Crown PB-3 Service manual

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Power Base-3 & 1400CSL Amplifier Service Manual
POWER AMPLIFIER
SERVICE MANUAL
POWER BASE ™-3 & 1400CSL
©1995 by CROWN INTERNATIONAL, INC.
Mailing Address:
P.O. Box 1000
Elkhart, IN U.S.A. 46515-1000
Shipping Address:
57620 C.R. 105
Elkhart, IN U.S.A. 46517
CSL™ and Power Base™ are trademarks, and ODEP® and Crown® are registered trademarks of Crown International, Inc.
6-95
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Power Base-3 & 1400CSL Amplifier Service Manual
The information furnished in this manual does not include all of the details of design, production, or variations of the equipment. Nor does it cover every possible situation which may arise during installation, operation or maintenance. If you need special assistance beyond the scope of this manual, please contact the Crown Technical Support Group.
Mail: P.O. Box 1000 Elkhart IN 46515-1000
Shipping: 57620 C.R. 105 Elkhart IN 46517
Phone: (800) 342-6939/(219) 294-8200
FAX: (219) 294-8301
CAUTION
TO PREVENT ELECTRIC SHOCK DO
NOT REMOVE TOP OR BOTTOM COVERS. NO USER SERVICEABLE PARTS INSIDE. REFER SERVICING
TO QUALIFIED SERVICE
PERSONNEL. DISCONNECT
POWER CORD BEFORE REMOVING
REAR INPUT MODULE TO ACCESS
GAIN SWITCH.
WARNING
TO REDUCE THE RISK OF ELECTRIC
SHOCK, DO NOT EXPOSE THIS
EQUIPMENT TO RAIN OR MOISTURE!
AVIS
À PRÉVENIR LE CHOC
ÉLECTRIQUE N’ENLEVEZ
PAS LES COUVERTURES.
RIEN DES PARTIES
UTILES À L’INTÉRIEUR.
DÉBRANCHER LA BORNE
AVANT D’OUVRIR LA
MODULE EN ARRIÈRE.
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Power Base-3 & 1400CSL Amplifier Service Manual
Table of Contents
Introduction .............................................................4
Scope......................................................................4
Warranty..................................................................4
Parts Information ..................................................... 5
Specifications..........................................................6
Voltage Conversion ................................................. 7
Circuit Theory .......................................................... 8
Electrical Checkout Procedures............................13
Parts List (Non-Module) ........................................ 16
Module Information ...............................................19
Q43339-3 Output Module .....................................20
Q43353-4 Main Module (Original).........................21
Q43400-3 Main Module.........................................24
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Power Base-3 & 1400CSL Amplifier Service Manual
Introduction
This manual contains service information on Crown power amplifiers. It is designed to be used in conjunc­tion with the applicable Owner's Manual. However, some important information is duplicated in this Ser­vice Manual in case the Owner's Manual is not readily available.
NOTE: THE INFORMATION IN THIS MANUAL IS INTENDED FOR USE BY AN EXPERIENCED TECHNICIAN ONLY!
SCOPE
This Service Manual includes several sections. These sections include Parts Ordering, Specifications, Volt­age Conversion, Circuit Theory, Factory Test Proce­dures, Mechanical Parts Lists, and Module Parts Lists. Schematics are attached. Note that component parts with circuit board comprise a complete module. Mod­ule part numbers are always associated with a spe­cific circuit board, although an unpopulated circuit board may be built up with different parts to create different modules. Note that Crown does not sell blank (unpopulated) circuit boards.
Each of the compact audio power amplifiers are designed for professional or commercial use. Provid­ing high power amplification from 20Hz to 20KHz with minimum distortion, they feature balanced inputs with bridged and parallel monophonic capability. Specific features vary depending on model family.
WARRANTY
Each Owner's Manual contains basic policies as re­lated to the customer. In addition it should be stated that this service documentation is meant to be used only by properly trained service personnel. Because most Crown products carry a 3 Year Full Warranty (including round trip shipping within the United States), all warranty service should be referred to the Crown Factory or Authorized Warranty Service Center. See the applicable Owner’s Manual for warranty details. To find the location of the nearest Authorized Service Center or obtain instructions for receiving Crown Fac­tory Service please contact the Crown Technical Sup­port Group (within North America) or your Crown/ Amcron Importer (outside North America).
Crown
Technical Support Group
Factory Service
Parts Department
Mailing Address:
PO Box 1000
Elkhart, IN USA 46515-1000
Shipping Address:
57620 C.R. 105
Elkhart, IN USA 46517
Phone: (219) 294-8200
Toll Free: (800) 342-6939
FAX: (219) 294-8301
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Power Base-3 & 1400CSL Amplifier Service Manual
Parts Information
GENERAL INFORMATION
Later sections include both mechanical and electrical parts lists for this product. The parts listed are current as of the date printed. Crown reserves the right to modify and improve its products for the benefit of its customers.
PART NUMBERING SYSTEMS
As of the printing of this manual, Crown is using two numbering systems. The elder system always uses eight characters. The first character is a letter. Com­mon letters used are C, D, H, M, P, and Q. The second through sixth characters are numbers. The numbers build sequentially (for each prefix letter) as new parts are added to our parts inventory system. (In some cases there will be a space then a four character number after the prefix letter; the space is considered a character.) The seventh character is usually a hy­phen, though it may be a letter to indicate a revision or special note. The last character is called a check-digit, and is useful to Crown for internal tracking.
Crown is in the process of converting to a new part number system. Length may vary from eight to twelve characters. There is still a letter prefix, then five numbers. These five numbers identify a type of part. The seventh character is a hyphen. Remaining char­acters identify the details of the type of part identified by the first part of the number.
STANDARD AND SPECIAL PARTS
Many smaller electrical and electronic parts used by Crown are stocked by and available from electronic supply houses. However, some electronic parts that appear to be standard are actually special. A part ordered from Crown will assure an acceptable re­placement. Structural items such as modules and panels are available from Crown only.
shipment on a C.O.D. or pre-payment (check or credit card) basis.
TERMS
Normal terms are pre-paid. Net-30 Days applies to only those firms having pre-established accounts with Crown. If pre-paying, the order must be packed and weighed before a total bill can be established, after which an amount due will be issued and shipment made upon receipt of pre-payment. New parts re­turned for credit are subject to a 10% re-stocking fee, and authorization from the Crown Parts Department must be obtained before returning parts for credit.
Crown is not a general parts warehouse. Parts sold by the Crown Parts Department are solely for servicing Crown/Amcron products. Part prices and availabil-
ity are subject to change without notice.
Crown
Parts Department
Mailing Address:
PO Box 1000
Elkhart, IN USA 46515-1000
Shipping Address:
57620 C.R. 105
Elkhart, IN USA 46517
ORDERING PARTS
When ordering parts, be sure to give the product model, and include a description and part number (CPN/DPN) from the parts listing. Price quotes are available on request.
SHIPMENT
Shipment will be normally made by UPS or best other method unless you specify otherwise. Shipments are made to and from Elkhart, Indiana USA, only. Estab­lished accounts with Crown will receive shipment freight prepaid and will be billed. All others will receive
Phone: (219) 294-8210
or: (219) 294-8211
Toll Free: (800) 342-6939
FAX: (219) 294-8301
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Power Base-3 & 1400CSL Amplifier Service Manual
Specifications
Unless noted otherwise, all specifications are based on driving an 8 ohm load per channel, both channels driven, the sensitivity switch in the 26dB position, the AC supply is 120VAC at 60Hz. Crown specifications are guaranteed through the warranty period (normally 3 years). Because our testing methods are more strin­gent than our published specifications, every Crown amplifier will exceed its published specifications.
POWER
Power
8 Ohm Stereo—500W/Ch 4 Ohm Stereo—700W/Ch 8 Ohm Bridge Mono—1500W 4 Ohm Parallel Mono—1050W 2 Ohm Parallel Mono—1515W
Load Impedances: Rated for 16, 8, 4, and 2 (parallel mono only) Ohm operation; safe with all types of loads, even totally reactive loads.
AC Mains: 120VAC at 60 Hz with standard 3 wire grounded 15A connector with single voltage trans­former and fan for North American units; 100VAC, 120VAC, 220VAC, and 240VAC at 50 or 60 Hz when equipped with universal transformer, applicable fan, and other applicable hardware with country specific power cord. Note that at 50 Hz fan speed is reduced.
PERFORMANCE
Frequency Response: ±0.1dB from 20 Hz to 20 kHz at 1
Watt.
Phase Response: ±10° from 10 Hz to 20 kHz at 1 Watt. Signal to Noise Ratio: A-weighted, better than 105 dB
below full rated output. Better than 100 dB below full rated output from 20 Hz to 20 kHz.
Total Harmonic Distortion (THD): <0.05% from 20 Hz to 1 kHz, increasing linearly to 0.1% at 20 kHz at 500W.
I.M. Distortion: <0.05% from 170 milliwatts to 500 W at 26 dB gain.
Slew Rate: >13V per microsecond. Damping Factor: >1000 from 10 Hz to 400 Hz.
Input Impedance: Nominally 20K ohms balanced; 10K
ohms unbalanced. Output Impedance: <10 milliohms in series with <2
microhenries. Protection Systems: Output Device Emulation Protec-
tion (ODEP) limits drive in the event of dangerous dynamic thermal conditions without interrupting power. Current limiting for shorted load protection. DC/LF and common mode output current Fault circuitry to mute audio. Delay of 4 seconds from turn on mutes amplifier to prevent dangerous turn-on transients. High voltage circuit breaker in main transformer primary and low voltage fuse in fan primary. Slew rate limiting to prevent RF burn out.
