Crown B9, B21, B6, B12, B19 Installation And Operation Manual

...
INSTALLATION and OPERATION MANUAL
Self-Priming Centrifugal Pumps
Series: B4, B6, B9, B12, B19*, B21*, SB4, SB6, SB9, SB12, SB19*, SB21*, BH7, SBH7
Universal Drive
IMPORTANT! Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notifi cation.
A Crane Co. Company
420 Third Street 83 West Drive, Bramton Piqua, Ohio 45356 Ontario, Canada L6T 2J6 Phone: (937) 778-8947 Phone: (905) 457-6223 Fax: (937) 773-7157 Fax: (905) 457-2650 www.cranepumps.com
Form No. 099811-Rev. H
TABLE OF CONTENTS
A. SPECIFICATIONS
B4, SB4, B6, SB6, B9, SB9, SERIES PUMPS.................................................4
B12, SB12, BH7, SBH7 SERIES PUMPS........................................................5
B19, SB19, B21, SB21, SERIES PUMPS ........................................................6
B. GENERAL INFORMATION
(Receiving, Storage, Service Centers) .............................................................7
C. INSTALLATION RECOMMENDATIONS ..........................................................7
D. OPERATION RECOMMENDATIONS ..............................................................7 - 8
E. PREVENTATIVE MAINTENANCE ...................................................................8 - 9
TROUBLE SHOOTING ....................................................................................10 - 11
F. REPLACEMENT PARTS ..................................................................................11
B4, B6, B9, CROSS-SECTION ........................................................................12
PARTS LIST ...................................................................................................13
SB4, SB6, SB9 CROSS-SECTION ..................................................................14
PARTS LIST ...................................................................................................15
SAFETY FIRST ............................................................................................... 3
B12 CROSS-SECTION ....................................................................................16
PARTS LIST ...................................................................................................17
SB12 CROSS-SECTION .................................................................................18
PARTS LIST ...................................................................................................19
BH7 CROSS-SECTION ...................................................................................20
PARTS LIST ...................................................................................................21
SBH7 CROSS SECTION .................................................................................22
PARTS LIST ...................................................................................................23
B19, B21 CROSS-SECTION ...........................................................................24
PARTS LIST ...................................................................................................25
SB19, SB21 CROSS-SECTION .......................................................................26
PARTS LIST ...................................................................................................27
WARRANTY ...................................................................................................28
START-UP REPORT for Electric Motor Drive ..................................................29 - 30
START-UP REPORT for Engine Driven Pumps ...............................................31 - 32
RETURNED GOODS POLICY WARRANTY REGISTRATION
Other brand and product names are trademarks or registered trademarks of their respective holders. ® CROWN is a registered trademark of Crane Pumps & Systems, Inc ® Tefl on is a registered trademark of E.I. Dupont de Nemours and Company ® Crane-Carb is a registered trademark of John Crane International 1997, 1998, 2002, 2/06, 9/06 Alteration Rights Reserved
2
SAFETY FIRST!
Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols:
IMPORTANT! Warns about hazards that can result in personal injury or Indicates factors concerned with assembly, installation, operation, or maintenance which could result in damage to the machine or equipment if ignored.
CAUTION ! Warns about hazards that can or will cause minor personal injury or property damage if ignored. Used with symbols below.
WARNING ! Warns about hazards that can or will cause serious personal injury, death, or major property damage if ignored. Used with symbols below.
Hazardous fl uids can cause fi re or explosions, burnes or death could result.
Biohazard can cause serious personal injury.
Rotating machinery Amputation or severe laceration can result.
Toxic Fumes ­Breathing can cause nausea, fainting or death
Extremely hot - Severe burnes can occur on contact.
Hazardous fl uids can Hazard- ous pressure, eruptions or ex­plosions could cause personal injury or property damage.
Hazardous voltage can shock, burn or cause death.
Eye protectiong required
WARNING! - DO NOT wear loose clothing that may become entangled in the impeller or other moving parts. Always wear appropriate safety gear, such as safety glasses, when working on the pump or piping.
WARNING! - Keep clear of suction and discharge openings. DO NOT insert fi ngers in pump with power connected.
Always wear eye protection when working on pumps.
Make sure lifting handles are securely fastened each time before lifting. DO NOT operate pump without safety devices in place. Always replace safety devices that have been removed during service or repair. Secure the pump in its operating position so it can not tip over, fall or slide.
DO NOT exceed manufacturers recommendation for maximum performance, as this could cause the motor to overheat.
WARNING! If Engine driven, never operate in an enclosed building or area where exhaust gases can accumulate. Never operate near a building where exhaust gases can seep inside. Never operate in a pit or sump without making provisions for adequate ventilation.
WARNING! Do not breathe exhaust fumes when working in the area of the engine. (Exhaust gases are odorless and deadly poison.)
Only qualifi ed personnel should install, operate and repair pump. Any wiring of pumps should be performed by a qualifi ed electrician.
WARNING ! - To reduce risk of electrical shock, pumps and control panels must be properly grounded in accordance with the National Electric Code (NEC) or the Canadian Electrical Code (CEC) and all applicable state, province, local codes and ordinances. Improper grounding voids warranty.
WARNING! - To reduce risk of electrical shock, always disconnect the pump from the power source before handling or servicing. Lock out power and tag.
WARNING! Operation against a closed discharge valve will cause premature bearing and seal failure on any pump, and on end
suction and self priming pump the heat build may cause the generation of steam with resulting dangerous pressures. It is recommended that a high case temperature switch or pressure relief valve be installed on the pump body.
CAUTION! Pumps build up heat and pressure during operation-allow time for pumps to cool before handling or servicing.
WARNING! - DO NOT pump hazardous materials (fl ammable, caustic, etc.) unless the pump is specifi cally designed and designated to handle them.
CAUTION! - Do not block or restrict discharge hose, as discharge hose may whip under pressure.
WARNING! Allow exhaust system to cool before touching.
