Crown Equipment SHR 5500 User Manual

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SHR 5500
Specifications
SHR 5500 Series
Heavy-Duty Walkie Reach Stacker
Series
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o 10" x 3"
80°
3°
3°
36"
4.13"
4"
8"
32"
16
4.13"
5.5"
4.13"
6.76" 5.73"
12
9
47"
17
23.2"
14
21
(1) o 10.5" x 4"
(2) o 4" x 2.88"
2"
(2) o 5" x 2.88"
3"
5"
13
11
3.5"
BRAKE
OVERRIDE
DRIVE
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SHR 5500 Series
Heavy-Duty Walkie Reach Stacker
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SHR 5500 Series
1 Manufacturer Crown Equipment Corporation 2 Model SHR 5520-25 SHR 5520-30 SHR 5540-35 3 Load Capacity lb See Chart See Chart See Chart 4 Load Center in 24 24 24 5 Power Electric 24 Volts 24 Volts 24 Volts 6 Operator Type Walkie Reach Stacker Reach Stacker Reach Stacker
General Information
7 Tire Type Load/Drive Poly/Vulkolan Poly/Vulkolan Poly/Vulkolan 8 Wheels (x=driven) Load/Drive 4/1x 4/1x 4/1x
9 Lifting Height in See Chart See Chart See Chart 13 Head Length* in 44 44 50.5 14 Wheelbase in 52.7 52.7 59.2 15 Turning Radius in 59.4 59.4 65.9 16 Inside Straddle in 34 - 50 inches in 2" increments
Dimensions
17 Forks Standard LxWxT in 36 x 4 x 1.5 36 x 4 x 1.5 36 x 4 x 1.75
Optional Lengths in 30, 39, 42, 45, 48, 54, 60
18 Travel Speeds Empty/Loaded mph 3.7 / 3.4 19 Lift Speeds Empty/Loaded fpm 48.4 / 29.5 20 Lowering Speeds Empty/Loaded fpm 50 / 50 21 Grade Clearance %998 22 Battery Min Weight/Max Amp 510 / 300 510 / 300 975 / 660
Performance
Max Battery Size WxLxH 6.62 x 34.37 x 24.8 6.62 x 34.37 x 24.8 13.12 x 31.10 x 24.8
Specifications
* Add 2.1" for Side Shift
Mast Type TL – Limited Free Lift TT – Triple Telescopic
9 Lifting Height in 127.5 150.5 156 192 3 Load Capacity SHR 5520-25 lb 2500 2500 2500 na
SHR 5520-30 lb 3000 3000 3000 na SHR 5540-35 lb 3500 3500 3500 2500
10 Free Lift with LBR in 6 6 28 42 11 Collapsed Height in 83.5 95.5 75 89 12 Extended Height with LBR in 175 198 204 240
Mast and Weight
23 Min ID Straddle Width in 34 34 34 42 24 Truck Weight SHR 5520-25 lb 3585 3690 4130 na
w/o Battery**
** Add 105 lb for Side Shift
SHR 5520-30 lb 4100 4205 4650 na SHR 5540-35 lb 4055 4160 4600 4735
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SHR 5500 Series
B
Right Angle Aisles
Pallet
Length
Pallet Width
A
Equal Intersecting Aisles
Aisle Planning Guide
Capacity
Model SHR 5520-25: 2500 lb at 24" load center
Model SHR 5520-30: 3000 lb at 24" load center
Model SHR 5540-35: 3500 lb at 24" load center
Maximum Battery Size
SHR 5520-25: 6.62" wide x 34.37" long x 24.8" high – up to 300 amp hours, 24 volts
SHR 5520-30: 6.62" wide x 34.37" long x 24.8" high – up to 300 amp hours, 24 volts
SHR 5540-35: 13.12" wide x 31.10" long x 24.8" high – up to 660 amp hours, 24 volts
Standard Equipment
1. 24-volt electrical system
2. Crown’s Access 1 2 3
®
Comprehensive System Control
3. Access 1 2 3 display
• Eight-character scrolling display, 5 button access
• Three selectable performance levels
• BDI with lift interrrupt
• Five hour meters
• Event codes
• Access 1 2 3 diagnostics with real time troubleshooting
• PIN code capability
4.
