Crown Equipment SX 3000, ST 3000 User Manual

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Specifications
ST 3000 Series SX 3000 Series
Stackers
ST/SX 3000
Series
Page 2
4"
12.8%
1.57"
7
7.5"
42.4%
2.36"
2"
17 34333034 30
23
17.2
"
BRAKE
DRIVE
BRAKE
OVERRIDE
BRAKE
36
"
C
ST 3000 Series
Stackers
Page 3
1 Manufacturer Crown Equipment Corporation 2 Model ST 3000N-20 ST 3000-20 ST 3000-20 ST 3000-20
Mast Type in (mm) TL-128 (3236) TL-128 (3236) TT-154 (3912) TT-168 (4267) 3 Power Electric 4 Operator Type Walkie 5 Load Capacity Max lb (kg) 2000 (907) 6 Load Center in (mm) 24 (600) 7 Wheelbase in (mm) 49 (1255) 8 Weight Less Battery lb (kg) 1775 (805) 1828 (829) 2004 (909) 2004 (909)
13 Wheel Size Front (d x w) Vulkollan in (mm) 10 x 3.35 (254 x 85)
Rubber in (mm) 10 x 4 (254 x 100)
14 Wheel Size Rear (d x w) Vulkollan in (mm) 4 x 2 (102 x 50)
Steel in (mm) 4 x 2 (102 x 50)
15 Additional Wheels
Caster Wheel (d x w)
Poly in (mm) 3.54 x 2 (90 x 50)
16 Wheels Number (x=driven) Front/Rear 1x / 2 17 Track Width Rear in (mm) Inside Straddle + 3 (76) 18 Lift Height in (mm) 127.4 (3236) 127.4 (3236) 154 (3912) 168 (4267)
18a Capacity at Lift Height 24" Load Center lb (kg) 2000 (907) 2000 (907) 2000 (907) 2000 (907)
26" Load Center lb (kg) 1850 (840) 1850 (840) 1850 (840) 1850 (840) 28" Load Center lb (kg) 1720 (780) 1720 (780) 1720 (780) 1720 (780) 30" Load Center lb (kg) 1600 (725) 1600 (725) 1600 (725) 1600 (725)
19 Free Lift w/o Load Backrest in (mm) 6 (152) 6 (152) 56 (1422) 56 (1422) 20 Collapsed Height in (mm) 83 (2108) 83 (2108) 73 (1858) 73 (1858) 21 Extended Height w/o Load Backrest in (mm) Lift Height + 17.2 (436)
w/Load Backrest in (mm) Lift Height + 36 (914)
22 Load Backrest Width Load Backrest Height
in (mm) 36 (914) / 42 (1067) / 48 (1219)
36" (914) High
23
Tiller Arm Ht in Drive Position
Min/Max in (mm) 31.1 (790) / 47.5 (1206)
24 Outrigger Height in (mm) 4 (100) 25 Lowered Fork Height in (mm) 2 (51) 27 Power Unit Height in (mm) 32.28 (820) 28 Fork Lengths in (mm) 36 (914) / 42 (1067) / 48 (1219) 29 Fork Dimensions Thickness x Width in (mm) 1.5 x 3 (38 x 76) 30 Width Across Forks Adjustable Min/Max in (mm) 6.57 - 24.8 (167 - 630) 31 Headlength in (mm) 32.24 (819) 32.24 (819) 32.95 (837) 32.95 (837) 32 Overall Length Headlength + Fork Length 33 Inside Straddle in (mm)
29.3-36 (744-914) 38-50 (965-1270) 38-50 (965-1270) 38-50 (965-1270)
34 Overall Width Front in (mm) 28.03 (712)
Rear in (mm) Inside Straddle + 6 (152)
35 Fork Carriage Width in (mm) 26.57 (675) 36 Ground Clearance w/Load below Mast in (mm) 1.57 (40) 37 Center Wheelbase in (mm) 1.57 (40) 38 Turning Radius in (mm) 56.73 (1446) 39 Length w/Outriggers in (mm) 60.28 (1536) 40 Travel Speed
w/wo Load
mph (km/h) 3.11 / 3.42 (5.0 / 5.5)
41 Lift Speed
w/wo Load
fpm (m/s) 25.59 / 39.37 (.13 / .20)
42 Lowering Speed 1
w/wo Load
fpm (m/s) 49.21 / 49.21 (.25 / .25)
Lowering Speed 2
w/wo Load
fpm (m/s) 19.69 / 11.81 (.10 / .06)
43 Gradeability
w/wo Load, 60 min Rating
% 2.4 / 4.5
w/wo Load, 30 min Rating
% 4.9 / 9.1
44 Max Gradeability
w/wo Load, 5 min Rating
% 8.4 / 15.7
45 Service Brake Electric 46 Maximum Battery Box L x W x H in (mm) 7.28 x 25.55 x 24.13 (185 x 649 x 613) (w/No Clearance) 47 Battery Voltage (Nominal 4x Automotive Starter V/Ah 24 / 87
