.
4. Relief valve tuned to capacity protects all components in the hydraulic system.
Drive Unit/Brake
Heavy-duty gear box with helical spur input gear for low noise emission. Drive unit is equipped with an electro­magnetic brake, spring applied, electrically released. The brake is activated by the control handle position.
Frame/Pivoting Carriage
Frame and Articulated Truck Suspension system (ATS) are of a rugged design ensuring minimum deflections during operation. Modular pivoting carriage design ensures excellent traction, optimum truck stability and minimum steering effort in all load conditions. Easy service­ability
of all components in power unit and simple adjust­ment to compensate for tire wear is possible. Single swing­out door design allows easy access to all components.
Mast
High visibility two- and three­stage mast design features nested I-beams and canted rollers. Lift cylinders are posi­tioned in outer I-beam profile for best visibility through mast and clear view onto fork tips during load handling. Standard equipment includes full-free lift for two- and three-stage mast. Mast cushioning between stages ensures smooth operation. Heavy-duty mast and chain rollers are sealed and lubricated for life. Easy access to carriage rollers.
Operator Controls
The robust X10™ control handle is designed to allow for an optimum turning radius with low steer effort. All control buttons can be operated with either hand and can be accessed with minimum hand and wrist movement. The horn buttons are integrated in the hand grips. An ergonomic forward/reverse thumb wheel allows for precise maneuvering.
Depending on conditions and operator experience, maximum travel speed can be reduced via the rabbit/turtle switch. Exclusive brake override allows slow speed travel with the handle near vertical. This feature improves maneuverability in tight areas.
Battery
Removable side panels and top hinged cover allow easy access to battery, as well as battery change in three directions, either side or top lift out. Compartment rollers are fitted as an option.
Other Options
1. Audible travel alarm
2. Flashing lights
Safety considerations and dangers associated with audible travel alarms and flashing lights include:
• Multiple alarms and/or lights can cause confusion.
• Workers ignore the alarms and/or lights after day-in and day-out exposure.
• Operator may transfer the responsibility for “looking out” to the pedestrians.
• Annoys operators and pedestrians.
Dimensions and performance data given may vary due to manufacturing tolerances. Performance is based on an average size vehicle and is affected by weight, condition of truck, how it is equipped and the conditions of the operating area. Crown products and specifications are subject to change without notice.
Page 5
20
18
21
4"
1.6"
6.6"
7
39
1.4"
17.6%
28.7%
17 343330
34
35
47.3"
BRAKE
DRIVE
BRAKE
OVERRIDE
BRAKE
C
WS 2300 Series
Walkie Stackers
Page 6
WS 2300 Series
Specifications
1 Manufacturer Crown Equipment Corporation 2 Model WS 2300-40 WS 2300-40
Mast Type TL/TF TT 3 Power Electric 4 Operator Type Walkie 5 Load Capacity Max lb (kg) 4000 (1815) 4000* (1815*) 6 Load Center in (mm) 24 (600) 24 (600) 7 Wheelbase in (mm) 51 (1300) 51 (1300) 8 Weight Less Battery lb (kg) 2072 (940) 2282 (1035)
13 Wheel Size Front (d x w) Vulkollan in (mm) 9.8 x 3 (250 x 75) 14 Wheel Size Rear (d x w) Vulkollan in (mm) 3.3 x 2.8 (85 x 70) 15 Additional Wheels Caster Wheel (d x w) in (mm) 5.9 x 2 (150 x 50) 16 Wheels (x=driven) Front/Rear 1x, 1/4 17 Track Width Front in (mm) 23 (587)