MECHANICAL
Input Connectors: Balanced 1/4 inch phone jacks. Op-
tional XLR inputs with MT-XLR accessory. Output Connectors: Color-coded 5-way binding posts
on 3/4 inch centers; spaced 3/4 inch apart.
Front Panel Controls: A rocker on/off power switch. Back Panel Controls: A three-position switch which
selects Stereo, Bridge-Mono, or Parallel-Mono mode; a two position input ground-lift switch, and level con­trols for each channel.
Internal Controls: A three-position switch selects 0.775V,
1.4V, or 26 dB voltage gain input sensitivity. Indicators: Red Enable indicator shows on/off status of
low-voltage power supply. Construction: Black splatter-coat steel chassis with
specially designed flow-through ventilation system. Mounting: Standard EIA 310 front-panel rack mount
with supports for supplemental rear corner mounting. Dimensions: 19 inches wide, 3.5 inches high, 16 inches
deep behind front mounting surface.
Weight: 36 lbs. Shipping; 40 lbs.
DC Offset: <10 millivolts.
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Power Base-3 & 1400CSL Amplifier Service Manual
Voltage Conversion
PB/CSL Universal Fuse Board
BLU
BRN
P19
P20
P10
P9
P8
P7
P16
P15
P14
P13
P12
P11
P6
P5
P4
P3
P2
P1
P22
100V Connections: P10 to P15 P11 to P14 P7 to P12
120V Connections: P10 to P16 P11 to P14 P7 to P13
220V Connections: P10 to P15 P9 to P14 P8 to P13
240V Connections: P10 to P16 P9 to P14 P8 to P13
For list of applicable transformer, fuse F100, fanformer, and power cord refer to voltage­parts cross-reference.
F1F100
P18
S1 Power Switch
P17
Note: The only versions of this product produced at the Crown Factory with international volt­age capabilities are the CSL versions built specifically for sale outside the United States.
P21
Specific parts are required for the PB-3/1400CSL in order to be used at different international line volt­ages. Refer also to Mechanical Parts Lists.
Voltage Specific Parts: 30A Breaker for 100-120V Operation C 9837-3 15A Breaker for 220-240V Operation C 9839-9
0.5A F1, Low Voltage* A10285-7 Power Transformer (United States) D 8598-1 Power Transformer (Universal) D 8601-3 Transmotor 120V 60 Hz Only H43065-4 Transmotor 120V 50-60 Hz H43055-5
*Use 0.3A for UL® approval A10285-33
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Power Base-3 & 1400CSL Amplifier Service Manual
Theory
OVERVIEW
It should be noted from the outset that the PB-3 and 1400CSL amplifiers are electrically and mechanically identical products. The only differences, from a ser­vice perspective, are cosmetic. It should also be noted that over time Crown makes improvements and changes for various reasons. This manual is up to date as of the time of writing. For additional information regarding these amplifiers, refer to the applicable Technical Notes provided by Crown for this product.
This section of the manual explains the general opera­tion of a typical Crown power amplifier. Topics cov­ered include Front End, Grounded Bridge, and ODEP. Due to variations in design from vintage to vintage (and similarities with other Crown products) the theory of operation remains simplified.
FEATURES
Power Base/CSL amplifiers utilize numerous Crown innovations including grounded bridge and ODEP technologies. Cooling techniques make use of the what is essentially air conditioner technology. Air flows bottom to top, and front to side. Air flows a short distance across a wide heatsink. This type of air flow provides significantly better cooling than the “wind tunnel” technology used by many other manufactur­ers. Output transistors are of the metal can type rather than plastic case. This allows for a significantly higher thermal margin for the given voltage and current ratings. All devices used are tested and graded to ensure maximum reliability. Another electronic tech­nique used is negative feedback. Almost all power amplifiers utilize negative feedback to control gain and provide stability, but Crown uses multiple nested feedback loops for maximum stability and greatly improved damping. Most Crown amplifiers have damp­ing in excess of 1000 in the bass frequency range. This feedback, along with our compensation and ultra-low distortion output topology, make Crown amplifiers superior.
Features specific to the Power Base/CSL Series’ in­clude a single core transformer (one primary with two independent ungrounded secondaries), a full time full speed fan which also serves as the low voltage transformer, slew rate limiting, and audio muting for delay or protective action. This amplifier can operate in either a Bridged or Parallel Mono mode as well as dual (stereo). A sensitivity switch allows selection of input voltage required for rated output. Level controls are rear mounted. The only indicator provided tells the
operator that the low voltage supply is energized. In general, the packaging of this model is designed for maximum watt/price/weight/size value. It is the most basic grounded bridge amplifier series now available from Crown.
For additional details refer to the specification section, or to the applicable Owner’s Manual.
FRONT END OPERATION
The front end is comprised of three stages: Balanced Gain Stage (BGS), Variable Gain Stage (VGS), and the Error Amp. Figure 1 shows a simplified diagram of a typical front end with voltage amplification stages.
Balanced Gain Stage (BGS)
Input to the amplifier is balanced. The shield may be isolated from chassis ground by an RC network to interrupt ground loops via the Ground Lift Switch. The non-inverting (hot) side of the balanced input is fed to the non-inverting input of the first op-amp stage. The inverting (negative) side of the balanced input is fed to the inverting input of the first op-amp stage. A potentiometer is provided for common mode rejection adjustment. Electrically, the BGS is at unity gain. (From an audio perspective, however, this stage actually provides +6dB gain if a fully balanced signal is placed on its input.) The BGS is a non-inverting stage. It’s output is delivered to the Variable Gain Stage.
Variable Gain Stage (VGS)
From the output of the BGS, the signal goes to the VGS where gain is determined by the position of the Sen­sitivity Switch, and level is determined by the level control. VGS is an inverting stage with the input being fed to its op-amp stage. Because gain after this stage is fixed at 26dB (factor of 20), greater amplifier sensi­tivity is achieved by controlling the ratio of feedback to input resistance. The Sensitivity Switch sets the input impedance to this stage and varies the gain such that the overall amplifier gain is 26 dB, or is adjusted appropriately for 0.775V or 1.4V input to attain rated output.
Error Amp
The inverted output from the VGS is fed to the non­inverting input of the Error Amp op-amp stage through an AC coupling capacitor and input resistor. Amplifier output is fed back via the negative feedback (NFb) loop resistor. The ratio of feedback resistor to input resistor fixes gain from the Error Amp input to the
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Power Base-3 & 1400CSL Amplifier Service Manual
Theory
output of the amplifier at 26 dB. Diodes prevent overdriving the Error Amp. Because the Error Amp amplifies the difference between input and output signals, any difference in the two waveforms will produce a near open loop gain condition which in turn results in high peak output voltage. The output of the Error Amp, called the Error Signal (ES) drives the Voltage Translators.
VOLTAGE AMPLIFICATION
The Voltage Translator stage separates the output of the Error Amp into balanced positive and negative drive voltages for the Last Voltage Amplifiers (LVAs), translating the signal from ground referenced ±15V to ±Vcc reference. LVAs provide the main voltage ampli­fication and drive the High Side output stages. Gain from Voltage Translator input to amplifier output is a factor of 25.2.
Voltage Translators
A voltage divider network splits the Error Signal (ES) into positive and negative drive signals for the bal­anced voltage translator stage. These offset reference voltages drive the input to the Voltage Translator transistors. A nested NFb loop from the output of the amplifier mixes with the inverted signal riding on the offset references. This negative feedback fixes gain at the offset reference points (and the output of the Error Amp) at a factor of -25.2 with respect to the amplifier output. The Voltage Translators are arranged in a common base configuration for non-inverting voltage gain with equal gain. They shift the audio from the ±15V reference to VCC reference. Their outputs drive their respective LVA.
Also tied into the Voltage Translator inputs are ODEP limiting transistors and control/protection transistors. The ODEP transistors steal drive as dictated by the ODEP circuitry (discussed later). The control/protec­tion transistors act as switches to totally shunt audio to ground during the turn-on delay, or during a DC/LF or Fault protective action.
Last Voltage Amplifiers (LVAs)
The Voltage Translator stage channels the signal to the Last Voltage Amplifiers (LVA's) in a balanced configuration. The +LVA and -LVA, with their push-pull effect through the Bias Servo, drive the fully comple­mentary output stage. The LVAs are configured as common emitter amplifiers. This configuration pro­vides sufficient voltage gain and inverts the audio. The polarity inversion is necessary to avoid an overall polarity inversion from input jack to output jack, and it allows the NFb loop to control Error Amp gain by feeding back to its non-inverting input (with its polarity opposite to the output of the VGS). With the added voltage swing provided by the LVAs, the signal then gains current amplification through the Darlington emitter-follower output stage.
GROUNDED BRIDGE TOPOLOGY
Figure 2 is a simplified example of the grounded bridge output topology. It consists of four quadrants of three deep Darlington (composite) emitter-follower stages per channel: one NPN and one PNP on the High Side of the bridge (driving the load), and one NPN and one PNP on the Low Side of the bridge (controlling the ground reference for the rails). The output stages are biased to operate class AB+B for
Audio
Inputs
BGS VGS Error
Amp
+
-
+
-
+
-
Figure 1. Typical Amplifier Front End and Voltage Amplification Stages.