Capacity 6 Hour Rating) 2x 12v MF V/Ah 24 / 95
4x Semi-industrial V/Ah 24 / 156 4x 6v MF V/Ah 24 / 195
48 Type of Controller Drive Transistor 49 Battery Weight 4x Automotive Starter lb (kg) 128 (58)
2x 12v MF lb (kg) 132 (60) 4x Semi-industrial lb (kg) 220 (100) 4x 6v MF lb (kg) 267 (121)
ST 3000 Series
Specifications
General Information
Tires
Dimensions
Performance
Battery
English conversions are approximations. Metric conversions should be done to find true values.
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21
18
20
19
42.4%
2.36"
1.57"
31
7
32
7.5"
4"
11. 9%
28
47.3
"
30 17 3433
34
2"
20
"
30
23
BRAKE
DRIVE
BRAKE
OVERRIDE
BRAKE
35
C
SX 3000 Series
Stackers
Page 5
1 Manufacturer Crown Equipment Corporation 2 Model SX 3000-30 SX 3000-30 SX 3000-30
Mast Type in (mm) TL-128 (3236) TT-154 (3912) TT-168 (4267) 3 Power Electric 4 Operator Type Walkie 5 Load Capacity Max lb (kg) 3000 (1361) 6 Load Center in (mm) 24 (600) 7 Wheelbase in (mm) 53.6 (1362) 8 Weight Less Battery Auxiliary lb (kg) 2247 (1019) 2423 (1099) 2423 (1099)
No Auxiliary lb (kg) 2143 (972) 2319 (1052) 2319 (1052)
13 Wheel Size Front (d x w) Vulkollan in (mm) 10 x 3.35 (254 x 85)
Rubber in (mm) 10 x 4 (254 x 100)
14 Wheel Size Rear (d x w) Vulkollan in (mm) 4 x 3 (102 x 73) 15 Additional Wheels
Caster Wheel (d x w)
Poly in (mm) 3.54 x 2 (90 x 50)
16 Wheels Number (x=driven) Front/Rear 1x / 2 17 Track Width Rear in (mm) Inside Straddle + 4 (102) 18 Lift Height in (mm) 127.4 (3236) 154 (3912) 168 (4267)
18a Capacity at Lift Height** 24" Load Center lb (kg) 3000 (1361) 3000 (1361) 2500 (1134)
26" Load Center lb (kg) 2700 (1225) 2700 (1225) 2200 (998) 28" Load Center lb (kg) 2500 (1134) 2500 (1134) 2000 (907) 30" Load Center lb (kg) 2250 (1020) 2250 (1020) 1750 (795)
19 Free Lift w/o Load Backrest in (mm) 6 (152) 53 (1347) 53 (1347) 20 Collapsed Height in (mm) 83 (2108) 73 (1858) 73 (1858) 21 Extended Height w/o Load Backrest in (mm) Lift Height + 20 (510)
w/Load Backrest in (mm) Lift Height + 47.3 (1202)
22 Load Backrest Size in (mm) 47.3 (1202) H x 32.7 (832) W 23
Tiller Arm Ht in Drive Position
Min/Max in (mm) 31.1 (790) / 47.5 (1206)
24 Outrigger Height in (mm) 4 (100) 25 Lowered Fork Height in (mm) 2 (50) 27 Power Unit Height in (mm) 32.28 (820) 28 Fork Lengths in (mm) 36 (914) / 42 (1067) / 48 (1219) 29 Fork Dimensions Thickness x Width in (mm) 1.5 x 4 (38 x 102) 30 Width Across Forks Adjustable Min/Max in (mm) 10 - 30.93 (253.6 - 785.6) 31 Headlength* in (mm) 34.02* (869*) 34.72* (887*) 34.72* (887*) 32 Overall Length Headlength + Fork Length 33 Inside Straddle in (mm) 38-50 (965-1270) 34 Overall Width Front in (mm) 28.03 (712)
Rear in (mm) Inside Straddle + 8 (204)
35 Fork Carriage Width in (mm) 31.89 (810) 36 Ground Clearance w/Load below Mast in (mm) 1.57 (40) 37 Center Wheelbase in (mm) 1.57 (40) 38 Turning Radius in (mm) 61.14 (1553) 39 Length with Outriggers in (mm) 65 (1651) 40 Travel Speed
w/wo Load
mph (km/h) 3.42 / 3.73 (5.5 / 6.0)
41 Lift Speed
w/wo Load
fpm (m/s) 31.50 / 49.21 (.16 / .25)
42 Lowering Speed 1
w/wo Load
fpm (m/s) 51.18 / 41.34 (.26 / .21)
Lowering Speed 2
w/wo Load
fpm (m/s) 11.81 / 5.91 (.06 / .03)