Never add fuel to the tank while the engine is running. Stop engine and allow to cool. Do not smoke while refueling the engine Do not refuel near open fl ame
Carefully read instruction manuals supplied by engine manufacture before attempting to assemble, operate or service the engine or any part. The “WARNING” statements indicate potentially hazardous conditions for operator or equipment.
WARNING! Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. All Applicable Laws And Regulations Shall Apply.
Bronze/brass and bronze/brass fi tted pumps may contain lead levels higher than considered safe for potable water systems. Lead is known to cause cancer and birth defects or other reproductive harm. Various government agencies have determined that leaded copper alloys should not be used in potable water applications. For non-leaded copper alloy materials of construction, please contact factory.
IMPORTANT! - Crane Pumps & Systems, Inc. is not responsible for losses, injury, or death resulting from a failure to observe these safety precautions, misuse or abuse of pumps or equipment.
3
SECTION: A - PUMP SPECIFICATIONS: B4, B6, B9, SB4, SB6, SB9
SUCTION/DISCHARGE:
B4, SB4, B6, SB6 ...............1½” x 1½" NPT, Female
B9, SB9 ...............................2" X 2" NPT Female
LIQUID TEMPERATURE ....160°F (71°C) Continuous
VOLUTE/WEARPLATE ....... B-Cast Iron ASTM A-48, Class 30
SB - 316 Stainless Steel, Replaceable
CASE...................................B-Cast Iron ASTM A-48, Class 30
SB - 316 Stainless Steel
PEDESTAL ..........................Cast Iron ASTM A-48, Class 30
IMPELLER: Design:
B4 & SB4 ......Open Type, Passes 1/4" Solids
B6 & SB6 .......Open Type, Passes 3/8" Solids
B9 & SB9 .......Open Type, Passes 1/2" Solids
Material .........B-Cast Iron ASTM A-48, Class 30
SB - 316 Stainless Steel Dynamically Balanced, ISO G6.3
IMPELLER SHAFT ...........Stainless Steel
LOCKING COLLAR ............Stainless Steel. Serves as Shaft
Slinger
SQUARE RINGS ................B - Buna-N
SB - Viton®
HARDWARE .......................B - Corrosion Resistant Steel
SB - Stainless Steel
PAINT .................................B - Air Dry Enamel
SB - Two Part Epoxy
SEAL:B Design ...........Single Mechanical
Lubrication .........Grease, with Self-Feeding Lubricator
Material ..........Rotating Faces - Carbon
Stationary Faces - Ceramic Elastomer - Buna-N Hardware - 300 Series Stainless
SB Design ...........Single Mechanical
Lubrication .....Pumped Fluid
Material ..........Rotating Faces - Carbon
Stationary Faces - Ceramic Elastomer - Viton Hardware - 300 Series Stainless
BEARING: B4, SB4, B6, SB6
Design ............Single Row, Ball
Lubrication .....Grease
Load ...............Radial & Thrust
BEARING: B9, SB9
Design ............Double Row, Ball
Lubrication .....Grease
Load ...............Radial & Thrust
CHECK VALVE:
Material .........B - Valve Flap-Neoprene
SB - Valve Flap - Viton Weight-Cast Iron ASTM A-48, Class 30
OPTIONAL EQUIPMENT ....Seal Material, Case Heater,
Stainless Hardware; High Temperature Control; Flex Coupled Assy., with Base & OSHA Guard; Right Hand V-Belt Drive Assy., Left Hand V-Belt Drive Assy., and In-Line Vertical V-
Belt Drive Assy., with Base, Motor Adjusting Base & OSHA Guard.
inches
(mm)
IMPORTANT !
1.) DO NOT USE FOR PUMPING FLUIDS WITH A FLASH POINT OF LESS THAN 100°F.
2.) MAKE CERTAIN THAT PUMP AND/OR MOTOR ASSEMBLY AND CONTROLS HAVE THE APPROPRIATE RATINGS FOR THE GIVEN APPLICATION AREA CLASSIFICATION. (ie DIVISION I, AGENCY LISTING ETC.)
4
SECTION: A - PUMP SPECIFICATIONS: B12, SB12, BH7, SBH7
SUCTION/DISCHARGE ........... 2" X 2" NPT Female
LIQUID TEMPERATURE ......... 160°F (71°C) Continuous
VOLUTE/WEARPLATE
B & BH ......................... Cast Iron ASTM A-48, Class 30
SB & SBH .........................316 Stainless Steel, Replaceable
CASE B & B H ......................... Cast Iron ASTM A-48, Class 30
SB & SBH ................... 316 Stainless Steel
PEDESTAL ......................... Cast Iron ASTM A-48, Class 30
IMPELLER:
Design B12 & SB12 ... Open Type, Passes 1/2" Solids Design BH7 & SBH7 ... Open Type, Passes 1/4" Solids
Material B & BH ...........Cast Iron ASTM A-48, Class 30
SB & SBH ..... 316 Stainless Steel
Dynamically Balanced, ISO G6.3
IMPELLER SHAFT ................ Stainless Steel
LOCKING COLLAR ................. Stainless Steel. Serves as
Shaft Slinger
SQUARE RINGS ..................... B & BH - Buna-N
SB & SBH - Viton®
HARDWARE
B & BH ...................... Corrosion Resistant Steel
SB & SBH ................... Stainless Steel
PAINT B & BH ...................... Air Dry Enamel
SB & SBH ................... Two Part Epoxy
SEAL:
B & BH Design ...................... Single Mechanical
Lubrication ...................Grease, with Self-Feeding
Lubricator
Material ...................... Rotating Faces - Carbon
Stationary Faces - Ceramic Elastomer - Buna-N Hardware - 300 Series Stainless
SB & SBH
Design ...................... Single Mechanical
Lubrication ...................Pumped Fluid
Material ...................... Rotating Faces - Carbon
Stationary Faces - Ceramic Elastomer - Viton Hardware - 300 Series Stainless
BEARING:
Design ...................... Single Row, Ball
Lubrication ...................Grease
Load ...................... Radial & Thrust
CHECK VALVE:
Material ...................... B & BH - Valve Flap
Neoprene SB & SBH - Valve Flap Viton Weight-Cast Iron ASTM A-48, Class 30
OPTIONAL EQUIPMENT ......... Seal Material, Case Heater,
Stainless Hardware; High Temperature Control; Flex Coupled Assy., with Base & OSHA Guard; Right Hand V-Belt Drive Assy., Left Hand V-Belt Drive Assy., and In-Line Vertical
V-Belt Drive Assy., with Base, Motor Adjusting Base & OSHA Guard.
inches
(mm)
IMPORTANT !
