Crown FC 4500 User Manual

Page 1
FC 4500
Specifications
FC 4500 Series
Sit-down Rider Lift Truck
Series
Page 2
FC 4500 Series
14.6"
Sit-down Rider Lift Truck
Page 3
FC 4500 Series
Specifications
Manufacturer
1
Model
2
Load Capacity*
3
Load Center
4
Power
5
Operator Type
6
Tire Type
7
General Information
Wheels (x = driven)
8 9
Mast (See Mast Chart)
Fork Carriage
12
Forks
13
Tilt
14
Battery Compartment Headlength
15
Width Overall
16
Dimensions
17
Height with Load Backrest
18
Turning Radius
21
Load Distance
22
Aisle Width (Add Load + Clear)
23
Speed Travel
24
Speed Lift†† DC
25
AC
Performance
Speed Lower
26
Weight, Less Battery
32
Axle Load with Max Battery,
33
Loaded Axle Load with Max Battery,
34
Weights
Unloaded
36
Tires
37
Wheelbase
38
Tread/Track Width
39
Ground Clearance, Loaded
40
Chassis
41
Grade Clearance, Loaded
42
Brakes
43 44 45
Battery
46
47
Battery
Battery Floor Height
48 49
Motors
50
Motors
Operating Pressure
51
Fork Face to Load CG Electric
Number Front/Rear Lifting Height (MFH) Free Lift Height
Standard L x W x T Optional Lengths F° / B° Interlocked Fork Height**
Length to Fork Face Standard Tread Wide Tread Mast Collapsed Mast Extended
Center of Wheel to Fork Face Right Angle Stack Empty / Loaded 48V Empty / Loaded 36V Empty / Loaded 48V Empty / Loaded 36V Empty / Loaded 48V Empty / Loaded 36V Empty / Loaded
Front Rear Front Rear Size Front Size Rear
Front Standard / Rear Front Optional / Rear Lowest Point Center of Wheelbase
Service Parking Type Capacity - 36V
Capacity - 48V
Weight - Min Weight - Max Size - Max
With Rollers / w/o Rollers Tractor Motor, dia Lift Motor, dia For Attachments
Crown Equipment Corporation
FC 4510/15-40 FC 4520/25-40 lb 4000 in 24
36-Volt / 48-Volt
Sit-down Rider Counterbalanced
Cushion
2x / 2 in 188 in 32.2
ITA Class II in 36 x 4 x 1.8 in 42, 48, 54, 60
degree 5 / 5
in 66 in 27 33 in 77.8 84 in 43.4 in 47.5 in 83 in 236 in 69.1 75.3 in 15.8 in 84.9 91.1
mph 11 / 10.2 mph 9 / 8.3
fpm 110 / 76 fpm 76 / 58 fpm 110 / 92 fpm 104 / 71 fpm 90
lb 7,243 7,195 lb 11,987 11,752 lb 1,886 2,242 lb 4,787 4,851 lb 5,086 5,144 in 21 x 7 x 15 in 16 x 6 x 10.5 in 49.7 54.7 in 36.4 / 36 in 40.5 / 36 in 3 in 4.8
% 38 35
Foot Hydraulic
Hand Electro-hydraulic
Lead Acid
AH 1210 1430
kWh 42.5 50.2
AH 880 1100
kWh 41.2 51.5
lb 2630 2800 lb 3200 4000
Length 27.25 32.94
Width 38.69
Height 22.25
in 17.4 / 17.1 in 11.4 in 7.2
psi Up to 3000
Page 4
FC 4500 Series
Specifications
Manufacturer
1
Model
2
Load Capacity*
3
Load Center
4
Power
5
Operator Type
6
Tire Type
7
General Information
Wheels (x = driven)
8 9
Mast (See Mast Chart)
Fork Carriage
12
Forks
13
Tilt
14
Battery Compartment Headlength
15
Width Overall
16
Dimensions
17
Height with Load Backrest
18
Turning Radius
21
Load Distance
22
Aisle Width (Add Load + Clear)
23
Speed Travel
24
Speed Lift†† DC
25
AC
Performance
Speed Lower
26
Weight, Less Battery
32
Axle Load with Max Battery,
33
Loaded Axle Load with Max Battery,
34
Weights
Unloaded
36
Tires
37
Wheelbase
38
Tread/Track Width
39
Ground Clearance, Loaded
40
Chassis
41
Grade Clearance, Loaded
42
Brakes
43
44
45
Battery
46
47
Battery
Battery Floor Height
48 49
Motors
50
Motors
Operating Pressure
51
Fork Face to Load CG Electric
Number Front/Rear Lifting Height (MFH) Free Lift Height
Standard L x W x T Optional Lengths F° / B° Interlocked Fork Height**
Length to Fork Face Standard Tread Wide Tread Mast Collapsed Mast Extended
Center of Wheel to Fork Face Right Angle Stack Empty / Loaded 48V Empty / Loaded 36V Empty / Loaded 48V Empty / Loaded 36V Empty / Loaded 48V Empty / Loaded 36V Empty / Loaded
Front Rear Front Rear Size Front Size Rear
Front Standard / Rear Front Optional / Rear Lowest Point Center of Wheelbase
Service Parking Type Capacity - 36V
Capacity - 48V
Weight - Min Weight - Max Size - Max
With Rollers / w/o Rollers Tractor Motor, dia Lift Motor, dia For Attachments
Crown Equipment Corporation
FC 4510/15-50 FC 4520/25-50 FC 4540/45-50 lb 5000 in 24
36-Volt / 48-Volt
Sit-down Rider Counterbalanced
Cushion
2x / 2 in 188 in 32.2
ITA Class II in 36 x 4 x 1.8 in 42, 48, 54, 60
degree 5 / 5
in 66 in 27 33 36 in 81.2 84 87.1 in 43.4 in 47.5 in 83 in 236 in 71.9 75.4 78.0 in 15.8 in 87.7 91.2 93.8
mph 10.9 / 9.9 mph 8.8 / 8.0
fpm 110 / 70 fpm 76 / 50 fpm 110 / 86 fpm 104 / 66 fpm 90
lb 8,090 7,736 7,454 lb 13,616 13,641 13,456 lb 2,103 1,895 2,097 lb 4,616 5,014 4,829 lb 6,104 5,522 5,724 in 21 x 8 x 15 in 16 x 6 x 10.5 in 49.7 54.7 54.7 in 35.4 / 36 in 39.5 / 36 in 3 in 4.8
% 38 35 35
Foot Hydraulic
Hand Electro-hydraulic
Lead Acid
AH 1210 1430 1650
kWh 42.5 50.2 57.9
AH 880 1100 1210
kWh 41.2 51.5 56.6
lb 2630 2800 3100 lb 3200 4000 4250
Length 27.25 32.94 36.38
Width 38.69
Height 22.25
in 17.4 / 17.1 in 11.4 in 7.2
psi Up to 3000
Page 5
FC 4500 Series
Specifications
Manufacturer
1
Model
2
Load Capacity*
3
Load Center
4
Power
5
Operator Type
6
Tire Type
7
General Information
Wheels (x = driven)
8 9
Mast (See Mast Chart)
Fork Carriage
12
Forks
13
Tilt
14
Battery Compartment Headlength
15
Width Overall
16
Dimensions
17
Height with Load Backrest
18
Turning Radius
21
Load Distance
22
Aisle Width (Add Load + Clear)
23
Speed Travel
24
Speed Lift†† DC
25
AC
Performance
Speed Lower
26
Weight, Less Battery
32
Axle Load with Max Battery,
33
Loaded Axle Load with Max Battery,
34
Weights
Unloaded
36
Tires
37
Wheelbase
38
Tread/Track Width
39
Ground Clearance, Loaded
40
Chassis
41
Grade Clearance, Loaded
42
Brakes
43 44 45
Battery
46
47
Battery
Battery Floor Height
48 49
Motors
50
Motors
Operating Pressure
51
Fork Face to Load CG Electric
Number Front/Rear Lifting Height (MFH) Free Lift Height
Standard L x W x T Optional Lengths F° / B° Interlocked Fork Height**
Length to Fork Face Standard Tread Wide Tread Mast Collapsed Mast Extended
Center of Wheel to Fork Face Right Angle Stack Empty / Loaded 48V Empty / Loaded 36V Empty / Loaded 48V Empty / Loaded 36V Empty / Loaded 48V Empty / Loaded 36V Empty / Loaded
Front Rear Front Rear Size Front Size Rear
Front Standard / Rear Front Optional / Rear Lowest Point Center of Wheelbase
Service Parking Type Capacity - 36V
Capacity - 48V
Weight - Min Weight - Max Size - Max
With Rollers / w/o Rollers Tractor Motor, dia Lift Motor, dia For Attachments
Crown Equipment Corporation
FC 4520/25-55 FC 4540/45-55 lb 5500 in 24
36-Volt / 48-Volt
Sit-down Rider Counterbalanced
Cushion
2x / 2 in 188 in 32.2
ITA Class II in 36 x 5 x 1.8 in 42, 48, 54, 60
degree 5 / 5
in 66 in 33 36 in 87.4 90.5 in 45.2 in 48 in 83 in 236 in 78.2 80.9 in 15.8 in 94.0 96.7
mph 10.8 / 9.7 mph 8.8 / 7.8
fpm 110 / 68 fpm 76 / 47 fpm 110 / 81 fpm 104 / 62 fpm 90
lb 8,285 8,166 lb 14,308 14,111 lb 2,277 2,655 lb 4,818 4,622 lb 6,267 6,644 in 21 x 9 x 15 in 16 x 7 x 10.5 in 54.7 54.7 in 36.2 / 36 in 39 / 36 in 3 in 4.8
% 35 35
Foot Hydraulic
Hand Electro-hydraulic
Lead Acid
AH 1430 1650
kWh 50.2 57.9
AH 1100 1210
kWh 51.5 56.6
lb 2800 3100 lb 4000 4250
Length 32.94 36.38
Width 38.69
Height 22.25
in 17.4 / 17.1 in 11.4 in 7.2
psi Up to 3000
* Optional masts, attachments, longer load dimensions and higher lifting heights may result in derating of the capacity. Contact local dealer. ** Forward tilt restricted to 2° above this height. † With maintenance-free batteries or batteries with a lid (flat top), consult factory. †† Based on TT mast.
Page 6
FC 4500 Series
Specifications
Manufacturer
1
Model
2
Load Capacity*
3
Load Center
4
Power
5
Operator Type
6
Tire Type
7
General Information
Wheels (x = driven)
8 9
Mast (See Mast Chart)
Fork Carriage
12
Forks
13
Tilt
14
Battery Compartment Headlength
15
Width Overall
16
Dimensions
17
Height with Load Backrest
18
Turning Radius
21
Load Distance
22
Aisle Width (Add Load + Clear)
23
Speed Travel
24
Speed Lift†† DC
25
AC
Performance
Speed Lower
26
Weight, Less Battery
32
Axle Load with Max Battery,
33
Loaded Axle Load with Max Battery,
34
Weights
Unloaded
36
Tires
37
Wheelbase
38
Tread/Track Width
39
Ground Clearance, Loaded
40
Chassis
41
Grade Clearance, Loaded
42
Brakes
43 44 45
Battery
46
47
Battery
Battery Floor Height
48 49
Motors
50
Motors
Operating Pressure
51
Fork Face to Load CG Electric
Number Front/Rear Lifting Height (MFH) Free Lift Height
Standard L x W x T Optional Lengths F° / B° Interlocked Fork Height**
Length to Fork Face Standard Tread Wide Tread Mast Collapsed Mast Extended
Center of Wheel to Fork Face Right Angle Stack Empty / Loaded 48V Empty / Loaded 36V Empty / Loaded 48V Empty / Loaded 36V Empty / Loaded 48V Empty / Loaded 36V Empty / Loaded
Front Rear Front Rear Size Front Size Rear
Front Standard / Rear Front Optional / Rear Lowest Point Center of Wheelbase
Service Parking Type Capacity - 36V
Capacity - 48V
Weight - Min Weight - Max Size - Max
With Rollers / w/o Rollers Tractor Motor, dia Lift Motor, dia For Attachments
Crown Equipment Corporation
FC 4520/25-60 FC 4540/45-60 lb 6000 in 24
36-Volt / 48-Volt
Sit-down Rider Counterbalanced
Cushion
2x / 2 in 180 in 32.2
ITA Class III in 36 x 5 x 1.8 in 42, 48, 54, 60
degree 5 / 5
in 66 in 33 36 in 87.7 90.8 in 45 in 48 in 83 in 228 in 78.2 80.9 in 16.1 in 94.3 97.0
mph 10.8 / 9.5 mph 8.8 / 7.6
fpm 110 / 66 fpm 76 / 43 fpm 110 / 76 fpm 104 / 57 fpm 90
lb 8,687 8,226 lb 15,364 15,078 lb 2,124 2,248 lb 4,984 4,699 lb 6,503 6,627 in 21 x 9 x 15 in 16 x 7 x 10.5 in 54.7 54.7 in 36.2 / 36 in 39 / 36 in 3 in 4.8
% 35 35
Foot Hydraulic
Hand Electro-hydraulic
Lead Acid
AH 1430 1650
kWh 50.2 57.9
AH 1100 1210
kWh 51.5 56.6
lb 2800 3100 lb 4000 4250
Length 32.94 36.38
Width 38.69
Height 22.25
in 17.4 / 17.1 in 11.4 in 7.2
psi Up to 3000
* Optional masts, attachments, longer load dimensions and higher lifting heights may result in derating of the capacity. Contact local dealer. ** Forward tilt restricted to 2° above this height. † With maintenance-free batteries or batteries with a lid (flat top), consult factory. †† Based on TT mast.
Page 7
FC 4500 Series
Mast Chart FC 4500-40/50/55 TL TT QUAD
9
Lifting Height
11
Free Lift Height†
14
Interlocked Fork Ht
17
Mast Collapsed Ht
18
Mast Extended Ht†
Mast Chart FC 4500-60 TL TT
9
Lifting Height
11
Free Lift Height†
14
Interlocked Fork Ht
17
Mast Collapsed Ht
18
Mast Extended Ht†
* Wide tread drive tires recommended. Refer to capacity charts. † Includes load backrest.
in 126 138 150 188 206 216* 231* 246* 258* 276* 291* 240* 258* 276* 294* 312*
in 5.6 5.6 5.6 32.2 38.2 44.2 50.2 56.2 62.2 68.2 74.2 31.8 39.8 43.8 49.8 55.8
in 78 78 78 66 72 78 84 90 96 102 108 76 82 88 94 100
in 83 89 95 83 89 95 101 107 113 119 125 83 89 95 101 107
in 174 186 198 236 254 264 279 294 306 324 339 288 306 324 342 360
in 118 130 142 180 198 208* 223* 238* 250*
in 5.9 5.9 5.9 32.2 38.2 44.2 50.2 56.2 62.2
in 78 78 78 66 72 78 84 90 96
in 83 89 95 83 89 95 101 107 113
in 166 178 190 228 246 256 271 286 298
Specifications
Standard Features
1. Crown’s Access 1 2 3 Comprehensive System Control
2. Intrinsic Stability System™
•Travelspeedreduction
when above mast staging
•Forwardtiltinterlock
above staging
•Counterweightexceeds
required standards
•Rampspeedcontrol
3. Operator entry/exit
•18"stepheight  •Largeentry/exit“window”  •Tubularoverheadguard
upright for easy hand hold
•Contouredbattery
seat deck
•Roundedfloorboardedges  •Tiltsteeringwheeland
sculpted column
•Large,unclutteredfloor-
board
4. Operator compartment design features
•Lowcowlforforkand
floor visibility
•Widevisibilitywindow
between overhead guard and front pillars
•CrownFlexSeat™-fabric
with hip restraint and anti-cinch seatbelt.
•Infiniteadjustmentsteering
wheel column
•Fingertipapplied/released
parking brake with tone alert
®
•Nyloncontrol
tactile feedback
•
Natural position for forward/ reverse selector
•Rubberfloormat/rubber
covered pedals
5. AC traction system
6. Exclusive Crown power disc brake with regenerative motor plugging
7. Crown-manufactured lift motor
8. 36/48-volt system
9. Crown display
Battery discharge indicator
•
with lift interrupt and re-key feature
•
Hour meters/travel distance/stop watch
•
Pin code access capable
•
Event code display with five (5) key navigation
•
Access 1 2 3 diagnostics
•
P1, P2, P3 Performance tuning
10. High visibility mast with in-line hose routing
11. Waterfall design overhead guard
12. Lift out or side removal battery access
13. Battery side retainer with interlock and fault identification
14. No tool lift out floorboards
15. 48" high load backrest
16. 350 amp battery connector
handles with
FC 4500 Series
17. Color-coded wiring
18. InfoPoint Quick Reference Guide
19. Three-spool valve
20. O-ring face seal hydraulic fittings
21. Battery disconnect handle
22. Lift interrupt
Optional Equipment
1. AC Hydraulics
2. Sideshifter
3. Freezer and corrosion conditioning
4. UL “EE” rating
5. InfoLink® Ready System
6. TL and quad mast styles
7. Polished and tapered forks
8. Fork lengths
9. Hydraulic valves for attachments
10. Quick disconnect hydraulic connectors
11. Attachment pressure regulator and gauge
12. Special forward tilt
13. Brush wear and motor over­temperature indicators for DC motors
14. Adjustable armrest
15. Steering spinner knob
16. Keyless on/off switch
17. Work lights
18. Storage tray with clipboard support
19. Suspension Seat - fabric or vinyl
®
System with
Technical Information
20. Tilt Position Assist
Urethane covered control
21. handles with tactile feedback (3" shorter)
22. Back-up, brake and tail light
23. Strobe lights
24. Audible travel alarm
25. Tow pin
26. Automatic parking brake, (seat activated)
27. Brake activated traction cutout
28. Foot operated directional control
29. Full battery side doors
30. Battery compartment rollers
31. Dock Performance Package
32. Pos/Neg accessory cable
33. Wide tread widths
34. Load backrest heights
35. Drive-in rack overhead guard
36. Non-marking smooth or lug rubber tires
37. Work Assist® Accessories
• Clippadandhook  • Accessoryclamp  • Terminalmounting  • Fireextinguisher  • Operatorfan  • Worklights  • Mirrors
38. Battery spacer
39. Crown FlexSeat - vinyl
Page 8
FC 4500 Series
Technical Information
Driveability
The FC 4500 benefits from Crown’s design and engineering excellence. Numerous features improve operator comfort and productivity.
A low 18" step height first greets the operator. A low, streamlined battery cover helps the operator glide into the truck’s seat. The overhead guard is shaped to open up the entry/exit window and its tubular design provides a comfortable hand grip location for a variety of operator heights. The compact tilt steer column and steer wheel further facilitate entry/exit. Tilt column is spring loaded to easily move up and away. Floorboard (625-sq in) is uncluttered and rubber covered to insulate the operator from vibration. Sculpted floorboard design promotes visibility to the drive tires, which can reduce product and pallet damage. Brake pedal effort is reduced. Pedal to pedal and floor to pedal relation­ships are refined for comfort.
Better visibility can be seen everywhere you look. A low cowl for fork and carriage visibility, a high visibility mast, a compact steer column, a sculpted floorboard and a “waterfall” overhead guard all contribute to superior visibility.
Control handles are crafted into the compartment and “fanned” for easy selection. They are urethane covered with tactile feedback for comfort and easy selection. Control actuation forces are minimal and responsive.
Finger applied/released parking brake with tone alert enhances operator entry/exit and naturally encourages its use. Battery disconnect is easy to reach and operate. Easy to actuate rocker­type switches are conveniently located to select optional work lights or fan. A large convex horn button is housed in the center of the wheel.
Crown Drive System
Crown has applied the latest generation AC drive system, enhanced with Access 1 2 3
®
technology. The demand for high efficiency systems that closely match customer torque requirements is met with this generation control system.
Drive motor is transverse­mounted high above the floor away from dirt and moisture. Heavy-duty triple reduction, all gear design operates in oil bath. Engineered for durability with reduced vibration and noise.
Crown’s Access 1 2 3 technology provides optimum performance and control by offering a communication interface for both operators
and technicians, intelligent coordination of lift truck systems and simplified service with advanced diagnostics.
The Crown display is used for easy troubleshooting, access event history and set perfor­mance features. A distribution panel is conveniently located with all test points, control fuses and central wiring for easy troubleshooting.
Three modes of performance can be selected to accommo­date operator experience or application requirements.
Crown Power Brake System
Service brakes are located in the wheel ends with a unique full circle power disc design. Hydraulic power is utilized to actuate a full circle rotor. This design reduces operator pedal effort and improves brake response. Brake service life is increased due to a circle friction pad. Access friction pads for inspection or replacement is direct and easy, reducing downtime for brake maintenance. Parking brake is activated by a push button located on the cowl to the right of the steer wheel column. Tone alert reminder is standard. Parking brake is located on the end of the motor shaft to take advantage of gear reduction. Optional seat activated auto­matic parking brake is available.
Steering
Fully hydrostatic system with equal area, double-acting cylinder provides equally respon­sive steering rate both ways (4.8 turns lock to lock). Rugged axle frame; forged spindle and connecting links eliminate the need for adjustment. One-piece forged spindle and kingpin in tapered roller bearings for improved life and serviceability. Spherical bearings with tapered pins in connecting links eliminate any play in linkage. All bearing locations are sealed to exclude contaminants and are equipped with lubrication fittings for ease of service. Axle articulates in rubber isolation bushing to improve truck handling and ride.
large full
to the
Crown Manufactured Mast Assembly
Large, rugged mast trunnion mount on drive axle and extra heavy tilt cylinders with self-align­ing bushings secure mast.
High visibility mast features nested-rail design with lift cylinders positioned behind the rails. Heavy-duty mast is engineered to provide smooth reliable operation. Large hydrau­lic hose reeves and hose place­ment are engineered to reduce hose wear and increase hose life. Hose routing places hoses in-line versus side-by-side to reduce visual interference. Large lift chains are used for long reli­able service life. Large diameter lift cylinders provide smooth operation.
Class II and III fork carriages are available. Optional TL and quad mast is available.
Hydraulics Premium hydraulic function control valve provides precise metering of lift, tilt and acces­sory functions. Compensating section in the valve provides repeatable function speed regardless of load condition. Hydraulic lever actuation is minimal, reducing stress. Compensating section also improves overall system efficiency.
Tilt compensator prevents tilt from lunging or speeding up when doing simultaneous functions.
Crown lift/tilt interlock system provides extended forward tilt at low fork heights, reduced forward tilt at elevated heights to improve truck stability when forks are elevated.
The control valves’ modular design allows easy addition of accessory functions. Maximum lowering speed is limited by pressure compensating flow control valve and velocity fuses. Integrated hydraulic cylinder cushions soften mast staging.
You can count on Crown to build lift trucks
designed for safe operation, but that’s
only part of the safety equation. Crown
encourages safe operating practices through
ongoing operator training, safety-focused
supervision, maintenance and a safe working
environment. Go to crown.com and view our
safety section to learn more.
All lift cylinder rams are plated and retract into the hydraulic oil for additional corrosion protec­tion when forks are lowered.
The steel oil reservoir is integral to the frame which helps to dis­sipate hydraulic oil heat. This clean, leak-free design includes suction strainer with separate, easily accessible fill port and dipstick with filtered breathers. Oil is returned through a replace­able spin-on type oil filter.
Batteries
Battery deck lid releases easily to expose battery for lift out or side battery removal. Optional battery rollers for use with mechanized extraction equip­ment. A low battery side retainer is standard. Full battery side doors are optional.
Other Options
1. Audible travel alarm
2. Flashing lights Safety considerations and
dangers associated with audible travel alarms and flashing lights include:
• Multiplealarmsand/orlights can cause confusion.
• Workersignorethealarms and/or lights after day-in and day-out exposure.
• Operatormaytransferthe responsibility for “looking out” to the pedestrians.
• Annoysoperatorsand pedestrians.
Other Options Available
Contact your local Crown dealer.
Dimensions and performance data given may vary due to manufacturing tolerances. Performance is based on an average size vehicle and is affected by weight, condition of truck, how it is equipped and the conditions of the operating area. Crown products and specifica­tions are subject to change without notice.
Crown Equipment Corporation
New Bremen, Ohio 45869 USA
Tel 419-629-2311 Fax 419-629-3796
crown.com
Because Crown is continually improving its products, specifications are subject to change without notice.
Crown, the Crown logo, the color beige, the Momentum symbol, Access 1 2 3, InfoPoint, Intrinsic Stability System, FlexSeat, InfoLink and Work Assist are trademarks of Crown Equipment Corporation.
Copyright 2007-2010 Crown Equipment Corporation SF14837 Rev. 9/10 Printed in U.S.A.
Loading...