Crown RC 5500 User Manual

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Specifications
RC 5500 Series
Stand-up Rider Lift Truck
RC 5500
Series
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RC 5500 Series
Stand-up Rider Lift Truck
RC 5500 Series
Specifications
1 Manufacturer Crown Equipment Corporation 2 Model RC 5510/15-30 5520/25-30 5530/35-30 5530/35-35 5540/45-40 3 Load Capacity* Rated to 154 in lb 3000 3000 3000 3500 4000 4 Load Center Fork Face to Load CG in 24 5 Power Electric 36 Volts 6 Operator Type Stand-up Rider Counterbalanced 7 Tire Type Press-on Solid Cushion 8 Wheels (x = driven) Number Front/Rear 2x / 2 9 Mast Lifting Height in See Mast Chart
11 Free Lift Height† in See Mast Chart 12 Fork Carriage ITA Class II 13 Forks Standard L x W x T in
36 x 4 x 1.5 36 x 4 x 1.5 36 x 4 x 1.5 36 x 4 x 1.75 36 x 4 x 1.75
Optional Lengths in 30, 39, 42, 45, 48, 54, 60
14 Tilt B°/F° degree See Mast Chart 15 Headlength** in 62.9 65.2 67.5 67.7 70.1 16 Width Overall in 42 17 Height Mast Collapsed in See Mast Chart 18 Mast Extended† in See Mast Chart 21 Turning Radius in 51.7 54 56.2 56.2 58.6 22 Load Distance** Center of Wheel to Fork Face in 11.3 11.5 23 Aisle Width Right Angle Stack in Turn Radius + Load Distance + Load Length + Clearance 24 Speed Travel Empty/Loaded 36V mph 7.2/7.2
24A w/Productivity Package Empty/Loaded 36V mph 7.8/7.2
25 Speed Lift DC Empty/Loaded fpm 90/60 90/60 90/60 90/57 90/50
AC Empty/Loaded fpm 110/65 110/65 110/65 110/60 110/55 26 Speed Lower Empty/Loaded fpm 90/90 32 Weight, Less Battery lb 6350 6390 5929 6429 6457 33 Axle Load with Max Battery Unloaded Front lb 3992 4167 4522 4557 4850 34 Unloaded Rear lb 4337 4489 4057 4521 4678 35 Tires Number Front/Rear 2 / 2 36 Size Front in 16 x 7 x 10.5 37 Size Rear in 10 x 5 x 6.5 38 Wheelbase in 42.7 45 47.2 47.2 49.6 39 Tread Width Front - Drive in 35
Rear - Steer in 6.7
40 Ground Clearance, Loaded Lowest Point in 3.0 41 Center of Wheelbase in 4.2 42 Grade Clearance, Loaded %41 39 37 37 35 43 Brakes Service Foot - Motor 44 Parking Auto - Electric 45 Battery Type Lead Acid
Compartment B C D D E
46 Capacity AH 775 930 1085 1085 1240
KWH 27.2 32.6 38.1 38.1 43.6
47 Weight - Min lb 1710 1990 2280 2280 2600
Weight - Max lb 1980 2270 2650 2650 3070 Comp’t. Size - Max Length 13.6 15.9 18.2 18.2 20.5
Width 38.56
Height 31
48 Battery Floor Height
With Rollers
in 6.8
49 Motors Traction Motor, dia in 7.5 50 Lift Motor, dia DC/AC in 6.7/7.5 51 Operating Pressure For Attachments psi Up to 2500 psi
General Information
Dimensions
Speeds
ChassisBattery
* Optional masts, attachments, longer load dimensions and higher lifting heights may result in derating of the capacity. Contact your local dealer. ** Add 4.25 inches for quad masts; add 2 inches for sideshift option. † Includes load backrest.
Performance specifications are based on a truck equipped with a 190" triple telescopic mast.