Rear in (mm) 46, 54 (1167, 1370)
18 Lift Height in (mm) 128 (3250) 160 (4050) 19 Free Lift ** TL lb (kg) 4 (100) na
w/o Load Backrest
TF/TT** lb (kg) 62 (1575) 51 (1305)
20 Collapsed Height in (mm) 84 (2130) 73 (1860) 21 Extended Height* w/o Load Backrest in (mm) 151 (3825) 182 (4625)
Outrigger Height in (mm) 4 (100)
22 Lowered Fork Height in (mm) 1.6 (40) 23
Tiller Arm Height
in Drive Position
Min/Max in (mm) 31 (780) / 48 (1220)
24 Battery Comp’t Floor Ht in (mm) 3.4 (85) 27 Power Unit Height in (mm) 29.75 (756) 28 Fork Lengths in (mm) 30, 36, 42, 45, 48 (760, 912, 1067, 1167, 1219) 29 Fork Dimensions Thickness in (mm) 1.6 (40)
Width in (mm) 4 (100)
30 Width Across Forks Adjustable Min/Max in (mm) 10 (253) / 31.1 (790) 31 Headlength in (mm) 31 (783) 32 (808) 32 Overall Length at fork length 42" in (mm) 73 (1850) 74 (1875) 33 Inside Straddle in (mm) 42, 50 (1067, 1270) 34 Overall Width Front in (mm) 33 (850)
Rear in (mm) 50, 58 (1267, 1470)
35 Fork Carriage Width in (mm) 32.5 (825) 36 Ground Clearance w/Load Below Mast in (mm) 1.4 (35) 37 Center Wheelbase in (mm) 1.6 (40) 38 Turning Radius in (mm) 59 (1490) 39 Length Over Outrigger in (mm) 60 (1535) 40 Travel Speed
w/wo Load
mph (km/h) 3.3 / 3.7 (5.3 / 6.0)
41 Lift Speed
w/wo Load
fpm (m/s) 26 / 43 (.13 / .22)
42 Lowering Speed
w/wo Load
fpm (m/s) 71 / 39 (.36 / .20)
43 Gradeability
w/wo Load, 30 min Rating
%2 / 8
44 Maximum Gradeability
w/wo Load, 5 min Rating
% 7 / 17
45 Service Brake Electric 46 Maximum Battery Box L x W x H in (mm) 8.5 x 32.5 x 24.7 (216 x 827 x 627) 47 Battery Voltage (Nominal
Capacity 6 Hour Rating)
V/Ah 24 / 195
48 Type of Controller Drive Transistor 49 Battery Weight lb (kg) 644-712 (293-323)
General Information
Tires
Dimensions
Performance
Battery
* Up to 144" (3658 mm), 3548 lb up to 160" (4050 mm) ** Subtract 26" (665 mm) (WS 2300-40 TF/TT) from free lift;
Add 26" (665 mm) (WS 2300-40 TL/TF/TT) to extended height if option 47.3" (1202 mm) high load backrest is required.
English conversions are approximations. Metric conversion should be done to find true values.
Page 7
WS 2300 Series
Technical Information
Standard Equipment
1. Four-point suspension with centrally located handle
2. Traction speed control (MOSFET)
3. Variable traction speed forward and reverse
4. One-speed lift, two-speed lower
5. Electric brake
6. Brake override
7. Key switch
8. Horn
9. Compound drive and lift motor
10. Emergency power disconnect
11. Battery connector SB-175
12. Reversing button
13. Hour meter
14. Vulkollan tires
Optional Equipment
1. Battery compartment rollers
2. Battery discharge indicator with low battery lift interrupt and hour meter
3.
Freezer corrosion conditioning, continuous -30° C / -22° F, intermittent - 40° C / - 40° F
4. Load backrest
5. Maintenance-free battery pack
6. Sideshift
Electrical System
24-volt electrical system incorporating:
1. Transistor “MOSFET”
controller, microprocessor controlled with on-board service diagnostic capability. This transistor controller provides many benefits such as maximum energy efficiency, reduced maintenance and infinite speed control capability.
Fault Monitoring System
Through a fault flash code signaled by an LED, 17 detectable faults can be recognized. Using an optional hand set, faults can be displayed digitally. Controller settings are programmable. Functional tests of components are also possible. Incorporates storage register for fault history that can be interrogated by service personnel.