+15V
Voltage Divider
+
-15V
-
ODEP
Q100
Q103
Mute
Q121
Q122
NFb Loop
Voltage
Translators
Q101
Q102
+VCC
Q105
NPN Outputs (+HS) PNP Outputs (-HS)
Q110
-VCC
LVA's
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Power Base-3 & 1400CSL Amplifier Service Manual
Theory
ultra low distortion in the signal zero-crossing region and high efficiency.
High Side (HS)
The High Side (HS) of the bridge operates much like a conventional bipolar push-pull output configuration. As the input drive voltage becomes more positive, the HS NPN conducts and delivers positive voltage to the load. Eventually the NPN devices reach full conduc­tion and +Vcc is across the load. At this time the HS PNP is biased off. When the drive signal is negative going, the HS PNP conducts to deliver -Vcc to the load and the HS NPN stage is off.
The output of the +LVA drives the base of predriver device. Together, the predriver and driver form the first two parts of the three-deep Darlington and are biased class AB. They provide output drive through the bias resistor, bypassing the output devices, at levels below about 100mW. An RLC network between the predriver and driver provide phase shift compen­sation and limit driver base current to safe levels. Output devices are biased class B, just below cutoff. At about 100mW output they switch on to conduct high current to the load. Together with predriver and driver, the output device provide an overall class AB+B output.
The negative half of the HS is almost identical to the positive half, except that the devices are PNP. One
difference is that the PNP bias resistor is slightly greater in value so that PNP output devices run closer to the cutoff level under static (no signal) conditions. This is because PNP devices require greater drive current.
HS bias is regulated by Q18, the Bias Servo. Q18 is a Vbe multiplier which maintains approximately 3.3V Vce under static conditions. The positive and negative halves of the HS output are in parallel with this 3.3V. With a full base-emitter on voltage drop across predrivers and drivers, the balance of voltage results in approximately .35V drop across the bias resistors in the positive half, and about .5V across the bias resistor in the negative half. Q18 conduction (and thus bias) is adjustable.
A diode string prevents excessive charge build up within the high conduction output devices when off. Flyback diodes shunt back-EMF pulses from reactive loads to the power supply to protect output devices from dangerous reverse voltage levels. An output terminating circuit blocks RF on output lines from entering the amplifier through its output connectors.
Low Side (LS)
The Low Side (LS) operates quite differently. The power supply bridge rectifier is not ground refer­enced, nor is the secondary of the main transformer.
10
+
+Vcc (Positive Rail)
Input signal
HIGH SIDE LOW SIDE
Load
(speaker)
-Vcc (Negative Rail)
Inverting Op-amp
-
Figure 2. Crown Patented Grounded Bridge Topology
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Power Base-3 & 1400CSL Amplifier Service Manual
Theory
In other words, the high voltage power supply floats with respect to ground, but ±Vcc remain constant with respect to each other. This allows the power supply to deliver +Vcc and -Vcc from the same bridge rectifier and filter as a total difference in potential, regardless of their voltages with respect to ground. The LS uses inverted feedback from the HS output to control the ground reference for the rails (±Vcc). Both LS quad­rants are arranged in a three-deep Darlington and are biased AB+B in the same manner as the HS.
When the amplifier output swings positive, the audio is fed to an op-amp stage where it is inverted. This inverted signal is delivered directly to the bases of the positive (NPN) and negative (PNP) LS predrivers. The negative drive forces the LS PNP devices on (NPN off). As the PNP devices conduct, Vce of the PNP Darlington drops. With LS device emitters tied to ground, -Vcc is pulled toward ground reference. Since the power supply is not ground referenced (and the total voltage from +Vcc to -Vcc is constant) +Vcc is forced higher above ground potential. This contin­ues until, at the positive amplifier output peak, -Vcc = 0V and +Vcc equals the total power supply potential with a positive polarity. If, for example, the power supply produced a total of 70V from rail to rail (±35VDC measured from ground with no signal), the amplifier output would reach a positive peak of +70V.
Conversely, during a negative swing of the HS output where HS PNP devices conduct, the op-amp would output a positive voltage forcing LS NPN devices to conduct. This would result in +Vcc swinging toward ground potential and -Vcc further from ground poten­tial. At the negative amplifier output peak, +Vcc = 0V and -Vcc equals the total power supply potential with a negative polarity. Using the same example as above, a 70V supply would allow a negative output peak of ­70V. In summary, a power supply which produces a total of 70VDC rail to rail (or ±35VDC statically) is capable of producing 140V peak-to-peak at the ampli­fier output when the grounded bridge topology is used. The voltage used in this example are relatively close to the voltages of the PB-1/460CSL.
device to more than half of the peak to peak output voltage (which does occur in conventional designs).
Low side bias is established by a diode string which also shunts built up charges on the output devices. Bias is adjustable via potentiometer. Flyback diodes perform the same function as the HS flybacks. The output of the LS is tied directly to chassis ground via ground strap.
OUTPUT DEVICE EMULATION PROTECTION (ODEP)
To further protect the output stages, a specially devel­oped ODEP circuit is used. It produces a complex analog output signal. This signal is proportional to the always changing safe-operating-area margin of the output transistors. The ODEP signal controls the Volt­age Translator stage by removing drive that may exceed the safe-operating-area of the output stage.
ODEP senses output current by measuring the volt­age dropped across LS emitter resistors. LS NPN current (negative amplifier output) and +Vcc are sensed, then multiplied to obtain a signal proportional to output power. Positive and negative ODEP voltages are adjustable via two potentiometers. Across ±ODEP are a PTC and a thermal sense (current source). The PTC is essentially a cutoff switch that causes hard ODEP limiting if heatsink temperature exceeds a safe maximum, regardless of signal level. The thermal sense causes the differential between +ODEP and – ODEP to decrease as heatsink temperature increases. An increase in positive output signal output into a load will result in –ODEP voltage dropping; an increase in negative output voltage and current will cause +ODEP voltage to drop. A complex RC network between the ±ODEP circuitry is used to simulate the thermal barri­ers between the interior of the output device die (immeasurable by normal means) and the time delay from heat generation at the die until heat dissipates to the thermal sensor. The combined effects of thermal history and instantaneous dynamic power level result in an accurate simulation of the actual thermal condi­tion of the output transistors.
The total effect is to deliver a peak to peak voltage to the speaker load which is twice the voltage produced by the power supply. Benefits include full utilization of the power supply (it conducts current during both halves of the output signal; conventional designs require two power supplies per channel, one positive and one negative), and never exposing any output
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Power Base-3 & 1400CSL Amplifier Service Manual
Theory
BALANCED
INPUTS
+VOLTAGE
TRANSLATOR
VGSBGS
-1
ERROR
AMP
OUTPUT
DEVICE
EMULATION
PROTECTION
-VOLTAGE
TRANSLATOR
+LVA
-1
HIGH SIDE
BIAS
SERVO
-LVA
-1
MAIN NEGATIVE FEEDBACK (NFb) LOOP
LOW SIDE
-1
INVERTING
BRIDGE
BALANCE
BIAS
DIODE
STRING
POSITIVE
HIGH SIDE
OUTPUT
NPN STAGE
NEGATIVE HIGH SIDE
OUTPUT
PNP STAGE
POSITIVE
LOW SIDE
OUTPUT
NPN STAGE
NEGATIVE LOW SIDE
OUTPUT
PNP STAGE
12
Figure 3. Typical Crown Amplifier Basic Block Diagram (One Channel Shown)
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Power Base-3 & 1400CSL Amplifier Service Manual
Electrical Checkout Procedures
GENERAL INFORMATION
The following test procedures are to be used to verify operation of this amplifier. DO NOT connect a load or inject a signal unless directed to do so by the proce­dure. These tests, though meant for verification and alignment of the amplifier, may also be very helpful in troubleshooting. For best results, tests should be performed in order.
All tests assume that AC power is from a regulated 120 VAC source. Test equipment includes an oscillo­scope, a DMM, a signal generator, loads, and I.M.D. and T.H.D. noise test equipment.
STANDARD INITIAL CONDITIONS
Level controls fully clockwise. Stereo/Mono switch in Stereo. Sensitivity switch in 26 dB fixed gain position. It is assumed, in each step, that conditions of the amplifier are per these initial conditions unless other­wise specified.
TEST 1: DC OFFSET
Spec: 0 VDC, ±10 mV. Initial Conditions: Controls per standard, inputs shorted. Procedure: Measure DC voltage at the output connec-
tors (rear panel). There is no adjustment for output offset. If spec is not met, there is an electrical malfunc­tion. Slightly out of spec measurement is usually due to U104/U204 out of tolorance.
TEST 2: OUTPUT BIAS ADJUSTMENT
Spec: 300 to 320 mVDC. Initial Conditions: Controls per standard, heatsink tem-
perature less than 40°C. Procedure: Measure DC voltages on the output module across R02, adjust R26 if necessary. Measure DC voltages on the output module across R21, adjust R23 if necessary. Repeat for second channel.
TEST 3: ODEP VOLTAGE ADJUSTMENT
Spec: Cold Bias Per Charts Below ±0.1V DC. Initial Conditions: Controls per standard, heatsink at
room temperature 20 to 30°C (68 to 86°F). Note: This adjustment should normally be performed within 2 minutes of turn on from ambient (cold) conditions. If possible measure heatsink temperature, if not mea­sure ambient room temperature. Use this information when referencing the following chart.