AC traction and steer motors
5. Performance enhancing features
• X10®Handle
• Brake override
• Electronic power steering
• Ramp hold and
speed control
• Power boost
• High-visibility mast
and carriage
• Low profile power unit
• Tool storage tray
6. Wire mesh guard - mast
7. Volkollan drive tire – 10" dia. x 3" wide
8. Polyurethane load wheels – 5" dia. x 2.88" wide
9. InfoPoint®System
10. Steel power unit covers
11. 47" tall load backrest
12. Emergency power disconnect
13. Key switch
14. Horn
15. SB175 gray battery connector
16. Reversing button
17. Electric park brake
18. Fork tip indicators
19. Battery compartment rollers
SHR 5520
Pallet 30 36 40 42 48 Width
36 in 62 78 62 81 62 85 62 89 62 97 40 in 64 78 64 82 64 87 64 90 64 97 42 in 65 78 65 81 65 88 65 90 66 97 48 in 68 80 68 83 68 87 68 91 69 99
SHR 5540
Pallet 30 36 40 42 48
Width
36 in 65 83 65 86 66 92 66 95 66 102 40 in 68 84 68 87 68 92 68 95 68 102 42 in 68 84 68 86 68 93 68 95 69 103 48 in 72 85 72 87 72 93 72 96 72 104
A = Equal Intersecting Aisles B = Right Angle Aisles
Add 2.5" if side shift option is used. Add 6" to 12" to all aisle dimensions for maximum maneuverability.
ABABAB AB AB
ABABAB AB AB
SHR 5500 Series
Optional Equipment
1. 30 amp on-board charger (6.62" battery box)
2. Keyless on-off switch
3. Work Assist™ Accessories:
• Clip pad
• Hook
• Clip pad and hook
• Pocket
• Fan
4. Sideshift with internal hosing
5. Optional fork lengths (30",
39", 42", 45", 48", 54", 60")
6. Freezer conditioning
(Continuous -30° C / -22° F)
7. Plexiglass safety shield
8. 10" dia. x 4" wide drive tire
• Soft poly
• Siped soft poly
9. Polyurethane load wheels
• 4" dia. x 2.88" wide
• 10.5" dia. x 4" wide
10. InfoLink® ready
11. SBE 160 battery connector
Pallet Length
Pallet Length
Technical Information
Operator Controls
Crown’s robust X10 handle places all control buttons in the optimum position for ease of operation with either hand and to minimize hand and wrist movements. An ergonomic forward/reverse thumb wheel allows for precise maneuvering. The control hand grips are urethane covered for insulation from cold and vibration with integrated horn buttons for easy activation. The handle contains a safety button which reverses the direction of the truck should the button touch the operator.
The physical efforts to hold the handle at a comfortable height was minimized to reduce fatigue.
A rabbit/turtle switch incorpo­rates two levels of programmable travel performance so operators can select the setting that matches their experience level or application requirements.
Exclusive brake override feature allows slow speed travel with the handle near vertical. This feature improves maneuverability in tight areas.
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SHR 5500 Series
Technical Information
Performance
The SHR 5500 Series incorpo­rates the latest generation AC drive system enhanced with Access 1 2 3 technology. Crown’s Access 1 2 3 technology continuously monitors truck systems and adjusts system parameters to deliver optimum performance and control. The Access Display provides a convenient interface for operators keeping them informed of any changes impacting truck perfor­mance and allowing them to choose from three performance profiles when enabled.
Programmable performance settings enable authorized personnel to tune the lift truck to different operator skill levels, or to meet specific application requirements. In addition, up to 25 PIN codes can be assigned to individual operators and matched to one of the pre-programmed performance profiles if desired.
Electronic power steering allows the operator to maneuver heavy loads in tight spaces throughout the day while minimizing fatigue. Smooth travel and lift perfor­mance combine with excellent controls provided by the X10 handle to increase productivity.
The SHR 5500 Series features ramp hold and speed control to improve operation on small inclines or ramps. The ramp hold feature uses the motor to prevent truck movement when the brake is released and no travel com­mand is present. The ramp speed control feature insures that actual travel speed matches requested travel speed. If the truck encoun­ters an obstacle, a power boost feature delivers up to 15 percent more power than normally avail­able for a full three seconds to overcome the obstruction.
