Crown Equipment Turret Sideloader TS User Manual

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Specifications
Series TS
Turret Sideloader
Series
TS
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48"
9"
4"
9.5"
42"
45.8"
3.6" Top of Guide wheel to floor
2" Fork
3" 15"X 8"
2"
9.9" Battery to floor
11.6"
13"X 5.5"
17
16
16
18
19
21
20 23
25
14
12"
12
10
22
24
11
15
13
0.8"
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Series TS
Turret Sideloader
Page 3
Series TS
Specifications
1 Manufacturer Crown Equipment Corporation 2 Model 40TS 3 Load Capacity* 24" Load Center lb 4000 4 Power Electric 72-Volt (2 x 36 Volt) 5 Operator Type Sitdown Rider Turret Sideloader 6 Tire Type Load/Drive Poly/Poly 7 Wheels (x = driven) Load/Drive 2/2x
8 Truck Weight Less Battery lb 11,000 - 14,200 10 Lift Height Lift Height See Chart 11 Collapsed Height Overall See Chart 12 Extended Height Overall See Chart 13 Auxiliary Lift in 81 14 Load Wheel Overall Width (OAW) Available in 1" increments in 48 to 72 15 Operator Compartment Width With Any Carriage Width in 48 16 Carriage and Cab Width in 48 58 17 Clear Aisle - in 1" increments Carriage and Total Sideshift in 56 - 69 66 - 79 18 Sideshift Per Side Available in .5" increments in 4 to 10.5 19 Forks L x W x T in 30, 36, 37, 42, 45, 48, x 4 x 2 20 Load Handler Length Standard in 28.3
Available in 3" increments in From 30.3 to 54.3
21 Outside Fork Spread
For Load Handler from 28.3 to 54.3
in 15.3 to 29.3
For Load Handler from 36.3 to 54.3
in 15.3 to 43.3
For Load Handler from 48.3 to 54.3
in 15.3 to 53.8
22
Overall Length with 28.3" Load Handler
C Battery Compartment in 154 D Battery Compartment in 157.5
23 Headlength C Battery Compartment in 109.9
D Battery Compartment in 113.4
24 Wheelbase C Battery Compartment in 88.8
D Battery Compartment in 92.3
25 Width across Guide Roller Available in .25" increments in 1.25 - 8.75 greater than item 14 30 Speed Travel mph See Technical Information 31 Speed Lift Primary Mast Empty/Loaded fpm 80/64
Auxiliary Mast Empty/Loaded fpm 70/55
32 Speed Lower Primary Mast Empty/Loaded fpm 80/80
Auxiliary Mast Empty/Loaded fpm 40/70
33 Pivot Speed 180 degree rotation 7 seconds 34 Traverse Speed Inches per second 8 40 Battery (Two Required) C Compartment D Compartment
Max Battery Size in 15.88 x 38.38 x 31 high 18 x 38.69 x 31 high Min Weight/Max Amp lb/Ah 1770/930 2085/1085 Number of Plates/Total Kwh 13/64.4 15/75.2
50 Brakes Number Load/Drive 2/2
Load Wheel Brakes Dual Disc Drive Unit Brakes Dual Drum
General Info
Dimensions
Battery
*Contact factory. Capacity may be subject to derating. Derating is dependent upon a combination of: load center, load wheel spread, 180° traverse/sideshift, battery compartment size, lift height, travel speed and height of Auxiliary Mast.
Performance
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Series TS
Specifications
10 Lift Height in 219 231 243 255 267 279 291 303 315 327 339 351 363
Free Lift (TN)* in 84 84 84 84 84 84 84 84 84 84 84 84 84
Free Lift (TF)** in 83 89 95 101 107 113 119 125 131 137 143 149 155
11 Collapsed Height in 125 131 137 143 149 155 161 167 173 179 185 191 197
12 Extended Height in 261 273 285 297 309 321 333 345 357 369 381 393 405
Mast
10 Lift Height in 375 387 399 411 423 435 447 459 471 483 495 507
Free Lift (TN)* in 84 84 84 84 84 84 84 84 84 84 84 84
Free Lift (TF)** in 161 167 173 179 185 191 197 203 209 215 221 227
11 Collapsed Height in 203 209 215 221 227 233 239 245 251 257 263 269
12 Extended Height in 417 429 441 453 465 477 489 501 513 525 537 549
Mast
* Auxiliary lift only.