°F °C V
–ODEP
V
+ODEP
66 18.9 –10.31 10.31 68 20.0 –10.26 10.26 70 21.1 –10.20 10.20 72 22.2 –10.14 10.14 74 23.3 –10.09 10.09 76 24.4 –10.03 10.03 77 25.0 –10.00 10.00 78 25.6 –9.97 9.97 80 26.7 –9.91 9.91 82 27.8 –9.86 9.86 84 28.9 –9.80 9.80 86 30.0 –9.74 9.74 88 31.1 –9.69 9.69 90 32.2 –9.63 9.63 92 33.3 –9.57 9.57 94 34.4 –9.51 9.51 –ODEP Procedure: Measure pin 6 of U100 and, if necessary, adjust R121 to obtain V
as specified
–ODEP
above. Measure pin 6 of U200 and, if necessary, adjust R221 to obtain V
as specified above.
–ODEP
+ODEP Procedure: Measure pin 6 of U103 and, if necessary, adjust R132 to obtain V
as specified
+ODEP
above. Measure pin 6 of U203 and, if necessary, adjust R232 to obtain V
as specified above.
+ODEP
TEST 4: AC POWER DRAW
Spec: 100 Watts maximum quiescent. Initial Conditions: Controls per standard. Procedure: With no input signal and no load, measure
AC line wattage draw. If current draw is excessive, check for high AC line voltage or high bias voltage.
TEST 5: COMMON MODE REJECTION
Spec at 100 Hz: –70 dB. Spec at 20 kHz: –50 dB. Initial Conditions: Controls per standard. Procedure: No load. Inject a 0 dBu 100 Hz sine wave
into each channel, one channel at a time, with inverting and non-inverting inputs shorted together. At the output measure less than –44 dBu. Inject a 0 dBu 20 kHz sine wave into each channel, one channel at a time, with inverting and non-inverting inputs shorted together. At the output measure less than –24 dBu. Adjust R921 or R1021, if necessary, to obtain the required measurements.
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Power Base-3 & 1400CSL Amplifier Service Manual
Electrical Checkout Procedures
TEST 6: VOLTAGE GAIN
Spec 26dB Gain: ±3%. Spec 0.775V Sensitivity: ±6%. Spec 1.4V Sensitivity: +12%/–6%. Initial Conditions: Controls per standard. Procedure: No load connected. Inject a 0.775 VAC 1
kHz sine wave with the Sensitivity Switch in the 26 dB position. Measure 15.5 VAC ±0.5 VAC at the amplifier output. Inject a 0.775 VAC 1 kHz sine wave with the Sensitivity Switch in the 0.775V position. Measure 65.7 VAC ±3.9 VAC at the amplifier output. Inject a 1.4 VAC 1 kHz sine wave with the Sensitivity Switch in the 1.4V position. Measure 65.7 VAC +7.8/-3.9 VAC at the amplifier output. Return the Sensitivity Switch to the 26 dB position.
TEST 7: PHASE RESPONSE
Spec: ±10° from 10 Hz to 20 kHz at 1 Watt. Initial Conditions: Controls per standard, 8 ohm load on
each channel. Procedure: Inject a 1 kHz sine wave and adjust for 1 Watt output (2.8 VAC). Check input and output signals against each other, input and output signals must be within 10° of each other.
TEST 8: LEVEL CONTROLS
Spec: Level controlled by level controls. Initial Conditions: Controls per standard. Procedure: No Load. Inject a 1 kHz sine wave. With
level controls fully clockwise you should see full gain. As controls are rotated counterclockwise, observe similar gain reduction in each channel. When com­plete, return level controls to fully clockwise position.
TEST 10: SLEW RATE & 10 KHZ SQUARE WAVE
Spec: >17V/µS. Initial Conditions: Controls per standard. Procedure: Load each channel to 8 ohms. Inject a 10
kHz square wave to obtain 65 volts peak-to-peak at each output. Observe the slope of the square wave. It should typically measure 17 to 25 V/µS. Also, the square wave must not include overshoot, ringing, or any type of oscillation.
TEST 11: CROSSTALK
Spec: -60dB at 20 kHz. Initial Conditions: Controls per standard. Terminate
input of channel not driven with 600 ohms. Procedure: 8 ohm load on each channel. Inject a 20 kHz sine wave into the Channel 1 input and increase output level to 62 VAC. Measure less than 62 mVAC at the output of Channel 2. Inject a 20 kHz sine wave into the Channel 2 input and increase output level to 62 VAC. Measure less than 62 mVAC at the output of Channel
1.
TEST 12: OUTPUT POWER
Spec at 8 Ohm Stereo: 540W at 0.1% THD. Spec at 4 Ohm Stereo: 760W at 0.1% THD.
International 8 Ohm Stereo:International 8 Ohm Stereo:
International 8 Ohm Stereo: 510W at 0.1% THD.
International 8 Ohm Stereo:International 8 Ohm Stereo: International 4 Ohm Stereo:International 4 Ohm Stereo:
International 4 Ohm Stereo: 680W at 0.1% THD.
International 4 Ohm Stereo:International 4 Ohm Stereo:
Initial Conditions: Controls per standard. Procedure: Load each channel to 8 ohms. Inject a 1 kHz
sine wave and measure at least 65.7 VAC at the output of each channel. Load each channel to 4 ohms. Inject a 1 kHz sine wave and measure at least 55.1 VAC. All power measurements must be at less than 0.1% THD.
TEST 9: CURRENT LIMIT
Spec: Current Limit at 38 ±3 Amps Initial Conditions: Controls per standard. Procedure: Load each channel to 1 Ohm. Inject a 1 kHz
differentiated (or 10% duty cycle) square wave and increase output level until current limit occurs. Current limit should occur at 38 ±3 Amps (38 Vpk) with output device Vce less than 40 Vpk. Observe clean (no oscillations) current clipping.
In
.047 uF
Out
1K Ohm
Differenciator Circuit
14
TEST 13: REACTIVE LOADS
Spec: No oscillations. Safe with all types of loads. Initial Conditions: Controls per standard. Procedure Capacitive: Load each channel to 8 ohms in
parallel with 2 µF. Inject a 20 kHz sine wave with 55 VAC output for 10 seconds. Procedure Inductive: Load each channel to 8 ohms in parallel with 159 µHenries. Inject a 1 kHz sine wave with 35.8 VAC output for 10 seconds. Procedure Torture: Load each channel with the primary (red and black leads) of a DC-300A transformer (D 5781-6). Inject a 10 Hz sine wave at sufficient output level to cause 3 to 5 flyback pulses, for 10 seconds. Procedure Short: Inject a 60 Hz sine wave at 5 VAC minimum output. After establishing signal, short the output for 10 seconds.
Page 15
Power Base-3 & 1400CSL Amplifier Service Manual
Electrical Checkout Procedures
TEST 14: ODEP LIMITING
Spec: No oscillation on ODEP Limiting wave form;
either channel controls limiting in Parallel Mono Mode. Initial Conditions: Controls per standard; rag or other obstruction blocking fan so that it does not turn. Procedure: Load the amplifier to 4 ohms on each channel. Inject a 60 Hz sine wave and adjust for 35 Vrms at the output. After a few minutes observe a wave form similar to Figure 4. Remove the input signal from both channels and allow the amplifier to cool for a few minutes. Switch the amplifier to Parallel Mono and remove the load from Channel 1. Inject the signal into Channel 1 and observe that ODEP limiting occurs at the output of both channels. Remove the load from Channel 2, and install the load on Channel 1. Again, observe that both channels limit. Return all amplifier controls to standard initial conditions. Remove the fan obstruction.
less than 648 µV at the output of each channel (20 Hz­20 kHz bandpass filter).
TEST 17: TURN ON TRANSIENTS
Spec: No dangerous transients. Initial Conditions: Controls per standard. Procedure: From an off condition, turn on the amplifier
and monitor the output noise at the time of turn on. Note: Turn on noise may increase significantly if the amplifier is cycled off and on.
TEST 18: TURN OFF TRANSIENTS
Spec: No dangerous transients. Initial Conditions: Controls per standard. Procedure: From an on condition, turn off the amplifier
and monitor the output noise at the time of turn off. Note: Turn off noise may increase significantly if the amplifier is cycled off and on.
TEST 19: INTERMODULATION DISTORTION
Spec at 0 dB Output: 0.01%. Spec at –35 dB Output: 0.05%. Initial Conditions: Controls per standard. Procedure: Load each channel to 8 ohms. Inject a
SMPTE standard IM signal (60 Hz and 7 kHz sine wave mixed at 4:1 ratio) at 495 Watts (50.3 Volt RMS). With an IM analyzer measure less than 0.01% IMD. Repeat test at –35 dB (reference 495 Watts or 50.3 Volt RMS) and measure less than 0.05% IMD.
Figure 4. ODEP Limiting Wave Form
TEST 15: LF PROTECTION
Spec: Amplifier mutes for low frequency. Initial Conditions: Controls per standard. Procedure: No load. Inject a 0.5 Hz 6 volt peak-to-peak
square wave, or a 2 Hz 6VAC sine wave into each channel and verify that each channel cycles into mute.
TEST 16: SIGNAL TO NOISE RATIO
Spec: 100 dB below rated 8 ohm power 20 Hz to 20
kHz. 105 dB A-Weighted.
Initial Conditions: Controls per standard. Short inputs. Procedure: Load each channel to 8 ohms. Measure
TEST 20: CLIPPING
Spec: No protective action during test. Initial Conditions: Controls per standard. Procedure: Load each channel to 8 ohms. Inject a 1 kHz
sine wave at each input and drive output 6 dB into clip for 10 seconds. The amplifier should not activate any protective circuits (ODEP, Fault, or LF Protection).
