Crown Equipment MDX50 User Manual

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MDX
SPECIFICATIONS
Pneumatic Tire Lift Trucks
LPG, GAS and DIESEL 15,400 – 18,000 LB CAPACITIES
50
Page 2
19
12
24
20
11
17
22
20
14
13
15
37.4"
MDX50 PNEUMATIC TIRE LIFT TRUCKS
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MDX50 PNEUMATIC TIRE LIFT TRUCK SPECIFICATIONS
GENERAL D70-8 G70-8 D80-8
1 Power Type 2 Operation Type 3
Rated Capacity* (Capacity 600 mm 24 inch Load center)
lbs. (kg)
4 Load Distance (From Center of Front Axle) in. (mm) 5 Wheelbase in. (mm)
WEIGHT
6 Service Weight lbs. (kg)
Loaded Front lbs. (kg)
7
Axle Loading
Unloaded Front lbs. (kg)
Rear lbs. (kg)
Rear lbs. (kg)
TIRE
8 Tire Type 9
Tire Size Front
Rear
10 Number of Wheel - Front/Rear (x=driven)
Tread,
11
(center of tires)
Front in. (mm) Rear in. (mm)
DIMENSIONS
12 Tilting Angle (Forward/Backward) degree 13 Mast Height, Lowered with Std. Mast in. (mm) 14 Std. Free Lift with Std. Mast from Ground in. (mm) 15 Max. Fork Height** in. (mm) 16 Mast Height, Extended with Std. Mast in. (mm) 17 Height, Overhead Guard in. (mm) 18 Length, to fork face in. (mm) 19 Width, at tire in. (mm) 20
Forks (Thickness x Width x Length) in. (mm)
21 Width, Fork Carriage (Max./Min.) in. (mm) 22
Ground Clearance
Under the Mast in. (mm) at the center of wheelbase in. (mm)
23 Right Angle Stacking Aisle † in. (mm) 24 Turning Radius in. (mm)
PERFORMANCE
25
Travel Speed (FWD)
Loaded, 1st/2nd mph (km/h) Unloaded, 1st/2nd mph (km/h)
26 Lifting Speed (Loaded/Unloaded) fpm (mm/s) 27 Lowering Speed (Loaded/Unloaded) fpm (mm/s) 28 Max. Drawbar Pull (Loaded 1.5km/h, 3min rating) lbs. (kN) 29 Max. Gradeability (Loaded 1.5km/h, 3min rating) % 30 Service Brake 31 Parking Brake 32 Steering
DRIVE
33 Make/Model 34 Rated Output/Speed, SAE gross HP (kW) @rpm 35 Max.Torque/Speed, SAE gross lb. - ft. (N-m) @ min-1 36 Number of Cylinder/Displacement cu.in (cm3)
OTHER
37 Fuel Tank Capacity US gal (Ltr) 38 Relief Pressure for Attachment psi (bar) 39 Hydraulic Tank Capacity US gal (Ltr) 40 Clutch 41 Transmission 42 Battery (Voltage/Capacity at 5-hour rating) V/Ah
Diesel Gasoline Diesel
Sit-Down Sit-Down Sit-Down
15,400 (7000) 15,400 (7000) 18,000 (8000)
23.0 (585) 23.0 (585) 26.6 (675)
90.5 (2300) 90.5 (2300) 98.4 (2500)
20,380 (9245) 19,950 (9050) 24,240 (10995)
31,590 (14330) 31,490 (14289) 37,520 (17020)
4,220 (1915) 3,890 (1765) 4,350 (1975)
8,210 (3725) 8,110 (3680) 10,680 (4845)
11,510 (5220) 11,840 (5370) 13,560 (6150)
Pneumatic Pneumatic Pneumatic
8.25-15-14PR (I) 8.25-15-14PR (I) 9.00-20-12PR (I)
8.25-15-14PR (I) 8.25-15-14PR (I) 9.00-20-12PR (I)
4x/2 4x/2 4x/2
57.1 (1450) 57.1 (1450) 60.6 (1540)
64.6 (1640) 64.6 (1640) 66.9 (1700)
6/12 6/12 6/12
101.8 (2585) 101.8 (2585) 106.7(2710)
8.7 (220) 8.7 (220) 8.7 (220)
118 (3000) 118 (3000) 118 (3000)
171.2 (4350) 171.2 (4350) 171.2 (4350)
96.1 (2440) 96.1 (2440) 102.7 (2610)
140.3 (3565) 140.3 (3565) 152.5 (3875)
77.2 (1960) 77.2 (1960) 83.5 (2120)
2.5 x 5.9 x 48.0
(65 x 150 x 1220)
66.9/11.8 (1700/300) 66.9/11.8 (1700/300) 70.9/13.4 (1800/340)
8.8 (225) 8.8 (225) 9.8 (250)
11.2 (285) 11.2 (285) 13.2 (335)