Electrical System
A heavy-duty 24-volt fused electrical system utilizes microprocessor controls for maximum energy efficiency, reduced maintenance and infinite speed control capability.
Access control modules for travel, lift and steer are sealed from dirt, dust and moisture for trouble-free operation. All contactors have been eliminated except for the main line contactor. A 175 amp battery connector with disconnect handle is standard.
Hydraulic System
Heavy-duty hydraulic motor (4.8 kw) is transistor controlled and matched with a gear type pump selected for optimum lift performance and low noise. Single-speed lift with program­mable acceleration - deceleration and programmable two-speed lowering enables customization to match operator preference or application requirements.
Cylinder rods are hard-plated chrome with polyurethane seals. Relief valve tuned to capacity protects all components in the hydraulic system. Reservoir incorporates an in-tank 10 micron return filter for removing debris from oil.
Drive Unit / Brake
Heavy-duty gearbox with helical spur input gear for quiet operation.
Regenerative motor braking is activated under a downhill condition, during plugging or when the directional control is returned to neutral. An electro­magnetic brake, spring applied and electrically released, is mounted on top of the drive motor. The electro-magnetic brake serves as the parking brake and applies when the control handle position moves from the operating zone to brake zone during truck operation.
Power Steering
Electronic power steering is pro­vided by a heavy-duty AC motor that pivots the drive unit when steer tiller movement is detected.
Mast
High visibility two and three-stage mast design with angled cross bracing and lift cylinders located behind nested I-beams provides maximum visibility for load positioning and placement. Crown’s staging cushions coupled with lowering dampers ensure smooth operation.
Rolled steel outer mast channels and inner I-beams roll on canted, steel, anti-friction roller bearings for minimal current draw and long life. Mast and chain rollers are sealed and lubricated for life. Telescoping mast sections nest to reduce truck length. Heavier mast cross bracing design increases stiffness.
Reach Mechanism
An exclusive reach mechanism design provides unmatched visibility at all rack levels.
Serviceability / Durability
The Access display simplifies service for technicians by providing advanced diagnostics without the need for separate handsets. The display allows the technician to view event service codes and truck hours when event occurred, perform system calibrations or functional tests of components, and make neces­sary adjustments. Crown’s InfoPoint System compliments Access 1 2 3 diagnostics by providing a Quick Reference Guide, on-truck component maps and information nuggets to further simplify troubleshooting. All wiring is color coded.
Removable steel power unit doors are hinged for ease of opening providing excellent accessibility to the distribution panel and all other components. Steel covers provide added protection to critical internal components.
Removable steel battery covers and hinged cover allow easy access to the battery. Battery removal can be accomplished from either side. Battery compart­ment rollers are standard.
The X10 handle incorporates a vacuum die cast process using high-grade aluminum and benefits from structural webbing for maxi­mum strength and durability.
Other Options
1. Amber strobe light
2. Travel alarm: reverse, forward or both
Safety considerations and dangers associated with audible travel alarms and strobe lights include:
• Multiple alarms and/or lights
can cause confusion.
• Workers ignore the alarms
and/or lights after day-in and day-out exposure.
• Operator may transfer the
responsibility for “looking out” to the pedestrians.
• Annoys operators and
pedestrians.
Dimensions and performance data given may vary due to manufacturing tolerances. Performance is based on an average size vehicle and is affected by weight, condition of truck, how it is equipped and the conditions of the operating area. Crown products and specifica­tions are subject to change without notice.
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Crown Equipment Corporation
New Bremen, Ohio 45869 USA
Tel 419-629-2311 Fax 419-629-3796
crown.com
You can count on Crown to build lift trucks designed for safe operation, but that’s only part of the safety equation. Crown encourages safe operating practices through ongoing operator training, safety-focused supervision, maintenance and a safe working environment. Go to crown.com and view our
safety section to learn more.
Because Crown is continually improving its products, specifications are subject to change without notice.
Crown, the Crown logo, the color beige, the Momentum symbol, Access 1 2 3, InfoPoint, InfoLink and X10 Handle are trademarks of Crown Equipment Corporation.
Copyright 2008 Crown Equipment Corporation SF14906 1/08 Printed in U.S.A.
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