1.) DO NOT USE FOR PUMPING FLUIDS WITH A FLASH POINT OF LESS THAN 100°F.
2.) MAKE CERTAIN THAT PUMP AND/OR MOTOR ASSEMBLY AND CONTROLS HAVE THE APPROPRIATE RATINGS FOR THE GIVEN APPLICATION AREA CLASSIFICATION. (ie DIVISION I, AGENCY LISTING ETC.)
5
SECTION: A - PUMP SPECIFICATIONS: B19, SB19, B21, SB21
SUCTION/DISCHARGE .........3" X 3" NPT Female
LIQUID TEMPERATURE .......160°F (71°C) Continuous
VOLUTE/WEARPLATE
B .......................Cast Iron ASTM A-48, Class 30
SB .....................316 Stainless Steel,
Replaceable
CASE B .......................Cast Iron ASTM A-48, Class 30
SB .....................316 Stainless Steel
PEDESTAL .............................Cast Iron ASTM A-48, Class 30
IMPELLER: Design ...............Open Type, Passes 3/4" Solids
Material
B .......................Cast Iron ASTM A-48, Class 30
SB .....................316 Stainless Steel
Dynamically Balanced, ISO G6.3
IMPELLER SHAFT ..............Stainless Steel
LOCKING COLLAR ..............Stainless Steel. Serves as
Shaft Slinger
SQUARE RINGS ...................B - Buna-N
SB - Viton®
HARDWARE ..........................B - Corrosion Resistant Steel
SB - Stainless Steel
PAINT ....................................B - Air Dry Enamel
SB - Two Part Epoxy
SEAL: B Design ..............Single Mechanical
Lubrication ........Grease, with Self-Feeding
Lubricator
Material .............Rotating Faces - Carbon
Stationary Faces - Ceramic Elastomer - Buna-N Hardware - 300 Series Stainless
SB Design ..............Single Mechanical
Lubrication ........Pumped Fluid
Material .............Rotating Faces - Carbon
Stationary Faces - Ceramic Elastomer - Viton Hardware - 300 Series Stainless
BEARING:
B19 & SB19 Design ..............Double Row, Ball
B21 & SB21 Design ..............Single Row, Ball
Lubrication ........Grease
Load ..............Radial & Thrust
CHECK VALVE:
Material ............B - Valve Flap-Neoprene
SB - Valve Flap - Viton Weight-Cast Iron ASTM A-48, Class 30
OPTIONAL EQUIPMENT .......Seal Material, Case Heater,
Stainless Hardware; High Temperature Control; Flex Coupled Assy., with Base & OSHA Guard; Right Hand V-Belt Drive Assy., Left Hand V-Belt Drive Assy., and In-Line Vertical V-
Belt Drive Assy., with Base, Motor Adjusting Base & OSHA Guard.
inches
(mm)
IMPORTANT !
1.) DO NOT USE FOR PUMPING FLUIDS WITH A FLASH POINT OF LESS THAN 100°F.
2.) MAKE CERTAIN THAT PUMP AND/OR MOTOR ASSEMBLY AND CONTROLS HAVE THE APPROPRIATE RATINGS FOR THE GIVEN APPLICATION AREA CLASSIFICATION. (ie DIVISION I, AGENCY LISTING ETC.)
6
SECTION B: GENERAL INFORMATION
B-1) To the Purchaser:
Congratulations! You are the owner of one of the fi nest pumps on the market today. Crown® Pumps are products engineered and manufactured of high quality components. Over one hundred years of pump building experience along with a continuing quality assurance program combine to produce a pump which will stand up to the toughest pumping projects.
This pump manual will provide helpful information concerning installation, maintenance, and proper service guidelines.
Locate the pump on a fi rm footing to make sure the pump will not move due to vibration. Flex coupled and V-belt driven units should be permanently grouted onto a cement foundation. The pumps should be level to provide favorable operating conditions. In addition, the fl exible coupling should be realigned after grouting in order to eliminate excessive wear on the coupling.
Allow a minimum of 18 inches in front of the pump case cover or hatch cover to permit easy removal and access to the interior of the pump. On belt driven units, allow a minimum of 10 inches at the shaft end to permit easy removal of the pedastal or rotating cartridge.
B-2) Receiving:
Upon receiving the pump, it should be inspected for damage or shortages. If damage has occurred, fi le a claim immediately with the company that delivered the pump. If the manual is removed from the crating, do not lose or misplace.
B-3) Storage: Short Term - Crown Pumps are manufactured for ef cient
performance following long inoperative periods in storage. For best results, pumps can be retained in storage, as factory assembled, in a dry atmosphere with constant temperatures for up to six (6) months.
Long Term - Any length of time exceeding six (6) months, but not more than twenty four (24) months. The units should be stored in a temperature controlled area, a roofed over walled enclosure that provides protection from the elements (rain, snow, wind blown dust, etc.), and whose temperature can be maintained between +40 deg. F and +120 deg. F. If extended high humidity is expected to be a problem, all exposed parts should be inspected before storage and all surfaces that have the paint scratched, damaged, or worn should be recoated with a water base, air dry enamel paint. All surfaces should then be sprayed with a rust-inhibiting oil.
B-4) Service Centers:
For the location of the nearest Crown Service Center, check your representative or Crane Pumps & Systems, Inc., in Piqua, Ohio, telephone (937) 778-8947 or Crane Pumps & Systems Canada, Bramton, Ontario, (905) 457-6223.