210.8 (5355) 210.8 (5355) 224.2 (5695)
131.9 (3350) 131.9 (3350) 141.7 (3600)
6.8 (11.0)/18.6 (30.0) 6.8 (11.0)/17.4 (28.0) 7.5 (12.0)/19.3 (31.0)
7.5 (12.0)/19.9 (32.0) 7.5 (12.0)/19.9 (32.0) 7.8 (12.5)/20.5 (33.0)
89/98 (450/500) 72/77 (365/390) 90/98 (455/500)
108/98 (550/500) 108/108 (550/550) 98/89 (500/450)
10,350 (46.1) 9,470 (42.1) 12,950 (57.6)
29.8 24.2 32.7
Hydraulic, Powered Hydraulic, Powered Hydraulic, Powered
Mechanical Mechanical Mechanical
Power Steering Power Steering Power Steering
KOMATSU S6D102E NISSAN TB45E KOMATSU SA6D102E
103 (77)@2250 95 (70)@2400 129 (96)@2250
289 (392)@1000 203 (276)@1600 344 (466)@1600
6/359 (5880) 6/273 (4478) 6/359 (5880)
37 (140) 37 (140) 37 (140)
2,630 (181) 2,630 (181) 2,630 (181)
18 (70) 18 (70) 18 (70)
Torque Converter Torque Converter Torque Converter
TORQFLOW TORQFLOW TORQFLOW
24/52 12/48 24/52
2.5 x 5.9 x 48.0
(65 x 150 x 1220)
(65 x 170 x 1220)
2.5 x 6.7 x 48.0
NOTE: Most values shown in this publication are rounded. Therefore, direct conversion between metric and English or Imperial may be slightly different from those shown. The performance of machines is affected by the condition of the truck and how it is equipped, as well as the nature and condition of the operating area. If these specifi cations are critical or if your needs exceed the specifi cations shown here, discuss the proposed application with your authorized dealer. *Optional masts, attachments, longer load dimensions, and higher lifting heights may result in downrating of the capacity. Contact your authorized dealer. **Other mast heights available. See MAST DATA chart for other standard mast heights. Contact your authorized dealer. †Add load distance and clearance. Contact your authorized dealer.
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MDX50 TRUCK DATA AND FEATURES
Maximum
Fork
Height
in. (mm)
Overall Height
Lowered
in. (mm)
Extended
in. (mm)
*Load
Capacity
lbs. (kg)
Free Lift
in. (mm)
D70-8 / G70 -8 2-STAGE VIEW MAST**
118 (3000) 101.8 (2585) 171.3 (4350) 138 (3500) 111.6 (2835) 190.9 (4850) 157 (4000) 121.4 (3085) 210.6 (5350) 177 (4500) 135.2 (3435) 230.3 (5850)
15,400 (7000)
8.7 (220) 12° 197 (5000) 149.0 (3785) 250.0 (6350) 217 (5500) 162.8 (4135) 269.7 (6850) 14,770 (6700) 236 (6000) 172.6 (4385) 289.4 (7350) 14,330 (6500)
D70-8 / G70-8 2-STAGE FULL FREE VIEW MAST***
118 (3000) 101.8 (2585) 165.7 (4210) 130 (3300) 107.7 (3735) 177.6 (4510) 63.2 (1605) 138 (3500) 111.6 (2835) 185.4 (4710) 67.1 (1705)
14,550 (6600)
157 (4000) 121.5 (3085) 205.1 (5210) 77.0 (1955)
57.3 (1455)
D70-8 / G70-8 3-STAGE FULL FREE VIEW MAST***
157 (4000) 94.5 (2400) 201.0 (5105) 169 (4300) 98.4 (2500) 212.8 (5405) 59.3 (1505)
14,110 (6400) 177 (4500) 100.4 (2550) 220.5 (5600) 61.4 (1560) 197 (5000) 108.3 (2750) 240.2 (6100) 13,890 (6300) 69.3 (1760) 217 (5500) 116.1 (2950) 259.8 (6600) 13,450 (6100) 77.2 (1960) 236 (6000) 124.0 (3150) 279.5 (7100) 12,130 (5500) 85.0 (2160)
Note: Standard mast is shown in broad frame. *Load capacity at 24in. (600mm) load center. **50.4 in. (1280mm) height load backrest. ***Free lift and Overall height (Extended) shown are for truck without load backrest.