43 Gradeability
w/wo Load, 60 min Rating
% 2.6 / 5.2
w/wo Load, 30 min Rating
% 4.4 / 8.7
44 Max Gradeability
w/wo Load, 5 min Rating
% 9.5 / 19.4
45 Service Brake Electric 46 Maximum Battery Box L x W x H in (mm) 9.1 x 26.4 x 23.62 (230 x 670 x 600) (w/No Clearance) 47 Battery Voltage (Nominal 4x 6v MF V/Ah 24 / 195
Capacity 6 Hour Rating) 300 Industrial V/Ah 24 / 300
48 Type of Controller Drive Transistor 49 Battery Weight 4x 6v MF lb (kg) 267 (121)
300 amp hour Industrial
lb (kg) 360-710 (163-322)
SX 3000 Series
Specifications
* Add 2.24" (57 mm) for Sideshift Option. **Deduct 300 lb for Sideshift Option. English conversions are approximations. Metric conversions should be done to find true values.
General Information
Tires
Dimensions
Performance
Battery
Page 6
ST/SX 3000 Series
Technical Information
Standard Equipment
1. 24 volt fused electrical system
2. MOSFET transistorized traction control system
3. Separately excited drive motor (SEM)
4. Wet-cell starter battery pack, four 6-volt batteries at 87 amp hour (ST)
5. Maintenance-free battery pack, four 6-volt batteries at 195 amp hour (SX)
6. 30 amp fully automatic charger
7. Electric brake
8. Brake override
9. Anti-roll down
10. Regenerative motor braking
11. Heavy-duty drive unit
12. Drive unit enclosed in high ductile strength steel frame
13. Stamped steel power unit cover
14. Safety reversing button
15. 175 amp connector with disconnect handle
16. Color-coded wiring
17. High speed cut-out at lift height
18. Two pre-programmed performance levels
19. 10" x 3.35" wide Vulkollan drive tire
20. Vulkollan load wheels 4" x 2" wide (ST) 4" x 3" wide (SX)
21. Adjustable outriggers
22. Battery compartment storage tray
23. Plexiglas mast guard
24. One-speed lift, two-speed lower – soft start hydraulics (SX only)
25. Horn
26. Key switch
27. Discharge indicator with hour meter and lift lockout
28. Hydraulic thermal protection switch (SX only)
Optional Equipment
1. Rubber drive tire
2. Non-marking rubber drive tire
3. Diamond siped rubber drive tire
4. Spring loaded poly casters
5. Handset analyzer for calibration or fault analyzing
6. 36" high load backrest (ST), 48" high load backrest (SX)
7. Maintenance-free, semi­industrial or starter battery package (ST)
9. Freezer/corrosion conditioning (SX only)
10. Keyless on/off toggle switch in lieu of key switch
11. Steel load wheels (ST only)
12. Wire mesh mast guard
13. Sideshift (SX only)
14. Soft start hydraulic control (ST only)
15. Work Assist™ Accessories:
• Clip pad and hook
• Operator fan
• Storage pocket
• Remote raise/lower
control
16. Work Assist Options:
• Load backrest tray
• Work platform
Platform options:
- Work lights
- Operator fan
- Clip pad and hook
- Adjustable load tray
- Remote raise/lower control
- Casters
• Snap-on platform (ST only)
Battery and Charger
ST 3000-20
Battery package options are as follows:
• Maintenance-free battery pack, two 12-volt batteries at 95 amp hour four 6-volt batteries at 195 amp hour
• Semi-industrial deep cycle battery pack, four 6-volt batteries at 156 amp hour
• Wet-cell starter battery pack, four 6-volt batteries at 87 amp hour
Flooded battery packs have a slide-out feature to check water level of bottom batteries.