C-2) Suction:
It is advisable to use a suction line of the same size as the pump port size. All horizontal suction lines should slope up to the pump to avoid trapped air pockets. An adjustable stand, pipe clamp or fl oor fl ange must be installed to support the weight of the suction line. On suction lifts less than 5 feet, it is sometimes possible to increase capacity slightly by oversizing the suction line, but oversized suction pipe on high suction lifts will create priming problems. Using a smaller suction line than the pump port size can cause internal damage to the pump.
The suction line must not have holes, even small holes. The smallest air leak in the suction line may prevent the pump from priming. Coat all threaded connections in the suction line with pipe thread compound to insure an air tight joint. In addition, suction fl anges should be pulled up tight to prevent air leaks. Where fi ber gaskets are used, coat them with grease.
Use a strainer on suction line to prevent the entrance of oversize solids. This strainer should be submerged deep enough to prevent air from being drawn into the suction line, thus reducing the pump’s capacity and pressure.
CAUTION! - This pump should not be operated without a strainer on the end of the suction line to prevent sticks, stones, rags and other foreign matter from being drawn into the impeller. The strainer should be cleaned regularly to insure full ow.
SECTION C: INSTALLATION RECOMMENDATIONS: C-1) Location:
Locate the pump as close to the source of supply as possible. Although the pump will operate on suction lifts of 25 feet, it is desirable to keep the suction lift less than 15 feet, if possible. The closer the pump can be located to the source of supply, the faster the pump will prime and a greater capacity can be pumped.
All pump units rotate clockwise when looking from the motor end (driven end) of the pump. Also, rotation arrows are located on the pump. On three phase units with threaded suction/discharge connections the impellers are threaded on the shaft and it is necessary to slide one half of the fl exible coupling back when checking rotation in order to eliminate the possibility of unscrewing the impeller and damaging the pump. NOTE: Where impellers thread on pump shaft, never check the direction of electric motor rotation without fi rst disconnecting fl exible coupling.
C-3) Discharge:
Connect discharge hose or pipe to discharge on pump. If Discharge hose is used, protect it from being driven over. Do not use quick closing check valves.
SECTION D: OPERATION RECOMMENDATIONS:
1. Fill the pump case with liquid prior to starting the pump. A self priming pump does require the case to be at least 2/3 full of liquid in order to self prime. Operate at suffi cient speed to prime pump. Generally speaking, the pump will prime faster if it is operated at a fast speed.
2. Place the self-feeding grease lubricator in operation by turning the wing nut on the threaded plunger shaft counter clockwise as far as it will go. Do not force the plunger into the grease cup as this can cause a seal failure. See Maintenance Recommedations, Paragraphs 1 and 2 for instructions on lling the grease cup.
7
FIGURE 1
3. In cold weather operation, the pump will not freeze as long as it is running. However, it may freeze if it is not drained while standing idle. To drain the pump, remove the drain plug at the bottom of the pump case and rotate the impeller at least once to assure removal of all the water.
4. The discharge of a self priming centrifugal pump may be closed briefl y without damaging the pump. However, the wa- ter will soon heat up and this can damage to the pump seal.
5. It is not desirable to run the pump without liquid in the pump case. If the pump must be run in order to check the operation of the engine or motor, fi ll the case with suffi cient water to keep the rotating seal wet. This will eliminate dam­age to the seal and other pump parts.
6. If the pump has been idle for some time, the impeller may appear to be stuck or locked in place. This is usually caused by a fi lm of rust or dirt between the impeller and volute. A little extra force on the crank may break it loose. If not, the pump must be dismantled.
SECTION E: MAINTENANCE RECOMMENDATIONS: E-1) Seal Lubrication:
A self-feeding lubricator is provided to supply grease to the shaft seal of the pump. The grease cup is empty when the wing nut, positioned at the outer end of the threaded plunger shaft, recedes to the cap of the grease cup. To refi ll the grease cup, rotate the wing nut clockwise as far as it will go, attach a zerk gun to the zerk fi tting, then fi ll until grease oozes from the relief hole on the side of the cup. For opera­tion, return the wing nut to the end of the plunger. Never force the plunger into the grease cup as this can cause seal failures. (See Fig. 1)
A #1 grease is normally recommended. However, where high ambient temperatures are encountered, such as in direct sunlight, a #2 grease can be used. Use a water resistant, nonfi berous grease. Lithium base greases are excellent and molydisulphide is acceptable. Normally, the sodium soap base greases are the only non-water resistant types that are not acceptable for mechanical seal lubrication.
If the pump is inoperative for a long period of time, or appears not to use any grease, remove and clean the cup thoroughly. Caked grease in the cup can create a problem of non-lubrication to the seal. Under normal conditions, a grease cup full of grease will last three to four months. If a grease seal requires grease every day, and it is not leaking past the outer lip seal it indicates that the seal is wearing out. The internal pressure of the pump will often force the cup plunger out when the seal leaks badly.
E-2) Shaft Seal Replacement:
All parts of the pump are easily dismantled by simply removing nuts and screws. Rotating parts of the shaft seal grip the shaft by friction and may be frozen to the shaft through long usage.
If the mechanical shaft seal is not leaking and it is necessary to dismantle part of the pump for inspection or cleaning DO NOT disturb the shaft seal other than its spring if the impeller is removed. Once a shaft seal has been in operation it cannot be removed and replaced without leaking.
CAUTION ! - Handle parts with extreme care. Do not scratch or mar lapped surfaces.
It is recommended to remove the pump side from the support bracket. After the pump has been disassembled make sure that the shaft and seat areas in the pump side are as clean as possible. The shaft must not be sharp, but neatly rounded and polished to a 1/32” radius. This radius and the shaft, on which the rubber bellows grips, must be polished with 180 to 240 grit emery cloth. The seal will install relatively easy if the shaft is properly polished.
Install the seat assembly (1 and 2 or 1A and 2A, see Figure
2) in pump side adapter (12) using SAE# 10 oil on the rubber parts. They may install easier by fi rst inserting the rubber part and then sliding the seat part into the rubber. All of this must be done with the fi ngers only .