POST TESTING
After completion of testing, if all tests are satisfactory, the amplifier controls should be returned to the posi­tions required by customer. If conditions are unknown or unspecified, factory settings are as follows: Level Controls: 9 to 11 O’Clock. Sensitivity Switch: 0.775V U.S., 1.4V International. Stereo/Mono Switch: Stereo. Ground Lift: Lift. Power: Off.
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Power Base-3 & 1400CSL Amplifier Service Manual
Parts List (Non-Module)
SUPPLIMENTAL ITEMS
CPN ITEM QTY
D 4137-2 Nylon Thumbscrew Washer 4 C 3342-0 Feet, Black Self-Stick 4 A10087-71012 10-32 .75 Machine (Rack Screw) 4 K80607-3 PB Series Owners Manual 1
POWER SUPPLY
CPN ITEM QTY
C 9837-3 Breaker, 30A 250VAC (100-120VAC) 1 C 9839-9 Breaker, 15A 250VAC (200-240VAC) 1 A10285-33 Fuse F1, .3A Slo Blow (120V 60Hz UL approved only) 1 A10285-7 Fuse F1, .5A AGC 1.25x.25 1 D 8598-1 PB-3 Power Transformer (120V 60Hz Only) 1 D 8601-3 1400CSL Power Transformer Universal Volt 1 A10089-10832 Screw, 8-32 2.0 Ph Machine 4 H43344-3 Primary Voltage Jumpers (Set of Three) 1 H43437-5 Power Cord Assembly, NEMA (Standard US model) 1 A10793-0503C Power Cord, EUR plug (European CSL) 1 A10214-7 Strain Relief, SR7N-2 Black 1 H43450-8 Power Switch Wires 1 C 6487-0 Switch, 2 Pole 22A Power Rocker 1 H43065-4 TransMotor (60 Hz Only) 1 H43055-5 TransMotor (Universal) 1 C 9939-7 Fan Blade, 4 Inch CCW 1 D 8439-8 Bracket, Fan 1 C 7062-0 6-32 X 5/16 FLTHD Screw 1 C 8752-5 35A 400V Bridge Rectifier 2 D 8438-0 Bracket, Capacitor 2 A10110-70812 Screw, 8-32 X .750 Pan Head 2 D 8639-3 6300µF 150V Electrolytic Capacitor 2 C 9870-4 10-32 X .38 PNHD with T25 4 A10095-4 #10 External Star Lockwasher 4 A10098-5 1/4" Belleville Spring Washer 4 D 6764-1 Washer, Shoulder Cap Assembly 4 H43469-8 Blue Wires, Cap Assembly 2 H43470-6 Red Wires, Cap Assembly 2
FUSE BOARD ASSEMBLY (MODULE Q43349-2)
CPN ITEM QTY
C 5060-6 Fuse Clip, PC Mount #926 2 C 7817-7 Tab, AMP .25 FASTON PC MOUNT 22 P10426-8 Fuse Board 1
LED ASSEMBLY
CPN ITEM QT
C 4342-9 Enable LED, Amber 1 P10068B4 LED Board 1
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Power Base-3 & 1400CSL Amplifier Service Manual
Parts List (Non-Module)
OUTPUT ASSEMBLY (ONE PER CHANNEL)
CPN ITEM QTY (PER CHANNEL)
C 8187-4 NPN Output Device 4 C 8188-2 PNP Output Device 4 C 8573-5 PNP Driver Transistor, TO-3P (2SA1186) 2 C 8574-3 NPN Driver Transistor, TO-3P (2SC2837) 2 D 7665-9 Clip, TO-3P Mounting 2 D 7666-7 Bracket, TO-3P Heatsink 2 C 8813-5 Q318/Q418 Bias Servo MPSA18/MPS8097 1 B 5842-8 Tubing, #23 TFE Thin Wall Red (For C 8813-5) Request in Inches C 5826-0 S100/S200 Thermal Sense LM334Z 1 B 5464-1 Tubing, #24 Teflon Thin W all (For C 5826-0) Request in Inches D 8774-8 PTC Thermal Sensor 95DEGC 1 A10315-1 Screw, 6-32-.56 Hex Washer Head 12 C 9491-9 Screw, 6-32-.312 Taptite Pan Ph 23 D 7796-2 Silpad Insulator (Between Chassis and Heatsinks) 1 D 7797-0 Output Thru-Hole Pad Insulator 1 D 8197-2 Paper Shroud 1 C 9387-9 Rivet, Plastic 2 F12019-0 Diode Heatsink Slug (Under diodes on Module) 1 M21324-5 Heatsink, Aluminum 2 H43058-9 Output Wires, Both Red and Black 1
Output Module (See Module List) 1
BACK PANEL ASSEMBLY
CPN ITEM QTY
A10214-7 Strain Relief (Power Cord) 1 C 2823-0 Dual Binding Post Assembly 2 H43437-5 Power Cord Assembly, NEMA (Standard US Model) 1 A10793-0503C Power Cord EUR Plug (European CSL) 1 F12605-6 Back Panel 1 M46285-9 Back Panel Assembly (w/ Binding Posts & Strain Relief) 1 A10019-8 Nut, #8 32-2 Captive 2
CHASSIS FRONT ASSEMBLY
CPN ITEM QTY
A10090-70806 Screw, 8-32-.375 Mach Ph Oval (Grille) 3 A10090-70808 Screw, 8-32-.5 Mach Ph Oval (End Caps) 4 A10101-5 Washer, Nylon (Grille) 3 A10173-1 Clip, Grille Filter 3 D 6944-9 Air Filter 1 D 8465J2 End Cap 2 F12435J7 Grille 1 C 6487-0 Switch, 2 Pole 22A Power Rocker 1 F12566J9 Overlay, PB3 1 D 8638-5 Overlay, 1400CSL 1
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Power Base-3 & 1400CSL Amplifier Service Manual
Parts List (Non-Module)
MAIN CHASSIS ASSEMBLY
CPN ITEM QTY
A10086-70806 Screw, 8-32 x .37 RDHD Ph 2 A10086-10604 Screw, 6-32 x .25 RDHD Ph 2 A10094-3 Washer, #6 Black Star 3 A10094-4 Washer, #6 Zinc Star 2 A10094-6 Washer, #8 Black Star 4 A10099-5 Washer, #8 Nylon Shoulder 4 A10109-10822 Screw, 8-18-1.375 Pan Ph 2 A10110-70812 Screw, 8-32-.75 Taptite Pan Ph 2 A10192-1 Snap Bushing .5 4 C 6487-0 Power Switch 22A Rocker 2 Pole 1 C 6912-7 Tension Retainer Board Support 2 C 6913-5 Spacer Nut, 1 inch 2 C 6914-3 Spacer Nut, .75 inch 2 C 8812-7 5.5" Cable Tie 5 C 8852-3 .5 Locking PCB Suppor t 5 C 9491-9 Screw, 6-32 x .312 Pan Head 6 D 7600-6 Ground Strap (DBP to Chassis) 1 D 7784-8 Label, Sensitivity Switch 1 D 8606-2 Label, F1 Fuse Replacement 1 F10787J3 Back Panel Plate 1 D 8501-5 Cover , Top 1 D 8548-6 Cover, Bottom 1 A10110-70605 Screw, 6-32-.312 Taptite Ph (Covers) 20 F12610-6 Chassis 1
Main Module (See Module List) 1
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Power Base-3 & 1400CSL Amplifier Service Manual
Module Information
MODULE HISTORY
The PB-3 and 1400CSL amplifiers were introduced in January of 1995. Since then there have been several updates and revisions, some of which called for new modules. The following is a list of Main and Output modules used up to this date, June 1995. It should be noted that both the PB-3 and the 1400CSL use the same modules.
OUTPUT MODULES: (left and right are identical)
Q43339-3 Original Output Module, still in production. Uses P10429-2 board.
MAIN MODULES:
Q43353-4 Original Main Module on D 8679-9 board. Used until 6-14-95. Q43400-3 Main Module on D 8827-4 board.
FUSE MODULE:
Q43349-2 See parts list on page 16
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Power Base-3 & 1400CSL Amplifier Service Manual
Q43339-3 Output Module Parts List (P10429-2 Board)
Q43339-3 Output Module for PB-3:
CAPACITORS
C01 C 8511-5 .047µF C02 C 8426-6 .1µF C03 C 8426-6 .1µF C04 C 6806-1 .01µF C05 C 6806-1 .01µF C06 C 6806-1 .01µF C07 C 6807-9 .001µF C08 C 6810-3 180pF C09 C 6809-5 220pF C43 C 7697-3 .01µF 500V
DIODES
D01 C 2851-1 1N4004 D02 C 2851-1 1N4004 D03 C 2851-1 1N4004 D04 C 2851-1 1N4004 D05 C 2941-0 1N5402 D06 C 2941-0 1N5402 D07 C 2941-0 1N5402 D08 C 2941-0 1N5402 D09 C 2851-1 1N4004 D10 C 2851-1 1N4004 D11 C 2851-1 1N4004 D12 C 2851-1 1N4004 D13 C 2851-1 1N4004 D14 C 2851-1 1N4004
INDUCTORS
L00 C 6592-6 Output Coil L01 C 3510-2 470µH L02 C 3510-2 470µH
TRANSISTORS
Q17 C 8508-1 NPN 2SC3298B Q19 C 8509-9 PNP 2SA1306B
RESISTORS
R00 A10266-7501 75 R01 A10266-1011 100 R02 C 7778-1 5.6 flame proof R03 C 6486-2 .2 5W R04 C 6486-2 .2 5W R06 C 6486-2 .2 5W R07 C 6486-2 .2 5W R09 C 7779-9 22 flame proof R10 A10266-1011 100 R11 C 7317-8 2.7 5W R12 A10266-2R74 2.7 2W R13 A10266-7501 75 R14 A10266-2R74 2.7 2W R16 C 6486-2 .2 5W R17 C 6486-2 .2 5W R19 C 6486-2 .2 5W R20 C 6486-2 .2 5W R21 C 7778-1 5.6 flame proof R22 C 7779-9 22 flame proof R23 C 6844-2 250 Pot LS Bias R24 A10266-1331 13K R25 A10266-2221 2.2K R26 C 6844-2 250 Pot HS Bias R27 A10266-3911 390 R28 A10266-1331 13K R29 A10266-5101 51 R30 A10265-10201 102 R41 A10266-2201 22 R42 A10266-2201 22
MISC.