SX 3000-20
Battery options are as follows:
• Maintenance-free battery pack, four 6-volt batteries at 195 amp hour
• Industrial battery - The 9.1" battery compartment will accept an industrial storage battery up to 300 amp hour capacity.
A built-in 30-amp charger is standard with all battery packs. This premium fan-cooled, solid­state charger is durable and efficient. It has an advanced memory feature to allow for opportunity charging. The charger can be set for either maintenance free, wet cell or industrial batteries. An extension cord is included with any truck equipped with the built-in battery charger.
Add 6" to all aisle dimensions for maximum maneuverability.
Add 6" to all aisle dimensions for maximum maneuverability. Add 2" if sideshift option is used.
ST/SX 3000 Series
Aisle Planning Guide
ST 3000 – Right Angle and Intersecting Aisle
Pallet Length
Pallet 30 36 40 42 48 Width
ABABAB ABAB
36
in 57.6 62.9 57.6 62.9 57.6 62.9 57.6 62.9 57.6 68.4 mm 1463 1599 1463 1599 1463 1599 1463 1599 1463 1738
40
in 60.9 64.0 60.9 64.0 60.9 64.0 60.9 64.0 60.9 68.6 mm 1546 1625 1546 1625 1546 1625 1546 1625 1546 1625
42
in 62.5 64.5 62.5 64.5 62.5 64.5 62.5 64.5 62.5 68.7 mm 1588 1638 1588 1638 1588 1638 1588 1638 1588 1746
48
in 67.5 69.0 67.5 69.0 67.5 69.0 67.5 69.0 67.5 72.0 mm 1715 1752 1715 1752 1715 1752 1715 1752 1715 1829
SX 3000 – Right Angle and Intersecting Aisle
Pallet Length
Pallet 30 36 40 42 48
Width
ABABAB ABAB
36
in 61.2 67.1 61.2 67.1 61.2 67.1 61.2 67.1 61.2 67.8 mm 1554 1704 1554 1704 1554 1704 1554 1704 1554 1722
40
in 64.5 68.1 64.5 68.1 64.5 68.1 64.5 68.1 64.5 68.1 mm 1638 1730 1638 1730 1638 1730 1638 1730 1638 1730
42
in 66.1 68.6 66.1 68.6 66.1 68.6 66.1 68.6 66.1 68.6 mm 1680 1743 1680 1743 1680 1743 1680 1743 1680 1743
48
in 71.1 72.9 71.1 72.9 71.1 72.9 71.1 72.9 71.1 72.9 mm 1807 1851 1807 1851 1807 1851 1807 1851 1807 1851
B
Right Angle Aisles
Pallet Width
Pallet
Length
A
Equal Intersecting Aisles
Page 7
ST/SX 3000 Series
Technical Information
Operator Controls
The control hand grips are urethane covered for insulation from cold and vibration. Full function control handle includes travel direction, raise, lower and reversing switch.
The physical efforts to hold the handle at a comfortable height was minimized to reduce fatigue a distinct advantage. The operator is positioned to maximize the steer effort and maintain excellent visibility.
The rabbit/turtle switch incorporates two levels of programmable travel performance to match operator experience and application environment.
Exclusive brake override allows slow speed travel with the handle near vertical. This feature improves maneuverability in tight areas.