8
FIGURE 2
1 - Ni-Resist Stationary Seat 1A - Ceramic Stationary Seat 2 - Buna-N Seat Ring 2A - Buna-N Seat Cup 3 - Stainless Retainer 4 - Stainless Drive Band 5 - Stainless Spring 6 - Stainless Springholder 7 - Cran-Carb® Mating Ring 7A - Carbon Mating Ring 8 - Buna-N Bellows
Cross SEction of SEals. Two Styles Shown
Now assemble the spring and rotating portion of the seal onto the impeller shaft (19). Lubricate the impeller shaft (19) and the inside of the bellows each with 2 or 3 drops of SAE# 10 oil. Install this assembly into adapter (12), this may take several minutes, therefore, oscillate the seal back and forth on the shaft to make sure it does not stick to the shaft until gage pin is in place and the clamp tightened.
If for any reason the gage pin does not give proper clearance, quickly adjust the impeller clearance before the rubber bellows seats on the shaft.
E-3) Impeller:
These pumps have their impellers threaded on with right hand threads.
The clearance between an open faced impeller and its wear surface in the volute is set at the factory at approximately .015 inches. This clearance is re-adjustable by relocating the shaft at the clamping arrangement. In cases where much sand is being pumped, close clearances may bind the impeller and volute and overload the motor. It may be necessary to provide extra clearance on these.
When reassembling a dismantled pump, clean all parts and especially areas where gaskets and o-rings are located. Grease all gaskets and o-rings and areas where o-rings must slide when assembling.
FIGURE 3
9
TROUBLE SHOOTING
CAUTION ! Always disconnect the pump from the electrical power source before handling.
If the system fails to operate properly, carefully read instructions and perform maintenance recommendations.
SYMPTOM POSSIBLE CAUSE(S) CHECK
1. Air leak in suction side of system. a. Threaded joints in suction line for tight fi t
2. Air bleed line blocked, or Air bleed valve
A. Pump not primed - Vacuum gauge reading less than normal
B. Pump not priming - Vacuum gauge reads more than normal 1. Suction side of system clogged
C. Pump primes - Vacuum gauge reads normal, discharge gauge reads lower than normal
D. Pump primes - Vacuum gauge reads near normal, Discharge gauge reads higher than normal
E. Pump looses prime when shut off - Vacuum gauge recedes to zero
closed.
3. Insuffi cient liquid in case
4. Operating speed to low
5. Plugged pump
6. Mechanical defects
1. Small air leak in suction side of system
2. Pump speed too slow
3. Mechanical defects
1. Plugged discharge
1. Check valve leaking
b. Gasket in suction line for tight fi t c. O-rings in case cover for nicks or cuts d. Mechanical seal for air leaks e. Bottom drain plug for air leaks f. O-rings in pump side for nicks or cuts g. Vacuum gauge may be leaking internally
a. Check line or valve a. Pump case for water level
b. Suction check valve for obstructions or deterioration a. Belts for proper tension
b. Motor for low voltage a. Impeller for lodge foreign material
b. Vent line for stoppage a. Impeller - volute for proper clearance
b. Impeller and volute for damage c. Pump for worn parts
a. End of suction line for obstructions b. Suction pipe for obstructions c. Suction check valve for obstructions
a. For excessive air in discharge line b. Refer to A-1, a through g
a. Belts for proper tension b. Motor for low voltage
a. Impeller - volute for proper clearance b. Impeller and volute for damage c. Pump for worn parts
a. Discharge line for obstructions b. Discharge valves to insure proper operation
a. Check valve for obstructions or deterioration b. Leak in suction pipe threads or fl anges c. Water level bubbler control line too close to suction pipe d. The infl uent liquid for chuming air into the sump and entering the suction pipe
10
TROUBLE SHOOTING
CAUTION ! Always disconnect the pump from the electrical power source before handling.
If the system fails to operate properly, carefully read instructions and perform maintenance recommendations.
SYMPTOM POSSIBLE CAUSE(S) CHECK
1. Drawdown too great a. Automatic cut-off control for failure
F. Pump loose prime during op­eration - vacuum gauge recedes to zero
G. Pump primed and pumping, but too noisy
H. Motor runing too hot
I. Motor will not run
2. Pump taking air
1. Loose foundation
2. Air leaks a. Refer to A-1, a through g
3. Cavitation
4. Bearings
5. Misalignment
6. Vibration
1. Low voltage a. Voltage at motor terminals when loaded
2. Overload
1. Overload relay kicked out
2. Three phase motor hums but will not rotate
3. Automatic sump control failure
a. Suction line for leak between cut-out and cut-off b. End of suction line for vortexing to suction pipe c. Water level bubbler control line too close to suction pipe d. The infl uent liquid for chuming air into the sump and entering the suction pipe
a. Foundation bolts for looseness b. Grouting c. For cracks
a. Drawdown too great b. Capacity too great c. Unit not operating in proper NPSH rang d. If reducing capacity quiets pump, then (c) above is cause, close discharge valve partially
a. Balls for wear b. Oil reservoir for lubrication
a. Coupling for proper alignment b. Check base, not properly bolted down
a. Impeller for partial obstruction b. Operating in cavitation range c. Misalignment of coupling
a. Amps at motor terminals when loaded b. Trash lodged in pump impeller c. Motor not large enough
a. For one or more blown fuses b. Fuses for proper size c. For low voltage
a. For one of 3 blown fuses
a. Float rod for corrosion b. Air bubbling pump not working c. Air line for stoppage
SECTION K: REPLACEMENT PARTS
K-1 ORDERING REPLACEMENT PARTS:
When ordering replacement parts, ALWAYS furnish the fol­lowing information:
1. Pump serial number and date code.
2. Pump model number.
3. Pump part number.
4. Part description.
5. Item part number.
6. Quantity required.
7. Shipping instructions.
8. Billing Instructions.
IMPORTANT ! When Ordering Parts, ALWAYS Provide The Complete Part Number, Serial Number and Model Number. Information Subject To Change Without Notice.