Board P10429-2 Jumpers C 5868-2 0 Ohm Jumper (11) Clips D 6414-3 Q17/19 Hold Down J500 J600 C 9828-2 12 Pin Header
Note: Q18, S100/200, Driver and Output Transistors are not included with the module. See the Output Assembly Parts List on page 17.
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Power Base-3 & 1400CSL Amplifier Service Manual
Q43353-4 Main Module Parts List (D 8679-9 Board)
Q43353-4 Applicability: Main Module PB-3/1400CSL units. For Schematic See J0659-3.
CAPACITORS
C1 C 3913-8 470µF C2 C 3913-8 470µF C4 C 6802-0 .47µF C5 C 6806-1 .01µF C6 C 6806-1 .01µF C7 C 8897-8 .1µF C8 C 5362-6 2.2uF C100 C200 C 5311-3 22µF C101 C201 C 9464-6 10pF C102 C202 C 8576-8 100uF C103 C203 C 6805-3 .022µF C104 C204 C 6805-3 .022µF C105 C205 C 6812-9 47pF C106 C206 C 6812-9 47pF C107 C207 C 8897-8 .1µF C108 C208 C 6814-5 12pF C109 C209 C 8576-8 100µF C110 C210 C 5362-6 2.2µF C112 C212 C 9991-8 1µF C113 C213 C 9992-6 47µF C114 C214 C 8854-9 100µF C115 C215 C 8854-9 100µF C116 C216 C 9992-6 47µF C117 C217 C 9991-8 1µF C118 C218 C 6814-5 12pF C119 C219 C 6802-0 .47µF C122 C222 C 6811-1 100pF C123 C223 C 6812-9 47pF C124 C224 C 6812-9 47pF C129 C229 C 6814-5 12pF C130 C230 C 6813-7 27pF C133 C233 C 6813-7 27pF C134 C234 C 6805-3 .022µF C135 C235 C 6805-3 .022µF C136 C236 C 6808-7 470pF C137 C237 C 6808-7 470pF C138 C238 C 6813-7 27pF C139 C239 C 6813-7 27pF C140 C240 C 6812-9 47pF C141 C241 C 6812-9 47pF C144 C244 C 8576-8 100µF C145 C245 C 6812-9 47pF C146 C246 C 6812-9 47pF C147 C247 C 6806-1 .01µF C148 C248 C 6810-3 180pF C149 C249 C 6808-7 470pF C150 C250 C 6806-1 .01µF
C151 C251 C 6806-1 .01µF C152 C252 C 6950-7 82pF 5% C153 C253 C 8897-8 .1µF C154 C254 A10434-104JD .1µF 250V C155 C255 C 8897-8 .1µF C156 C256 C 8897-8 .1µF C158 C258 C 6805-3 .022uF C159 C259 C 6805-3 .022uF C160 C260 C 8897-8 .1uF C161 C261 C 8897-8 .1uF
DIODES
D1 C 2851-1 1N4004 D2 C 2851-1 1N4004 D3 C 2851-1 1N4004 D4 C 2851-1 1N4004 D5 C 2851-1 1N4004 D6 C 2851-1 1N4004 D7 C 2851-1 1N4004 D100 D200 C 3181-2 1N4148 D101 D201 C 3824-7 1N970B, 24V D103 D203 C 3181-2 1N4148 D104 D204 C 3181-2 1N4148 D108 D208 C 3181-2 1N4148 D109 D209 C 3181-2 1N4148 D110 D210 C 3181-2 1N4148 D111 D211 C 5061-4 1N3070 D112 D212 C 3181-2 1N4148 D113 D213 C 3181-2 1N4148 D120 D220 C 3181-2 1N4148 D121 D221 C 3181-2 1N4148 D122 D222 C 3181-2 1N4148 D123 D223 C 5061-4 1N3070 D124 D224 C 3181-2 1N4148 D125 D225 C 3181-2 1N4148 D126 D226 C 5061-4 1N3070 D127 D227 C 5061-4 1N3070 D129 D229 C 3181-2 1N4148 D130 D230 C 3181-2 1N4148 D131 D231 C 3181-2 1N4148 D132 D232 C 3181-2 1N4148 D133 D233 C 3181-2 1N4148 D134 D234 C 3181-2 1N4148 E100 E200 C 9857-1 RED E101 E201 C 9857-1 RED
TRANSISTORS
Q100 Q200 D 2961-7 NPN 2N3859A Q101 Q201 C 3578-9 PNP MPSA93 Q102 Q202 C 3810-6 NPN MPSA43 Q103 Q203 C 3786-8 PNP PN4250 Q105 Q205 C 3578-9 PNP MPSA93
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Power Base-3 & 1400CSL Amplifier Service Manual
Q43353-4 Main Module Parts List Cont. (D 8679-9 Board)
Q106 Q206 C 3625-8 NPN 2N4125 Q107 Q207 C 3786-8 PNP PN4250 Q108 Q208 C 5891-4 NPN MTS105 Q109 Q209 D 2961-7 NPN 2N3859A Q110 Q210 C 3810-6 NPN MPSA43 Q112 Q212 C 3625-8 NPN 2N4125 Q113 Q213 C 3625-8 NPN 2N4125 Q115 Q215 D 2962-5 NPN MPS8097 Q116 Q216 C 3786-8 PNP PN4250 Q117 Q217 D 2961-7 NPN 2N3859A Q118 Q218 D 2961-7 NPN 2N3859A Q119 Q219 C 3625-8 NPN 2N4125 Q120 Q220 C 3625-8 NPN 2N4125 Q123 Q223 C 7458-0 NPN 2N4123 Q124 Q224 C 3625-8 PNP 2N4125 Q125 Q225 C 3786-8 PNP PN4250 Q126 Q226 C 5891-4 NPN MTS105 Q127 Q227 C 3625-8 PNP 2N4125 Q128 Q228 C 7458-0 NPN 2N4123 Q129 Q229 C 3625-8 PNP 2N4125 Q130 Q230 C 7458-0 NPN 2N4123 Q131 Q231 C 3625-8 PNP 2N4125 Q132 Q232 C 3625-8 PNP 2N4125 Q133 Q233 C 3625-8 PNP 2N4125 Q134 Q234 C 3625-8 PNP 2N4125 Q135 Q235 C 7458-0 NPN 2N4123 Q136 Q236 C 7458-0 NPN 2N4123 Q137 Q237 C 3625-8 PNP 2N4125
RESISTORS
N101A N201A A10265-68111 6.81K 1% N101B N201B A10265-32421 32.4K 1% N101C N201C A10265-17421 17.4K 1% N101D N201D A10265-17421 17.4K 1% N101E N201E A10265-32421 32.4K 1% N101F N201F A10265-68111 6.81K 1% R1 A10265-53621 53.6K 1% R2 C 7340-0 24 5W R3 C 7340-0 24 5W R4 A10265-46421 46.4K 1% R5 A10266-3321 3.3K R7 A10266-4331 43K R8 A10265-75021 75K 1% R17 A10265-75021 75K 1% R18 A10266-4331 43K R100 R200 C 7409-3 5K Linear Pot (Level) R101 R201 A10265-49911 4.99K 1% R102 R202 A10266-5111 510 R103 R203 A10265-10031 100K 1% R104 R204 A10266-2721 2.7K R105 R205 A10266-2721 2.7K R106 R206 A10266-1231 12K
R107 R207 A10266-6831 68K R108 R208 A10265-80601 806 R109 R209 A10266-5601 56 R110 R210 A10266-6831 68K R111 R211 A10266-1231 12K R113 R213 A10266-4721 4.7K R118 R218 A10265-28701 287 1% R119 R219 A10265-71501 715 1% R120 R220 A10265-28701 287 1% R121 R221 C 5062-2 100K Pot (–ODEP) R122 R222 A10266-2741 270K R123 R223 A10266-2732 27K .5W R124 R224 A10266-6821 6.8K R125 R225 C 8836-6 100 .5W Flame Proof R126 R226 C 8836-6 100 .5W Flame Proof R127 R227 A10266-6821 6.8K R128 R228 A10266-1331 13K R129 R229 A10265-10031 100K 1% R130 R230 A10265-10031 100K 1% R131 R231 A10266-1331 13K R132 R232 C 5062-2 100K Pot (+ODEP) R133 R233 A10266-2741 270K R134 R234 A10266-2732 27K .5W R135 R235 C 8836-6 100 .5W Flame Proof R136 R236 A10266-6821 6.8K R137 R237 C 8836-6 100 .5W Flame Proof R138 R238 A10266-6821 6.8K R139 R239 A10265-80601 806 1% R140 R240 A10266-5601 56 R141 R241 A10266-1541 150K R142 R242 A10266-1541 150K R143 R243 A10266-4711 470 R144 R244 A10266-4711 470 R145 R245 A10266-4711 470 R146 R246 A10266-1231 12K R147 R247 C 8836-6 100 .5W Flame Proof R148 R248 A10266-2721 2.7K R149 R249 C 8836-6 100 .5W Flame Proof R150 R250 A10266-2721 2.7K R151 R251 A10266-1231 12K R152 R252 A10265-11521 11.5K 1% R153 R253 A10124-24 JUMPER R154 R254 A10266-5601 56 R155 R255 A10266-1321 1.3K R156 R256 A10266-1321 1.3K R157 R257 A10266-1321 1.3K R158 R258 A10265-11321 11.3K R159 R259 A10266-1021 1K R160 R260 A10266-5601 56 R161 R261 A10266-4701 47 R162 R262 A10266-4701 47 R163 R263 A10266-5601 56