Weights
Motors
RC 5500 Series
Specifications
RC 5500 Series
Technical Information
Standard Equipment
1. Crown’s Access 1 2 3
®
Comprehensive System Control
2. e-GEN™ Braking System with automatic parking brake
3. Intrinsic Stability System™
• Travel speed reduction and
appropriate brake control when forks are above free lift
• Forward tilt interlock
above staging
• Controlled tilt speeds
• Counterweight exceeds
required standards
• Cornering speed control
• Ramp hold
• Ramp speed control
4. FlexRide™ Suspension
5. Operator compartment
• Crown flexible side stance
• Padded back support with
integral side restraint
• Premium rubber floor mat
Padded arm rest
• Operator console with
desk top work surface and storage
Entry bar
• Posture relief step
6. Multi-task control handle
7. Tilt position assist
8. Crown display
• Battery discharge indicator
with lift interrupt and re-key feature
• Hour meters / travel
distance / stop watch
• Pin code access capable
• Event code display with five
(5) key navigation
• Access 1 2 3 diagnostics
• P1, P2, P3 Performance
tuning
9. AC traction system
10. 36-volt system
11. 350 amp battery connector
23. Suspended floorboard
24. Positive/Negative accessory cable
25. Work Assist™ Accessories
• Clip pad and hook
• Clamp
• Clamp and
mounting plate
• Operator fan
• Fire extinguisher
• Dome light
• Storage Pocket
26. Drive Axle Debris Guard
27. LED worklights with plastic lenses
Operator Compartment
Soft, rounded surfaces make the compartment interior more comfortable. Streamlined exterior smooths entry/exit for the operator.
A low floor height, (9.5") first greets the operator. A patented FlexRide suspended floor provides a comfortable ride for a wide range of operators. A footrest provides postural relief during stationary tasks, complementing the largest floorboard in its class.
Crown’s flexible side stance allows the operator to change positions to increase comfort and productivity.
An entry bar with sensors auto­matically slows travel and sounds an audible alarm when activated, encouraging safe foot positioning inside the truck.
The Multi-Task Control Handle naturally bridges Crown’s current and past designs. Intuitive operation is increased, reducing the learning curve. Blending of hydraulic control functions and traction can improve productivity. Control handle activation forces are reduced. Soft grip steer tiller with hydrostatic steering reduces operator fatigue.
12. InfoPoint
®
System with
Quick Reference Guide
13. Color-coded wiring
14. Battery rollers
15. Dual 10" cushion steer tires
16. Large 16" cushion drive tires
17. Crown-manufactured drive and lift motors
18. High visibility power unit
19. Radial design overhead guard with third post
20. High visibility mast with in-line hose routing
21. Hydrostatic power steering
22. 5° forward tilt
23. 48" high load backrest
24. Reverse steering
Optional Equipment
1.
AC Hydraulics
2.
Productivity package
3. Operator compartment wall padding
4. Adjustable armrest
5. Freezer and corrosion conditioning
6. Sideshifter
7. Hydraulic valves for attachments
8. Quick disconnect hydraulic connectors
9. Forward steering
10. EE rating
11. InfoLink™ Ready System
12. Keyless on/off switch
13. Fork lengths
14. Polished and tapered forks
15. Load backrest heights
16. Non-marking smooth or lug rubber tires
17. Drive-in rack overhead guard
18. Overhead guard heights
19. Tilt options
20. Work lights
21. Strobe lights
22. Audible travel alarms
Operator visibility is improved with:
• Low-profile sculpted power unit
• High visibility mast
• Angled overhead guard post and placement
• Radial design overhead guard
• Flexible side stance
Crown Drive System
Crown has applied the latest generation AC drive system, enhanced with Access 1 2 3 technology. The demand for high efficiency systems that closely match customer torque requirements is met with this generation control system. Crown-manufactured, indepen­dently controlled, AC drive motors are specifically designed to optimize system integration between the traction and braking controls.
Crown’s Access 1 2 3 technology provides optimum performance and control by offering a communication interface for operators and technicians, intelligent coordination of lift truck system and simplified service with advanced diagnostics.
The Crown display is used for easy troubleshooting, access service history and set perfor­mance features. A distribution panel is conveniently located with all test points, control fuses and central wiring for easy troubleshooting.
Three modes of performance can be selected to accommo­date operator experience or application requirements.