Performance
The ST/SX 3000 Series benefits from Crown’s design and engineering excellence.
The transistor control module works in conjunction with a new separately excited (SEM) drive motor to provide excellent accel­eration and top travel speed loaded or empty. Transistor control is programmable for specific tasks or operator skill levels.
Smooth travel and lift combine with excellent controls to reduce product damage and increase productivity.
Electrical System
A heavy-duty 24-volt fused electrical system provides good travel and lift speeds.
Separately excited motor control eliminates directional contactors reducing maintenance and downtime.
The transistor control is sealed from dirt, dust and moisture for trouble-free operation. Transistor control features include over­temperature protection, polarity protection, self-test and visible diagnostics.
Regenerative motor braking is activated under a downhill con­dition, during plugging or when the directional control is returned to neutral. “Regen” reduces heat build-up and extends motor brush life.
An anti-roll down feature will apply the brakes if the truck rolls without a travel command.
175-amp battery connector with standard disconnect handle.
Hydraulic System
Heavy-duty hydraulic motor (ST–2.2 kw, SX–3.0 kw) with integral pump and reservoir for maximum efficiency and durability.
Single-speed lift and two-speed lowering is available to the operator.
Cylinder rods are hard-plated chrome with polyurethane seals.
Relief valve tuned to capacity protects all components in the hydraulic system.
Drive Unit and Brakes
Heavy-duty gearbox with spur gears for low noise emission.
Drive unit is equipped with an electromagnetic disc brake that is spring applied and electrically released. Brake is activated by the control handle position. Brake rotor and disc are easily accessed for inspection and replacement. Regenerative motor braking assists brake effort and improves component life.
Drive unit mounts in truck frame with a permanently lubricated, twin-conical roller bearing that disperses load forces evenly, reducing maintenance and downtime.
Mast
High visibility two- and three­stage mast design features nested I-beams and canted rollers. Lift cylinders are posi­tioned in outer I-beam profile for best visibility through the mast and clear view onto fork tips during load handling. Mast cushioning between stages ensures smooth operation. Heavy-duty mast and chain rollers are sealed and lubricated for life. Mast design allows for easy access to carriage rollers.
Fork Carriage
ST 3000 Series feature 25" wide pin-type fork carriage. Forks are adjustable from 6.5" to 24.8". Standard fork lengths are 36", 42" and 48".
SX 3000 Series feature a stan­dard 32" wide ITA Class II fork carriage. Forks are adjustable from 10" to 31". Standard fork lengths are 36", 42" and 48".
Ser viceability
One-piece steel power unit cover is removed easily for access to all major components.
Brake rotor and disc inspection and replacement are easy.
Drive motor brush access is excellent.
Color-coded wiring speeds troubleshooting and the transis­tor control module uses visible LED flashes for fault communi­cation. Optional plug-in hand set analyzer for servicing and programming capability.
Control handle switch cap is easily removed to expose components.
Wheels and Tires
• Drive tire – Vulkollan 10" dia x 3.35" wide
• Load wheels – Vulkollan 4" dia x 2" wide (ST) 4" dia x 3" wide (SX)
• Optional poly casters are
3.5" dia x 2" wide
Other Options
1. Audible travel alarm
2. Flashing lights
Safety considerations and dangers associated with audible travel alarms and flashing lights include:
• Multiple alarms and/or lights can cause confusion.
• Workers ignore the alarms and/or lights after day-in and day-out exposure.
• Operator may transfer the responsibility for “looking out” to the pedestrians.
• Annoys operators and pedestrians.
Other Options Available
Contact your local Crown dealer.
Dimensions and performance data given may vary due to manufacturing tolerances. Performance is based on an average size vehicle and is affected by weight, condition of truck, how it is equipped and the conditions of the operating area. Crown products and specifica­tions are subject to change without notice.
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Crown Equipment Corporation
New Bremen, Ohio 45869 USA
Te l 419-629-2311 Fax 419-629-3796
crown.com
Because Crown is continually improving its products, specifications are subject to change without notice.
Crown, the Momentum symbol and Work Assist are trademarks of Crown Equipment Corporation.
Copyright 2004 Crown Equipment Corporation SF14388 5/04 Printed in U.S.A.
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