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Power Base-3 & 1400CSL Amplifier Service Manual
Q43353-4 Main Module Parts List Cont. (D 8679-9 Board)
R164 R264 A10266-4711 470 R165 R265 A10266-4711 470 R166 R266 A10266-4711 470 R167 R267 A10265-10011 1K 1% R168 R268 A10265-10011 1K 1% R170 R270 A10265-10011 1K 1% R171 R271 A10265-10011 1K 1% R173 R273 A10266-5601 56 R174 R274 A10265-24921 24.9K 1% R175 R275 A10265-76811 7.68K 1% R176 R276 A10265-24921 24.9K 1% R177 R277 A10265-19121 19.1K 1% R179 R279 A10266-1321 1.3K R180 R280 A10266-4711 470 R181 R281 A10266-4721 4.7K R182 R282 A10266-2201 22 R184 R284 A10266-4741 470K R186 R286 A10266-2751 2.7M R187 R287 A10266-3321 3.3K R188 R288 A10266-3321 3.3K R189 R289 A10266-2731 27K R190 R290 A10266-2051 2M R193 R293 A10266-1031 10K R194 R294 A10265-10031 100K 1% R195 R295 A10266-3021 3K R196 R296 A10266-4721 4.7K R197 R297 A10265-10021 10K 1% R198 R298 A10266-4721 4.7K R199 R299 A10265-10021 10K 1% R300 R400 A10265-10031 100K 1% R301 R401 A10265-10031 100K 1% R909 R1009 A10266-4741 470K R911 R1011 A10266-1521 1.5K R912 R1012 A10266-4711 470 R913 R1013 A10266-1041 100K R915 R1015 A10266-2201 22 R916 R1016 A10266-2201 22 R917 R1017 A10266-10021 10K R918 R1018 A10266-10021 10K R919 R1019 A10266-10021 10K R920 R1020 A10266-10021 10K R921 R1021 C 9079-2 200 Pot (CMR Null) R922 R1022 A10265-71501 715 1% R923 R1023 A10265-35711 3.57K 1% R924 R1024 A10266-5111 510 R925 R1025 A10266-1041 100K
R926 R1026 A10266-5111 510 R927 R1027 A10266-1041 100K R928 R1028 A10265-35711 3.57K 1% R929 R1029 A10266-1241 120K R930 R1030 A10266-1241 120K R931 R1031 A10266-3921 3.9K R932 R1032 A10266-1031 10K R933 R1033 A10266-4731 47K R934 R1034 A10266-1031 10K R935 R1035 A10266-4731 47K R936 R1036 A10266-1031 10K R937 R1037 A10266-1031 10K R938 R1038 A10266-1031 10K R939 R1039 A10266-4731 47K R940 R1040 A10266-4731 47K R941 R1041 A10266-4731 47K R942 R1042 A10266-4731 47K
SWITCHES
S2 C 7325-1 Ground Lift S3 C 7960-5 Sensitivity S4 C 6781-6 Stereo/Mono
INTEGRATED CIRCUITS
U1 C 5095-2 UA7815 U2 C 5096-0 UA7915 U100 U200 C 6911-9 UPA75 U101 U201 C 6411-0 H11C2 U102 U202 C 4345-2 LM339 U103 U203 C 6910-1 UPA76 U104 U204 C 7558-7 MC33079P
MISC.
Board D 8679-9 TP1 TP2 C 6564-6 HDR, 10POS Socket C 3450-1 14 Pin HW 9-10 C 9494-3 TO-220, Heatsinks HW 11-15 C 9944-7 Spacer, .25 push J1 C 7593-4 5 Pin Header J11 C 7526-4 3 Pin Header J12 C 7873-0 2 Pin Header J100 J200 C 6777-4 Phone Jack Cover C 6778-2 Phone Jack Cover J500 J800 D 8681-5 10 Inch Ribbon J600 J700 D 8680-7 6 Inch Ribbon HW5-8 C 8812-7 5.5" Cable Tie Z6 C 5868-2 0 Ohm Jumper
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Power Base-3 & 1400CSL Amplifier Service Manual
Q43400-3 Main Module Parts List (D 8827-4)
Q43400-3 PB-3, 1400CSL MAIN MODULE
CAPACITORS
C1 C 3913-8 470µF C2 C 3913-8 470µF C4 C 6802-0 .47µF C5 C 6806-1 .01µF C6 C 6806-1 .01µF C7 C 8897-8 .1µF C8 C 5362-6 2.2uF C100 C200 C 5311-3 22µF C101 C201 C 9464-6 10pF C102 C202 C 8576-8 100uF C103 C203 C 6805-3 .022µF C104 C204 C 6805-3 .022µF C105 C205 C 6812-9 47pF C106 C206 C 6812-9 47pF C107 C207 C 8897-8 .1µF C108 C208 C 6814-5 12pF C109 C209 C 8576-8 100µF C110 C210 C 5362-6 2.2µF C112 C212 C 9991-8 1µF C113 C213 C 9992-6 47µF C114 C214 C 8854-9 100µF C115 C215 C 8854-9 100µF C116 C216 C 9992-6 47µF C117 C217 C 9991-8 1µF C118 C218 C 6814-5 12pF C119 C219 C 6802-0 .47µF C122 C222 C 6811-1 100pF C123 C223 C 6812-9 47pF C124 C224 C 6812-9 47pF C129 C229 C 6814-5 12pF C130 C230 C 6813-7 27pF C133 C233 C 6813-7 27pF C134 C234 C 6805-3 .022µF C135 C235 C 6805-3 .022µF C136 C236 C 6808-7 470pF C137 C237 C 6808-7 470pF C138 C238 C 6813-7 27pF C139 C239 C 6813-7 27pF C140 C240 C 6812-9 47pF C141 C241 C 6812-9 47pF C144 C244 C 8576-8 100µF C145 C245 C 6812-9 47pF C146 C246 C 6812-9 47pF C147 C247 C 6806-1 .01µF C148 C248 C 6810-3 180pF C149 C249 C 6808-7 470pF C150 C250 C 6806-1 .01µF C151 C251 C 6806-1 .01µF C152 C252 C 6950-7 82pF 5%
C153 C253 C 8897-8 .1µF C154 C254 A10434-104JD .1µF 250V C155 C255 C 8897-8 .1µF C156 C256 C 8897-8 .1µF C158 C258 C 6805-3 .022uF C159 C259 C 6805-3 .022uF C160 C260 C 8897-8 .1uF C161 C261 C 8897-8 .1uF C113X C213X OPEN C116X C216X OPEN
DIODES
D1 C 2851-1 1N4004 D2 C 2851-1 1N4004 D3 C 2851-1 1N4004 D4 C 2851-1 1N4004 D5 C 2851-1 1N4004 D6 C 2851-1 1N4004 D7 C 2851-1 1N4004 D100 D200 C 3181-2 1N4148 D101 D201 C 3181-2 1N4148 D102 D202 C 3824-7 1N970B D103 D203 C 3181-2 1N4148 D104 D204 C 3181-2 1N4148 D105 D205 C 2851-1 1N4004 D106 D206 C 2851-1 1N4004 D108 D208 C 3181-2 1N4148 D109 D209 C 3181-2 1N4148 D110 D210 C 3181-2 1N4148 D111 D211 C 5061-4 1N3070 D112 D212 C 3181-2 1N4148 D113 D213 C 3181-2 1N4148 D120 D220 C 3181-2 1N4148 D121 D221 C 3181-2 1N4148 D122 D222 C 3181-2 1N4148 D123 D223 C 5061-4 1N3070 D124 D224 C 3181-2 1N4148 D125 D225 C 3181-2 1N4148 D126 D226 C 5061-4 1N3070 D127 D227 C 5061-4 1N3070 D128 228 OPEN D129 D229 C 3181-2 1N4148 D130 D230 C 3181-2 1N4148 D131 D231 C 3181-2 1N4148 D132 D232 C 3181-2 1N4148 D133 D233 C 3181-2 1N4148 D134 D234 C 3181-2 1N4148
L.E.D.'S
E100 E200 C 9857-1 RED E101 E201 C 9857-1 RED
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Power Base-3 & 1400CSL Amplifier Service Manual
Q43400-3 Main Module Parts List Cont. (D 8827-4)
NETWORK RESISTORS
N101A N201A A10265-68111 6.81K 1% N101B N201B A10265-32421 32.4K 1% N101C N201C A10265-17421 17.4K 1% N101D N201D A10265-17421 17.4K 1% N101E N201E A10265-32421 32.4K 1% N101F N201F A10265-68111 6.81K 1%
TRANSISTORS