55.3 (1405)
Back
Tilt
Restriction
10°
D70-8/G70-8
CAPACITY( kg)
Note: Capacities shown are for trucks equipped with 2-stage view mast up through 197in. (5000mm) maxi­mum fork height, 66.9in. (1700mm) carriage, 48in. (1220mm) forks. Contact your distributor or dealer for capacity information with other equipment.
24 30 40 50 60 70
7,000
6,000
5,000
4,000
3,000
600
800
LOAD CENTER (in.)
1600 2000
1200
LOAD CENTER (mm)
15,000 14,000
12,000
10,000
9,000 8,000
CAPACITY (lb)
Maximum
Fork
Height
in. (mm)
Overall Height
Lowered
in. (mm)
Extended
in. (mm)
*Load
Capacity
lbs. (kg)
Free Lift in. (mm)
D80-8 2-STAGE VIEW MAST**
118 (3000) 106.7 (2710) 171.3 (4350)
138 (3500) 116.5 (2960) 190.9 (4850)
157 (4000) 126.4 (3210) 210.6 (5350)
177 (4500) 140.2 (3560) 230.3 (5850)
197 (5000) 153.9 (3910) 250.0 (6350)
217 (5500) 167.7 (4260) 269.7 (6850) 16,980 (7700)
236 (6000) 177.6 (4510) 289.4 (7350) 16,530 (7500)
17,640 (8000)
8.7 (220) 12°
D80-8 2-STAGE FULL FREE VIEW MAST***
118 (3000) 106.5 (2705) 164.6 (4180)
130 (3300) 112.4 (2855) 176.4 (4480) 69.1 (1755)
138 (3500) 116.3 (2955) 184.3 (4680) 73.0 (1855)
157 (4000) 126.2 (3205) 203.9 (5180) 82.9 (2105)
17,420 (7900)
63.1 (1605)
D80-8 3-STAGE FULL FREE VIEW MAST***
157 (4000) 102.6 (2605) 209.3 (5315)
169 (4300) 106.5 (2705) 221.1 (5615) 59.1 (1500)
177 (4500) 108.5 (2755) 228.9 (5815) 61.0 (1550)
197 (5000) 116.3 (2955) 248.6 (6315) 15,400 (7000) 68.9 (1750)
217 (5500) 124.2 (3155) 268.3 (6815) 14,330 (6500) 76.8 (1950)
236 (6000) 132.1(3355) 288.0 (7315) 13,010 (5900) 84.6 (2150)
Note: Standard mast is shown in broad frame. *Load capacity at 24in. (600mm) load center. **50.4 in. (1280mm) height load backrest. ***Free lift and Overall height (Extended) shown are for truck without load backrest.
15,870 (7200)
55.1 (1400)
Back
Tilt
Restriction
10°
D80-8
Note: Capacities shown are for trucks equipped with 2-stage view mast up through 197in. (5000mm) maxi­mum fork height, 66.9in. (1700mm) carriage, 48in. (1220mm) forks. Contact your distributor or dealer for capacity information with other equipment.
24 30 40 50 60 70
8,000
7,000
6,000
5,000
4,000
3,000
CAPACITY (kg)
600
800 1200 1600 2000
LOAD CENTER (in.)
18,000 16,000
14,000
12,000
10,000
LOAD CENTER (mm)
8,000
CAPACITY (lb)
Page 5
FEATURES AND EQUIPMENT
SPECIAL FEATURES
The NissanTB45E LPG/Gas and Komatsu S6D102E diesel industrial engines deliver exceptional power, emission control, and reliable operation for enhanced productivity and fuel effi ciency.