11
MODEL: B4, B6, B9
12
MODEL: B4, B6, B9
PARTS LIST
ITEM QTY. PART NO DESCRIPTION
1 6 20-14-1 Washer, Lock, Split, 3/8”, Stainless 2 1 MT-8650 Gasket, Flange 3 6 1-36-1 Screw, Hex Hd. 3/8-16 x 1.25”Lg, Stainless 4 2 FP-4487 Flange 1-1/2” (B4, B6) 2 FP-4488 Flange 2” (B9) 5 1 T-28700 Gasket, Pump Case 6 6 20-22-1 Washer, Lock, Split 5/16”, Stainless 7 6 1-156-1 Screw, Hex Hd. 5/16-18 x 1.00”Lg, Stainless 8 1 15-22-6 Nut, Hex, Jam 5/8-11, Zinc Plated 9 1 M-5087 Bolt, Eye 5/8-11, Steel 10 1 M-3415 Cup, Grease 11 1 625-01179 Elbow, Street 1/4”, Galv. 12 1 FP-4446-A Adapter, Side, Pump 13 2 1-135-1 Screw, Hex Hd. 5/16-18 X 1.75”, Stainless 2 20-22-1 Washer, Lock, Split 5/16”, Stainless 2 15-19-1 Nut, Hex 5/16-18, Stainless 14 2 PSS-4476 Clamp, Impeller 15 4 20-22-6 Washer, Lock, Split 5/16”, Zinc Plated 16 4 1-129-6 Screw, Hex Hd. 5/16-18 X .75”, Zinc Plated
18 1 M-8759 Seal, Lip 19 1 TS-29790 Hub, Impeller Stainless 20 1 M-4292-F Seal, Mechanical 1.00” 21 1 FP-4300-A Impeller (B4) 1 FP-4126-D Impeller (B6, B9) 22 1 M-5291 O-Ring 23 1 525-00157 Plug, Pipe 1/2” NPT, Nylon 24 1 FP-4486 Case, Pump 25 1 FP-4097 Volute (B4) 1 FP-4097-A Volute (B6, B9) 26 1 A-6064 Check Valve Assembly 27 1 625-02840 Ring, Retaining 28 1 T -29373 Shaft And Bearing Assembly 29 1 FP-4417 Pedastal 30 1 M-7313 Key, Woodruff 1 T-25856 Spacer, Pump Foot (Not Shown) 1 510-00234 Guard, Left, (Not Shown) 1 510-00235 Guard, Right, (Not Shown) 1 625-01652 Plug, Pipe 1” NPT, C.I. (Not Shown)
13
MODEL: SB4, SB6, SB9
14
MODEL: SB4, SB6, SB9
PARTS LIST
ITEM QTY. PART NO DESCRIPTION
1 6 1-36-1 Screw, Hex Hd 3/8-16 x 1.25”Lg, Stainless 2 1 M-9597 Gasket, Flange Viton 3 6 20-14-1 Washer, Lock, Split 3/8”, Stainless 4 2 FSS-4487 Flange 1-1/2” (SB4, SB6) 2 FSS-4488 Flange 2”, (SB9) 5 1 M-9595 Gasket, Pump Case Viton 6 6 1-156-1 Screw, Hex Hd. 5/16-18 x 1.00”Lg, Stainless 7 6 20-22-1 Washer, Lock, Split 5/16”, Stainless 8 1 M-5087 Bolt, Eye 5/8-11, Steel 9 1 15-22-6 Nut, Hex 5/8-11, Zinc Plated 10 1 FSS-4446-B Adapter, Side, Pump 11 2 1-135-1 Screw, Hex Hd. 5/16-18 x 1.75”, Stainless 2 20-22-1 Washer, Lock, Split 5/16”, Stainless 2 15-19-1 Nut, Hex 5/16-18, Stainless 12 2 PSS-4476 Clamp, Impeller 13 4 20-22-6 Washer, Lock, Split 5/16”, Zinc Plated 14 4 1-129-6 Screw, Hex Hd. 5/16-18 x .75”, Zinc Pltd.
16 1 TS-29790-A Hub, Impeller Stainless 17 1 525-00298-001 Seal, Mechanical 1.00” 18 1 FSS-4300-A Impeller (SB4) 1 FSS-4126-C Impeller (SB6, SB9) 19 1 M-9431 O-Ring Viton 20 1 625-02786 Plug, Pipe 1/2” NPT, Stainless 21 1 FSS-4486 Case, Pump 22 1 FSS-4097 Volute 23 1 A-7913 Check Valve Assembly 24 1 625-02840 Ring, Retaining 25 1 T -29373 Shaft And Bearing Assembly 26 1 FP-4417 Pedestal 27 1 M-7313 Key, Woodruff 1 T-25856 Spacer, Pump Foot (Not Shown) 1 510-00234 Guard, Left (Not Shown) 1 510-00235 Guard, Right (Not Shown) 1 625-02787 Plug, Pipe 1.00” NPT, Stainless (Not Shown)
15
MODEL: B12
16
MODEL: B12
PARTS LIST
ITEM QTY. PART NO DESCRIPTION
1 6 20-15-1 Washer, Lock, Split 1/2”, Stainless 2 6 1-68-1 Screw, Hex Hd. 1/2-13 x 1.25”Lg, Stainless 3 2 FP-4498 Flange 2” 4 1 MT-8655 Gasket, Flange 5 1 T-28699 Gasket, Pump Case 6 6 20-14-1 Washer, Lock, Split 3/8”, Stainless 7 6 1-34-1 Screw, Hex Hd. 3/8-16 x 1.00”Lg, Stainless 8 1 M-5087 Bolt, Eye 5/8-11, Steel 9 1 15-22-6 Nut, Hex 5/8-11, Zinc Plated 10 1 M-3415 Cup, Grease 11 1 625-01188 Elbow 1/4” NPT, 90 Deg., Galv. 12 1 625-02835 Nipple, Pipe 1/4” NPT x 2.00”Lg, Steel 13 2 1-135-1 Screw, Hex Hd. 5/16-18 x 1.75”Lg, Stainless 2 20-22-1 Washer, Lock, Split 5/16”, Stainless 2 15-19-1 Nut, Hex 5/16-18, Stainless 14 2 PSS-4477 Clamp, Impeller