** Including auxiliary lift.
Note: Battery removal from left side.
Standard Equipment
1. 72-volt fused electrical system.
2. SCR controlled lift and drive motors.
3. Electric power steering.
4. Microprocessor controlled.
5. 350-amp battery connector.
6. Emergency power disconnect.
7. Color-coded wiring.
8. Chain slack sensors.
9. Hour meters independently recording key on, traction, lift, steer and accessories.
10. Start-up time and run time diagnostics.
11. Diagnostic history with optional service terminal.
12. Battery discharge indicator with lift interrupt.
13. Maximum travel speed programmed to meet the application’s specs.
14. Gradual reduction in maxi­mum travel speed as primary lift is increased.
15. Swivel seat with height adjustment.
16. Hinged cab door.
17. Key switch.
18. Horn.
19. Two-speed fan.
20. Cab light.
21. Work lights.
22. Rear view mirror.
23. Flashing light.
24. Storage pockets.
25. Infinite hydraulic control of raise/lower, traverse and pivot.
26. Manual lowering valve located in power unit.
27. Solid four-point suspension.
28. Rigid tubular mast.
29. Third mast chain.
30. 2-3/4" diameter battery rollers.
31. Dual drive units.
32. Four-wheel braking automat­ically switched to two-wheel at slower speeds.
Optional Equipment
1. Wire guidance.
2. Rail guidance.
3. End of aisle control system.
4. Extended load handler lengths and carriage widths.
5. Extended Auxiliary Lifting heights.
6. Programmable fork height limits with overrides.
7. Non-marking tires.
8. Power source and mounting brackets for CRT.
9. Fire extinguisher.
10. Cold conditioning.
11. Additional work lights.
12. Service Terminal.
Series TS
Technical Information
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Series TS
Technical Information
Travel Speeds
Maximum travel speed on guid­ance is: 6 mph (528 fpm) to 156" fork elevation. Gradual speed reduction to 1 mph at 372", 1 mph above 372" fork elevation.
Travel speed is limited to 1 mph under any of the following conditions:
1. Forks are elevated above 12" on the auxiliary mast.
2. Forks are not at full pivot.
3. Load handler traverse­sideshift are not at clear-aisle travel position.
Travel speed is disabled under any of the following conditions:
1. Forks are not at full pivot and above 240".
2. Not on guidance and above 240".
3. Not on guidance, forks not at clear-aisle travel position above 93" and steering turned greater than 10°.
4. The TN travel speed is dis­abled, whenever out of guided aisle and primary lift is raised, unless otherwise specified.
Travel speeds not on guidance are less than those on guidance at elevated fork heights.
Wheels and Tires
Large, high-load capacity poly­urethane press-on tires. Load wheels - 15" diameter x 8" wide. Drive Wheels - 13" diameter x
5.5" wide. Guide Wheels - 6" dia-
meter x 2" wide molded-on hub, non-press-on.
Suspension
Four-point solid suspension with long wheel base and wide spread of load and drive wheels improve truck capacity, reduce effect of uneven floors, and improve floor load distribution.
Forks--Fork Carriage--Turret Carriage
Forks are incrementally adjustable. Fork carriage pivots through 180º permitting pickup and deposit from either side or front. Cylinders are equipped with hydraulic cush­ion stops to automatically reduce speed at end of pivot. Cross-over relief valves reduce excess pres­sure should forks be force-pivoted. Pivot lock engages at full-rotated position to prevent drift.
lights, palm switch light, open cab door warning light, master service­required light, service calibration light, wire guidance field strength light (optional), wire guidance switch and status lights (optional), parking brake switch with status light, fork height limit override button with light, and discharge indicator with low voltage lift inter­rupt to reduce truck and battery maintenance.
Controls permitting emergency fork movement are located below the hinged arm rest pad. Horn button, primary power emergency disconnect and power key are provided. All controls are located convenient to the operator.
Storage pockets for work sheets are provided. A two speed fan, cab light and work lights front and back, are located in the overhead consoles.
Primary Mast
Elevated load sway due to mast twisting, plus forward and side bowing are minimized through the use of closed cross-section mast construction. Rolled “I” beams continuously welded to a flat and a formed plate create a full length, deep cross-section mast capable of resisting front and side loading equally well. Lift cylinders, hoses, cables and chains within the mast are readily accessible for service. Built-in sensors detect slack chain and shut down primary lower, auxiliary lower, pivot and traverse functions.