Full fl oating operator compartment (HSC) greatly reduces operator fatigue by isolating the compartment from engine and traveling vibrations.
Swing up engine cover, lift out fl oor plate and radiator cover provide quick access for daily checks and maintenance.
• Wide slip resistant steps and assist hand grip makes entry and exit easier.
• Dash display provides easy to read information to the operator and maintenance personnel.
STANDARD EQUIPMENT
• Dash Display – Fuel, Water Temperature, Torque Converter oil temperature and Hour Meter Gauges
• Drawbar Pin
• Electronic Ignition; Anti-Restart Ignition Switch
• Engine Oil Pressure and Charge Warning Lamps
• Fully Hydrostatic Power Steering
• Headlights – OHG Mounted
• High Air Intake in OHG
• Horn
• Deluxe full suspension vinyl seat and Operator Restraint System with Lap Belts
• Load Backrest
• Overhead Guard
• Sedimeter warning light (Diesel Units)
• Tilting Steering Column
• Torque Converter Oil Cooler
• Turn Signal, Back-up, Stop and Tail Lights
OPTIONAL EQUIPMENT
• Warning Devices – Audible
• Warning Devices – Visual
• Rear View Mirrors
• Additional Length Forks
• Attachments
• Auxiliary Hydraulic Valve
• Internal Hydraulic Hosing
Page 6
TECHNICAL DATA
ENGINE
TB45E 6 cylinder in-line, 4.5 liter with ECCS (Engine Concentrated Control System) engine to meet the next generation of low emission standards. This new low RPM high torque industrial engine offers a higher level of engineering excellence through exceptional emission controls, acceleration, performance, reliability, and serviceability.
• Three choices: gasoline with multi-port
fuel injection, or LPG with single-port
(throttle body) fuel injection, or a dual-
fuel operation easily switching between
fuels with the fl ip of a switch. All trucks are
equipped with a 3-way catalytic converter.
• All engines utilize an ECCS that
continuously monitors engine component
data from the accelerator pedal, throttle
position, mass-air-fl ow, water temperature,
fuel pressure, and heated oxygen
sensor, for increased sensitivity, reliable
cold starts, and smooth performance
throughout the operating range. An
electronic governor is used for rev-limit
protection.
• Temperature sensor prevents overheating
during high temperature operation by
automatically limiting engine speed until
the coolant temperature returns to within normal operating range, if the coolant
temperature exceeds a specifi c
temperature, the engine will shut down
automatically. When the engine exceeds
normal operating temperature a dash
displayed warning light is also illuminated.
• Aluminum-alloy head for effi cient cooling.
• Additionally, the low noise level provides
comfort to the operator while driving the
truck. S6D102E diesel 6 cylinder in-line,
5.9 liter 4 stroke cycle turbo-charged direct
injection timed engine that produces high
performance and excellent fuel economy.
The Komatsu S6D102E diesel engine
delivers the power and effi ciency to get
the job done quickly and cost-effectively
while meeting emission requirements.
• The starting system of quick glow spark (QGS) ensures a quicker and reliable start in all climate conditions.
FUEL SYSTEM
Gasoline, LPG, or dual-fuel system. Integral fuel (gasoline or diesel) tank.
• Liquid propane gasoline (LPG) fuel is available with (optional) 33 lb. or 43 lb. tank.
COOLING SYSTEM
Large capacity, highly effi cient aluminum radiator
• Easy access reservoir tank for checking or adding coolant.
• Plastic bladed cooling fan with unequal pitched blades for additional noise reduction and effi ciency.
ELECTRICAL SYSTEM
Standard operator conveniences that are optional on most, such as a complete light package, horn and hour meter, are standard on Hamech.
• 12-volt electrical system.
• Alternator with built in I.C. regulator.
• Key-lock, anti-restart ignition switch (Gas/LPG only).
• Dash displayed fuel level and water temperature gauges.
• Warning lights for engine oil pressure, battery charging, brake fl uid level, ECCS monitor and operation fault indicator.
• ECCS – SST (Service Support Tool) connector interface for rapid engine diagnostics.
• Electrically controlled forward-reverse lever operates at the touch of a fi nger.