Mast Type TT QUAD
9 Lifting Height in 154 190 208 226 244 240 246 258 264 276 11 Free Lift Height in 20.2 32.2 38.2 44.2 50.2 33.2 36.2 39.2 42.2 45.2 14 Tilt B/F* degree 3/5 5/5 5/5 5/5 5/5 3/5 3/5 3/5 3/5 3/5 17 Mast Collapsed Height in 71.3 83.3 89.3 95.3 101.3 83.4 86.4 89.4 92.4 95.4 18 Mast Extended Height in 202 238 256 274 292 288 294 306 312 324
All values with 48" Load Backrest
*Forward Tilt limited to 2º above staging
RC 5500 Series
Technical Information
e-GEN™ Braking System
Variable regenerative motor braking is optimized and virtually eliminates brake maintenance. The appropriate amount of stopping force is applied to match operator brake input and the current operating conditions of the truck.
The closed loop Access 1 2 3 traction control will keep the truck static until a travel input is requested, even when operating on a grade.
Automatic electric parking brakes activate when the operator releases the brake pedal, a travel input has not been requested or battery power has been disconnected.
Steering
Load-sense hydrostatic steering is an on-demand system which reduces energy consumption. Smooth, quiet steering control with minimal operator effort required at the steer tiller. Steer tires rotate 182º for maximum maneuverability. Crown’s hydrostatic steering system is simplified with signifi­cantly fewer parts, thus reducing maintenance requirements.
Hydraulics
The hydraulic system provides continuous filtration. A pressur­ized steel hydraulic tank reduces oil misting and contamination. Hydraulic attachments can be added easily in the field.
Hydraulic manifold is mounted on the mast reducing the number of hoses and fittings.
Ram displacement type lift cylinders and two double acting tilt cylinders are Crown-manufactured. All rams and piston rods are hard chrome plated to reduce pitting and extend cylinder packing life. O-ring face seal fittings are used to eliminate leaks.
Mast Assembly
Crown-manufactured mast assembly utilizes a “flush-face” interlocked I-beam design to improve visibility and reduce truck length. Roller bearing studs are welded on both sides of the rails for maximum strength and roller bearings are canted to run in the thick cross section of the rail. Tie bars wrap around the rails for added strength and to resist off-center load forces.
“In-line” hose routing opens up visibility. Cylinders are placed to the sides to create a high visibility design.
The mast has four points of attachment to the truck for good load force distribution. Two mounting points are at the frame, where tilt cylinders attach. Tilt cylinders use spherical bushings to resist off center load distortions. Two large diameter studs secure the mast to the drive units.
Drive Units
Two Crown-manufactured independent double reduction planetary gear drives offer 27 to 1 gear reduction. The first and second reduction use helical gears for low noise and efficiency. The drive unit gears are splash lubricated in an oil bath.
Carriage
An ITA Class II carriage is stan­dard. An optional hook type ITA sideshifter or other attachments are easily added. Optional fork lengths are available.
Other Options
1. Audible travel alarm
2. Flashing lights Safety considerations and
dangers associated with audible travel alarms and flashing lights include:
• Multiple alarms and/or lights can cause confusion.
• Workers ignore the alarms and/or lights after day-in and day-out exposure.
• Operator may transfer the responsibility for “looking out” to the pedestrians.
• Annoys operators and pedestrians.
Other Options Available
Contact your local Crown dealer.
Dimensions and performance data given may vary due to manufacturing tolerances. Performance is based on an average size vehicle and is affected by weight, condition of truck, how it is equipped and the conditions of the operating area. Crown products and specifications are subject to change without notice.
Because Crown is continually improving its products, specifications are subject to change without notice.
Crown, the Crown logo, the color beige, the Momentum symbol, Access 1 2 3, InfoLink, InfoPoint, e-GEN, FlexRide, Intrinsic Stability System and Work Assist are trademarks of Crown Equipment Corporation.
Copyright 2007-2009 Crown Equipment Corporation SF14737 Rev. 12/09 Printed in U.S.A.
Crown Equipment Corporation
New Bremen, Ohio 45869 USA
Tel 419-629-2311 Fax 419-629-3796
crown.com
You can count on Crown to build lift trucks designed for safe operation, but that’s only part of the safety equation. Crown encourages safe operating practices through ongoing operator training, safety-focused supervision, maintenance and a safe working environment. Go to crown.com and view our safety section to learn more.
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