16 4 1-34-6 Screw, Hex Hd. 3/8-16 x 1.00” Lg, Zinc Plated 4 20-14-6 Washer, Lock, Split 3/8”, Zinc Plated 17 1 FP-4113-A Adapter, Side, Pump 18 1 M-3649 Seal, Lip 19 1 TS-24907 Hub, Impeller Stainless 20 1 M-3957-F Seal, Mechanical 1.25” 21 1 FP-4127-A Impeller 22 1 M-5352 O-Ring 23 1 525-00157 Plug, Pipe 1/2” NPT, Nylon 24 1 FP-4497 Case, Pump 25 1 FP-4502 Volute 26 1 A-6089 Check Valve Assembly 27 1 510-00048 Shaft 28 1 525-00011 Ring, Retaining 29 2 525-00009 Bearing 30 1 501-00003 Pedestal 31 1 625-02816 Zerk Fitting, Grease 32 1 625-02805 Key, Woodruff 1 510-00236 Guard, Left (Not Shown) 1 510-00237 Guard, Right (Not Shown) 1 625-01652 Plug, Pipe 1” NPT, C.I. (Not Shown)
17
MODEL: SB12
18
MODEL: SB12
PARTS LIST
ITEM QTY. PART NO DESCRIPTION
1 6 20-15-1 Washer, Lock, Split 1/2”, Stainless 2 6 1-68-1 Screw, Hex Hd. 1/2-13 X 1.25”Lg, Stainless 3 2 FSS-4498 Flange 2” 4 1 M-9596 Gasket, Flange Viton 5 1 M-9594 Gasket, Pump Case 6 6 20-14-1 Washer, Lock, Split 3/8”, Stainless 7 6 1-34-1 Screw, Hex Hd. 3/8-16 x 1.00” Lg, Stainless 8 1 M-5087 Bolt, Eye 5/8-11, Steel 9 1 15-22-6 Nut, Hex 5/8-11, Zinc Plated 10 2 1-135-1 Screw, Hex Hd. 5/16-18 x 1.75” Lg, Stainless 2 20-22-1 Washer, Lock, Split 5/16”, Stainless 2 15-19-1 Nut, Hex 5/16-18, Stainless 11 2 PSS-4477 Clamp, Impeller
13 4 1-34-6 Screw, Hex Hd. 3/8-16 x 1.00” Lg, Zinc Plated 4 20-14-6 Washer, Lock, Split 3/8”, Zinc Plated 14 1 FSS-4113-B Adapter, Side, Pump 15 1 TS-24907-B Hub, Impeller Stainless 16 1 525-00299-001 Seal, Mechanical 1.25” 17 1 FSS-4127-A Impeller 18 1 M-9430 O-Ring Viton 19 1 625-02786 Plug, Pipe 1/2” NPT, Stainless 20 1 FSS-4497 Case, Pump 21 1 FSS-4502 Volute 22 1 A-7912 Check Valve Assembly 23 1 510-00048 Shaft 24 1 525-00011 Ring, Retaining 25 2 525-00009 Bearing 26 1 501-00003 Pedestal 27 1 625-02816 Zerk, Fitting, Grease 28 1 625-02805 Key, Woodruff 1 625-02787 Plug, Pipe 1.00” NPT, Stainless (Not Shown) 1 510-00236 Guard, Left (Not Shown) 1 510-00237 Guard, Right (Not Shown)
19
MODEL: BH7
20
MODEL: BH7
PARTS LIST
ITEM QTY. PART NO DESCRIPTION
1 6 20-15-1 Washer, Lock, Split 1/2”, Stainless 2 6 1-68-1 Screw, Hex Hd. 1/2-13 x 1.25” Lg, Stainless 3 2 FP-4498 Flange 2” 4 1 MT-8655 Gasket, Flange 5 1 T-28699 Gasket, Pump Case 6 6 20-14-1 Washer, Lock, Split 3/8”, Stainless 7 6 1-34-1 Screw, Hex Hd. 3/8-16 x 1.00” Lg, Stainless 8 1 M-5087 Bolt, Eye 5/8-11, Steel 9 1 15-22-6 Nut, Hex 5/8-11, Zinc Plated 10 1 M-3415 Cup, Grease 11 1 625-01188 Elbow 1/4” NPT, 90 Deg., Galv. 12 1 625-02835 Nipple, Pipe 1/4” NPT x 2.00” Lg, Steel 13 2 1-135-1 Screw, Hex Hd. 5/16-18 x 1.75” Lg, Stainless 2 20-22-1 Washer, Lock, Split 5/16”, Stainless 2 15-19-1 Nut, Hex 5/16-18, Stainless 14 2 PSS-4477 Clamp, Impeller
16 4 1-34-6 Screw, Hex Hd. 3/8-16 x 1.00” Lg, Zinc Plated 4 20-14-6 Washer, Lock, Split 3/8”, Zinc Plated 17 1 FP-4113-A Adapter, Side, Pump 18 1 M-3649 Seal, Lip 19 1 TS-24907 Hub, Impeller Stainless 20 1 M-3957-F Seal, Mechanical 1.25” 21 1 FP-4268-A Impeller 22 1 M-5352 O-Ring 23 1 525-00157 Plug, Pipe 1/2” NPT, Nylon 24 1 FP-4497 Case, Pump 25 1 FP-4269-B Volute 26 1 A-6089 Check Valve Assembly 27 1 510-00048 Shaft 28 1 525-00011 Ring, Retaining 29 2 525-00009 Bearing 30 1 501-00003 Pedestal 31 1 625-02816 Zerk Fitting, Grease 32 1 625-02805 Key, Woodruff 1 510-00236 Guard, Left (Not Shown) 1 510-00237 Guard, Right (Not Shown) 1 625-01652 Plug, Pipe 1” NPT, C.I. (Not Shown)