HYDRAULIC SYSTEM
The hydraulic system features an integral reservoir, rebuildable direct drive gear pump, and fully fi ltered system.
• Large capacity reservoir and radiator cooling keeps the hydraulic fl uid at an effi cient operating temperature.
• Load sensing valve in the hydraulic circuit halts the fl ow of oil to the power steering system when steering wheel is idle.
FRAME
All welded assembly of heavy gauge steel with integral hydraulic and fuel tanks.
• Flange type drive axle mounting and heavy duty engine mounts improve product reliability.
BRAKES
Hydraulic assisted service brakes with master cylinder booster are self-adjusting and self­centering.
• High friction, large diameter brake linings are housed in the drive axle.
• Enlarged brake covers prevent dirt and water from entering the linings.
• Mechanical parking brake is actuated from adjustable toggle handle on dash allowing for more legroom in the operator’s compartment.
STEER AXLE
Standard on demand, Fully Hydrostatic Power Steering.
MAST, CARRIAGE, LBR & FORKS
High-visibility mast assembly with 4 or 6-roller carriage available in 2-Stage Free-View and 2-Stage or 3-Stage Full Free-View type.
• Sealed bearings for reduced maintenance with standard side thrust rollers on carriage.
• Equipped with ITA Class IV carriage bars for mounting forks or a variety off load handling attachments.
• 48-inch load backrest is standard for increased load control and operator safety.
• Single and double function internal hosing is available for operating attachments.
Page 7
TECHNICAL DATA
OPERATOR COMPARTMENT
A unique full-fl oating operator compartment (HSC) designed to isolate the operator from fatigue producing vibration.
• Deluxe full suspension seat with retractable seat belt, lateral restraint system, and adjustable seat travel and reclining is standard.
• Hydraulic control levers have easy-to-read international symbols on the contoured grips and are within easy reach of the operator.
• Tilting steering console positions instrument panel in full view of operator at all times.
• Floor mounted automotive-type pedals with large ribbed pads for comfort and safe operation.
• Full width fl oor mat provides large non-slip surface, reduces noise, vibration, and heat.
• Large open steps and convenient assist handgrip provides easy entry and exit for the operator.
• Separate inching and braking pedals provide positive control while reducing wear on the drive train.
• Trucks come standard with an integral headlight/turn indicator control. Turn indicator has automatic return to neutral.
• The overhead guard is full width and offers excellent visibility for stacking high loads.
SERVICEABILITY
Excellent access to engine compartment, transmission, and radiator areas can be achieved without tools. Making daily checks and maintenance easier.
• The gas cylinder-assisted, one-piece all metal engine compartment cover lifts easily and is insulated to reduce noise and heat.
• Cover also features a single latch for locking down and an open cover catch to prevent cover from coming down while in open position.
• Bottom corner of cover is angled to allow more access into engine compartment for scheduled maintenance and service.
COMPLIANCE & APPROVALS
Meets or exceeds American National Standards Institute, ASME B56.1 – Part III Safety Standards for Powered Industrial Trucks.
Compliant with UL 558 for the appropriate truck type. Contact your authorized dealer for application specifi cs. Meets or Exceeds EPA emissions standards
Page 8
Expect solid support nationwide
Hamech, a brand of Crown Equipment Corporation, offers a comprehensive service support network for Hamech LPG, gas or diesel lift trucks.
You can expect ongoing value with the comprehensive services available from your Hamech dealer. See it for yourself in state-of-the-art facilities stocked with products and parts inventories, advanced processes, equipment and tools. It’s also apparent in the professionally trained service technicians and well-stocked service vans.
In addition, you can count on Hamech for operator and service technician training, fl exible maintenance programs, fl eet management and fi nancial services. Hamech’s association with Crown also assures you of access to industry-leading electric lift trucks for complete application fl exibility.
Visit hamech.com for more information on the full line of Hamech IC lift trucks.
Hamech Lift Trucks
New Bremen, Ohio 45869 USA Te l 419-629-2311 Fax 419-629-3796
Hamech is a brand of Crown Equipment Corporation.
Because Hamech is continually improving its products, specifi cations are subject to change without notice.
Hamech and the Hamech logo are trademarks of Crown Equipment Corporation.
Copyright 2008 Crown Equipment Corporation SF14900 03/08 Printed in U.S.A.
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