Drive Units-Steering
Steerable dual drive units with fixed mounted traction motors minimize wear and maintenance on electrical cables. Full electrical power steering uses servomotors for turning the drive wheels. Drive wheels are automatically centered on trucks equipped with aisle­guide rollers.
Brakes
Two force levels of mechanical braking provide smooth stopping. This is achieved by the truck automatically switching from four wheel to two wheel braking at slower travel speeds. Braking can also be accomplished by propor­tional plugging which permits the operator to control rate of decel­eration when a greater stopping distance is acceptable.
Electrical
Heavy duty 72 volt electrical power system reduces current requirements for improved effi­ciency. SCR controlled lift and
Auxiliary Mast
Turret carriage with forks can be elevated on the auxiliary mast to permit stacking close to the ceil­ing. Operator can view the load from the underside at full auxiliary lift to aid load placement. Lift cylinder, hydraulic hoses and electrical cables are protected within the profile of the structure, or behind removable covers. Ver­tical side alignment of the mast is maintained by gear racks and pinions. Lowering of auxiliary and primary lift system will stop if chains become slack.
Traverse and Sideshift
Traverse movement of the auxil­iary mast and side movement of the sideshift carriage are auto­matically sequenced, requiring only one operator control. Full sideshift travel with built-in limits is brought to a smooth stop by hydraulic cushions. Withdrawal of forks from the side-extended po­sition automatically stops at the travel position.
Operator Cab and Controls
Adjustable operator’s seat pivots 35° from a full side position toward a forward position to provide visi­bility to the front, rear or either side.
Lever controls permit all load handling functions to be infinitely controlled. Left hand control is used for primary and auxiliary raise and lower. Right hand pivot and traverse controls can be simultaneously operated for pivoting the load in a minimum amount of space. Movement of the sideshift carriage is automati­cally sequenced to the traverse control. Integrated palm-pressure buttons in the control knobs require the operator to keep his hands within the compartment during any load handling function. Programmable fork height limits are available for raise and lower. Both lower and one raise limit can be overridden by the operator.
Steer wheel position indicator is located next to the steering arm. Forward and reverse travel is con­trolled by a directional selector and accelerator pedal. The truck can be stopped by activation of foot-operated brake, proportional plugging, parking brake, emer­gency disconnect or power key.
A control and feed back display include indicator lights for forward and reverse travel direction, load handler clear aisle travel position
drive motors. Each controller provides current limiting motor protection in addition to the fuses. Two on-board micro-computers are integrated into the truck to provide maximum load handling through-put and smooth truck performance. Serial data link communications between the elevated cab and the lower power unit minimizes the number of electrical conductors through the mast. Long life solid state en­coders and LVDT are used in place of potentiometers. Travel speed is sensed and regulated to precise rate. Height sensor pro­vides input for a programmed gradual reduction in maximum allowable travel speed as the pri­mary lift is elevated. Maximum lift and lower speeds are reduced near full lift and lower to provide a soft stop. On-board software in­cludes truck calibration, system diagnostics and trouble isolation capabilities accessible by an optional plug-in terminal.
Hydraulics
Maximum lowering speed is limit­ed by pressure-compensating flow controls and velocity fuses. Integrated hydraulic cylinder cushions bottom stop when low­ering. All lift cylinder rams are plated. Primary mast emergency lowering valve and load handler emergency power switch are located in the power unit.
Other Options
1. Audible Travel Alarm.
2. Contact factory for additional options.
Safety considerations and dangers associated with audible travel alarms include:
• Multiple alarms can cause confusion.
• Workers ignore the alarms after day-in and day-out exposure.
• Operator may transfer the responsibility for “looking out” to the pedestrians.
• Annoys operators and pedestrians.
Dimensions and performance data given may vary due to manu­facturing tolerances. Performance is based on an average size vehicle and is affected by weight, condi­tion of truck, how it is equipped and the conditions of the operating area. Crown products and speci­fications are subject to change without notice.
Page 6
SF12182 Rev. 4/03
The Momentum symbols are a trademark of Crown Equipment Corporation.
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Crown Equipment Corporation
New Bremen, Ohio 45869 USA
Tel 419-629-2311 Fax 419-629-3796
crown.com
Because Crown is continually improving its products, specifications are subject to change without notice.
Copyright 1994 Crown Equipment Corporation Printed in U.S.A.
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