2. Heavy-duty drive and lift motors provide high reliability and efficiency.
3. Electric panel with swing-out feature, allows good acces­sibility and serviceability to the distribution panel and all other electrical components.
4. Emergency disconnect is easily accessible from all operating positions.
5. Solid-state switching ensures high component reliability.
6. Control and power circuits are fused. Distribution panel and controller are short­circuit protected.
7. All wiring is color coded.
Hydraulic System
1. Heavy-duty compound motor and gear pump selected for optimum lift performance and low noise.
2. Control block houses proportional pressure compensated flow control valve, check valve, relief valve and direction control valve to select lower function. The proportional valve ensures smooth load handling. Single speed lift and two speed lowering is available to the operator.
3. Cylinder rods are hard-plated chrome with polyurethane seals.
4. Relief valve tuned to capacity protects all components in the hydraulic system.
Drive Unit/Brake
Heavy-duty gear box with helical spur input gear for low noise emission. Drive unit is equipped with an electro­magnetic brake, spring applied, electrically released. The brake is activated by the control handle position.
Frame/Pivoting Carriage
Frame and Articulated Truck Suspension system (ATS) are of a rugged design ensuring minimum deflections during operation. Modular pivoting carriage design ensures excellent traction, optimum truck stability and minimum steering effort in all load conditions. Easy service­ability of all components in power unit and simple adjust­ment to compensate for tire wear is possible. Single swing­out door design allows easy access to all components.
Mast
High visibility two- and three­stage mast design features nested I-beams and canted rollers. Lift cylinders are posi­tioned in outer I-beam profile for best visibility through mast and clear view onto fork tips during load handling. Standard equipment includes full-free lift for two- and three-stage mast. Mast cushioning between stages ensures smooth operation. Heavy-duty mast and chain rollers are sealed and lubricated for life. Easy access to carriage rollers.
Fork Carriage
WS 2300 Series features a standard 32" wide ITA Class II fork carriage. Forks are adjustable from 10" to 31". Standard fork lengths are 30", 36", 42" 45" and 48".
Operator Controls
The robust X10™ control handle is designed to allow for an optimum turning radius with low steer effort. All control buttons can be operated with either hand and can be accessed with minimum hand and wrist movement. The horn buttons are integrated in the hand grips. An ergonomic forward/reverse thumb wheel allows for precise maneuvering. Depending on conditions and operator experience, maximum travel speed can be reduced via the rabbit/turtle switch. Exclusive brake override allows slow speed travel with the handle near vertical. This feature improves maneuverability in tight areas.
Battery
Removable side panels and top hinged cover allow easy access to battery, as well as battery change in three directions, either side or top lift out. Compartment rollers are fitted as an option.
Other Options
1. Audible travel alarm
2. Flashing lights
Safety considerations and dangers associated with audible travel alarms and flashing lights include:
• Multiple alarms and/or lights can cause confusion.
• Workers ignore the alarms and/or lights after day-in and day-out exposure.
• Operator may transfer the responsibility for “looking out” to the pedestrians.
• Annoys operators and pedestrians.
Dimensions and performance data given may vary due to manufacturing tolerances. Performance is based on an average size vehicle and is affected by weight, condition of truck, how it is equipped and the conditions of the operating area. Crown products and specifications are subject to change without notice.
Page 8
Because Crown is continually improving its products, specifications are subject to change without notice.
Crown, the Crown logo, the color beige, the Momentum symbol and The X10 Handle are trademarks of Crown Equipment Corporation.
Copyright 2004-2007 Crown Equipment Corporation SF14404 Rev. 5/07 Printed in U.S.A.
Crown Equipment Corporation
New Bremen, Ohio 45869 USA
Tel 419-629-2311 Fax 419-629-3796
crown.com
You can count on Crown to build lift trucks
designed for safe operation, but that’s
only part of the safety equation. Crown
encourages safe operating practices through
ongoing operator training, safety-focused
supervision, maintenance and a safe working
environment. Go to crown.com and view our
safety section to learn more.
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