21
MODEL: SBH7
22
MODEL: SBH7
PARTS LIST
ITEM QTY. PART NO DESCRIPTION
1 6 20-15-1 Washer, Lock, Split 1/2”, Stainless 2 6 1-68-1 Screw, Hex Hd. 1/2-13 X 1.25” Lg, Stainless 3 2 FSS-4498 Flange 2” 4 1 MT-8655 Gasket, Flange 5 1 T-28699 Gasket, Pump Case 6 6 20-14-1 Washer, Lock, Split 3/8”, Stainless 7 6 1-34-1 Screw, Hex Hd. 3/8-16 x 1.00” Lg, Stainless 8 1 M-5087 Bolt, Eye 5/8-11, Steel 9 1 15-22-6 Nut, Hex 5/8-11, Zinc Plated 10 2 1-135-1 Screw, Hex Hd. 5/16-18 x 1.75” Lg, Stainless 2 20-22-1 Washer, Lock, Split 5/16”, Stainless 2 15-19-1 Nut, Hex 5/16-18, Stainless 11 2 PSS-4477 Clamp, Impeller
13 4 1-34-6 Screw, Hex Hd. 3/8-16 x 1.00” Lg, Zinc Plated 4 20-14-6 Washer, Lock, Split 3/8”, Zinc Plated 14 1 FSS-4113-B Adapter, Side, Pump 15 1 TS-24907-B Hub, Impeller Stainless 16 1 525-00299-001 Seal, Mechanical 1.25” 17 1 FSS-4268-A Impeller 18 1 M-9430 O-Ring Viton 19 1 625-02786 Plug, Pipe 1/2” NPT, Stainless 20 1 FSS-4497 Case, Pump 21 1 FSS-4269-B Volute 22 1 A-6089 Check Valve Assembly 23 1 510-00048 Shaft 24 1 525-00011 Ring, Retaining 25 2 525-00009 Bearing 26 1 501-00003 Pedestal 27 1 625-02816 Zerk, Fitting, Grease 28 1 625-02805 Key, Woodruff 1 625-02787 Plug, Pipe, 1.00” NPT, Stainless (Not Shown) 1 510-00236 Guard, Left (Not Shown) 1 510-00237 Guard, Right (Not Shown)
23
MODEL: B19, B21
24
MODEL: B19, B21
PARTS LIST
ITEM QTY. PART NO DESCRIPTION
1 6 20-15-1 Washer, Lock, Split 1/2”, Stainless 2 6 1-71-1 Screw, Hex Hd. 1/2-13 x 1.75” Lg, Stainless 3 2 FP-4499 Flange 3” 4 1 MT-8655 Gasket, Flange 5 1 T-28699 Gasket, Pump Case 6 6 20-14-1 Washer, Lock, Split 3/8”, Stainless 7 6 1-34-1 Screw, Hex Hd. 3/8-16 x 1.00” Lg, Stainless 8 1 M-5087 Bolt, Eye 5/8-11, Steel 9 1 15-22-6 Nut, Hex 5/8-11, Zinc Plated 10 1 M-3415 Cup, Grease 11 1 625-01188 Elbow 1/4” NPT, 90 Deg., Galv. 12 1 625-02835 Nipple, Pipe, 1/4” NPT x 2.00”, Steel 13 2 1-135-1 Screw, Hex Hd. 5/16-18 x 1.75” Lg, Stainless 2 20-22-1 Washer, Lock, Split 5/16”, Stainless 2 15-19-1 Nut, Hex 5/16-18, Stainless 14 2 PSS-4477 Clamp, Impeller
16 4 1-34-6 Screw, Hex Hd. 3/8-16 x 1.00” Lg, Zinc Plated 4 20-14-6 Washer, Lock, Split 3/8”, Zinc Plated 17 1 FP-4113-A Adapter, Side, Pump 18 1 M-3649 Seal, Lip 19 1 TS-24907 Hub, Impeller Stainless 20 1 M-3957-F Seal, Mechanical 1.25” 21 1 FP-4128-A Impeller (B19) 1 FP-4169-D Impeller (B21) 22 1 M-5352 O-Ring 23 1 525-00157 Plug, Pipe 1/2” NPT, Nylon 24 1 FP-4497 Case, Pump 25 1 FP-4117 Volute (B19) 1 FP-4117-A Volute (B21) 26 1 A-6089 Check Valve Assembly 27 1 510-00048 Shaft 28 1 525-00011 Ring, Retaining 29 2 525-00009 Bearing 30 1 501-00003 Pedestal 31 1 625-02816 Zerk Fitting, Grease 32 1 625-02805 Key, Woodruff 1 510-00236 Guard, Left (Not Shown) 1 510-00237 Guard, Right (Not Shown) 1 625-01652 Plug, Pipe 1” NPT, C.I. (Not Shown)
25
MODEL: SB19, SB21
26
MODEL: SB19, SB21
PARTS LIST
ITEM QTY. PART NO DESCRIPTION
1 6 20-15-1 Washer, Lock, Split 1/2”, Stainless 2 6 1-71-1 Screw, Hex Hd. 1/2-13 X 1.75” Lg, Stainless 3 2 FSS-4499 Flange 3” 4 1 M-9596 Gasket, Flange Viton 5 1 M-9594 Gasket, Pump Case 6 6 20-14-1 Washer, Lock, Split 3/8”, Stainless 7 6 1-34-1 Screw, Hex Hd. 3/8-16 x 1.00”, Stainless 8 1 M-5087 Bolt, Eye 5/8-11, Steel 9 1 15-22-6 Nut, Hex 5/8-11, Zinc Plated 10 2 1-135-1 Screw, Hex Hd. 5/16-18 x 1.75” Lg, Stainless 2 20-22-1 Washer, Lock, