Crown CHC68-96 User Manual

Instructions for Installation of Oil
Furnace Circulating Fan Upgrade Kits
For Furnace Models:
CHB68-112 CHC68-96 CLBF68-112
CLBR68-112
: Failure to follow these instructions exactly may result in a fire or
explosion causing property damage, personal injury or loss of life. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.
What to do if you find an oil leak:
DO NOT try to operate this appliance.
If possible, close the manual fuel shut of f valve on the oil suppl y tank.
Immediately call your oil supplier. Follow the oil supplier’s instructions.
If you cannot reach your oil supplier, call the fire department.
A qualified installer, service agency, or the oil supplier must perform installation and service.
These instructions should be:
XX-XXX
ECNXXXX
read prior to installation.
retained for qualified service personnel
reviewed before performing any service or maintenance.
Crown Boiler Company
3633 “I” Street
Philadelphia, Pennsylvania 19134
Only qualified service personnel shall perform installation and service.
Introduction:
These instructions list the steps required to field install a larger centrifugal blower and ¾ HP motor assembly in any of the Crown oil-fired furnace models previously noted. A blower upgrade kit will produce an increase in high-speed airflow to enable the furnace to support an evaporator coil capable of producing approximately four (4) tons of direct expansion cooling.
NOTICE: The blower upgrade kit is equipped with a ¾ HP, PSC-type, fan motor. Electrical service to the furnace may have to be upgraded, in certain situations, to support the larger motor.
Table 1: Electrical Power Supply Requirements for a Furnace Equipped w/
Standard or Upgrade Motors Standard ½ HP Motor Upgrade ¾ HP Motor Total Current (A) 10.2 13.6 Minimum Circuit Ampacity (A) 12.1 16.4 Maximum Fuse Size (A) 15 20
Installation:
A. Remove the Standard Blower / Motor Assembly
! WARNING: If the heating system was recently operating, allow the
furnace to cool to room temperature before proceeding with disassembly.
! WARNING: BEFORE disconnecting the furnace wiring harness at the
blower terminal block, use a voltmeter (or equivalent device) to measure the electrical potential across the red and white wires and the orange and white wires at the terminal block. No (zero) voltage readings confirm power to the blower is off.
! CAUTION: On horizontal / counterflow models, the auxiliary high limit
thermostat may interfere with easily removing the blower from the furnace. To avoid damaging the thermostat, temporarily remove the thermostat BEFORE removing the blower. Loosen two (2) sheet metal screws fixing the thermostat to the blower support panel and carefully move the thermostat to the side. Retain these fasteners for later reuse. It should not be necessary to disconnect the electrical wiring from the thermostat.
1. Set the room thermostat operating mode to “OFF” and shutoff electrical power to furnace at the disconnecting switch.
2. Remove the blower access panel.
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