Q100 Q200 D 2961-7 2N3859A Q101 Q201 C 3578-9 MPSA93 Q102 Q202 C 3810-6 MPSA43 Q103 Q203 C 3786-8 PN4250 Q105 Q205 C 3578-9 MPSA93 Q106 Q206 C 3625-8 2N4125 Q107 Q207 C 3786-8 PN4250 Q108 Q208 C 5891-4 MTS105 Q109 Q209 D 2961-7 2N3859A Q110 Q210 C 3810-6 MPSA43 Q112 Q212 C 3625-8 2N4125 Q113 Q213 C 3625-8 2N4125 Q115 Q215 D 2962-5 MPS8097 Q116 Q216 C 3786-8 PN4250 Q117 Q217 D 2961-7 2N3859A Q118 Q218 D 2961-7 2N3859A Q119 Q219 C 3625-8 2N4125 Q120 Q220 C 3625-8 2N4125 Q123 Q223 C 7458-0 2N4123 Q124 Q224 C 3625-8 2N4125 Q125 Q225 C 3786-8 PN4250 Q126 Q226 C 5891-4 MTS105 Q127 Q227 C 3625-8 2N4125 Q128 Q228 C 7458-0 2N4123 Q129 Q229 C 3625-8 2N4125 Q130 Q230 C 7458-0 2N4123 Q131 Q231 C 3625-8 2N4125 Q132 Q232 C 3625-8 2N4125 Q133 Q233 C 3625-8 2N4125 Q134 Q234 C 3625-8 2N4125 Q135 Q235 C 7458-0 2N4123 Q136 Q236 C 7458-0 2N4123 Q137 Q237 C 3625-8 2N4125 Q138 Q238 C 3810-6 MPSA42 Q139 Q239 C 3578-9 MPSA93
RESISTORS
R1 A10265-53621 53.6K 1% R2 C 7340-0 24 5W R3 C 7340-0 24 5W R4 A10265-46421 46.4K 1% R5 C 3617-5 3.3K 1W
R7 A10266-4331 43K R8 A10265-75021 75K 1% R10 OPEN R11 OPEN R12 OPEN R17 A10265-75021 75K 1% R18 A10266-4331 43K R100 R200 C 7409-3 5K Linear Pot R101 R201 A10265-49911 4.99K 1% R102 R202 A10266-5111 510 R103 R203 A10265-10031 100K 1% R104 R204 A10266-2721 2.7K R105 R205 A10266-2721 2.7K R106 R206 A10266-1231 12K R107 R207 A10266-6831 68K R108 R208 A10265-80601 806 R109 R209 A10266-5601 56 R110 R210 A10266-6831 68K R111 R211 A10266-1231 12K R112 R212 OPEN R113 R213 A10266-4721 4.7K R114 R214 OPEN R115 R215 OPEN R116 R216 OPEN R117 R217 OPEN R118 R218 A10265-28701 287 1% R119 R219 A10265-71501 715 1% R120 R220 A10265-28701 287 1% R121 R221 C 5062-2 100K Pot R122 R222 A10266-2741 270K R123 R223 A10266-2732 27K .5W R124 R224 A10266-6821 6.8K R125 R225 C 8836-6 100 .5W FP R126 R226 C 8836-6 100 .5W FP R127 R227 A10266-6821 6.8K R128 R228 A10266-1331 13K R129 R229 A10265-10031 100K 1% R130 R230 A10265-10031 100K 1% R131 R231 A10266-1331 13K R132 R232 C 5062-2 100K Pot R133 R233 A10266-2741 270K R134 R234 A10266-2732 27K .5W R135 R235 C 8836-6 100 .5W FP R136 R236 A10266-6821 6.8K R137 R237 C 8836-6 100 .5W FP R138 R238 A10266-6821 6.8K R139 R239 A10265-80601 806 1% R140 R240 A10266-5601 56 R141 R241 A10266-1541 150K R142 R242 A10266-1541 150K R143 R243 A10266-4711 470 R144 R244 A10266-4711 470
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Power Base-3 & 1400CSL Amplifier Service Manual
Q43400-3 Main Module Parts List Cont. (D 8827-4)
R145 R245 A10266-4711 470 R146 R246 A10266-1231 12K R147 R247 C 8836-6 100 .5W FP R148 R248 A10266-2721 2.7K R149 R249 C 8836-6 100 .5W FP R150 R250 A10266-2721 2.7K R151 R251 A10266-1231 12K R152 R252 A10265-11521 11.5K 1% R153 R253 A10124-24 JUMPER R154 R254 A10266-5601 56 R155 R255 A10266-1321 1.3K R156 R256 A10266-1321 1.3K R157 R257 A10266-1321 1.3K R158 R258 A10265-11321 11.3K R159 R259 A10265-10011 1K 1% R160 R260 A10266-5601 56 R161 R261 A10266-4701 47 R162 R262 A10266-4701 47 R163 R263 C10166-4 56 FP R164 R264 A10266-4711 470 R165 R265 A10266-4711 470 R166 R266 A10266-4711 470 R167 R267 A10265-10011 1K 1% R168 R268 A10265-10011 1K 1% R169 R269 OPEN R170 R270 A10265-10011 1K 1% R171 R271 A10265-10011 1K 1% R172 R272 OPEN R173 R273 C10166-4 56 FP R174 R274 A10265-24921 24.9K 1% R175 R275 A10265-80611 8.06K 1% R176 R276 A10265-24921 24.9K 1% R177 R277 A10265-20021 20.0K 1% R179 R279 A10266-1321 1.3K R180 R280 A10266-4711 470 R181 R281 A10266-4721 4.7K R182 R282 A10266-2201 22 R184 R284 A10266-4741 470K R186 R286 A10266-2751 2.7M R187 R287 A10266-3321 3.3K R188 R288 A10266-3321 3.3K R189 R289 A10266-2731 27K R190 R290 A10266-2051 2M R193 R293 A10266-1031 10K R194 R294 A10265-10031 100K 1% R195 R295 A10266-3021 3K R196 R296 A10266-4721 4.7K R197 R297 A10265-10021 10K 1% R198 R298 A10266-4721 4.7K R199 R299 A10265-10021 10K 1% R300 R400 A10265-10031 100K 1% R301 R401 A10265-10031 100K 1%
R911 R1011 A10266-1521 1.5K R912 R1012 A10266-4711 470 R913 R1013 A10266-1041 100K R914 R1014 OPEN R915 R1015 A10266-2201 22 R916 R1016 A10266-2201 22 R917 R1017 A10266-10021 10K R918 R1018 A10266-10021 10K R919 R1019 A10266-10021 10K R920 R1020 A10266-10021 10K R921 R1021 C 9079-2 200 Pot R922 R1022 A10265-71501 715 1% R923 R1023 A10265-35711 3.57K 1% R924 R1024 A10266-5111 510 R925 R1025 A10266-1041 100K R926 R1026 A10266-5111 510 R927 R1027 A10266-1041 100K R928 R1028 A10265-35711 3.57K 1% R929 R1029 A10266-1241 120K R930 R1030 A10266-1241 120K R931 R1031 A10266-3921 3.9K R932 R1032 A10266-1031 10K R933 R1033 A10266-4731 47K R934 R1034 A10266-1031 10K R935 R1035 A10266-4731 47K R936 R1036 A10266-1031 10K R937 R1037 A10266-1031 10K R938 R1038 A10266-1031 10K R939 R1039 A10266-4731 47K R940 R1040 A10266-4731 47K R941 R1041 A10266-4731 47K R942 R1042 A10266-4731 47K R943 R1043 A10266-1031 10K R944 R1044 A10266-1031 10K R945 R1045 A10266-4701 47 R946 R1046 A10266-2031 20K R947 R1074 A10266-2031 20K
SWITCHES
S2 C 7325-1 Gr ound Lift S3 C 7960-5 Sensitivity S4 C 6781-6 Stereo/Mono
HEADERS
TP1 TP2 C 6564-6 HDR
INTEGRATED CIRCUITS
U1 C 5095-2 UA7815 U2 C 5096-0 UA7915 U100 U200 C 6911-9 UPA75 U101 U201 C 6411-0 H11C2
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Power Base-3 & 1400CSL Amplifier Service Manual
Q43400-3 Main Module Parts List Cont. (D 8827-4)
U102 U202 C 4345-2 LM339 U103 U203 C 6910-1 UPA76 U104 U204 C 7558-7 MC33079P U100A U200A OPEN U103A U203A OPEN
MISCELLANEOUS
Board D 8827-4 Socket C 3450-1 14 Pin, (2) HW9-10 C 9494-3 TO-220, (2) HW11-15 C 9944-7 Spacer, (5) J1 C 7593-4 5 Pin HDR J2 OPEN J11 C 7526-4 3 Pin HDR J12 C 7873-0 2 Pin HDR J100 J200 C 6777-4 Input, Ph Jk Cover C 6778-2 Ph Jk CVR J101 J201 OPEN J500 J800 D 8681-5 Ribbon, 10" J600 J700 D 8680-7 Ribbon, 6" HW5-8 C 8812-7 5.5" Tie, (4) Z6 C 5868-2 0 Ohm Jmp
27
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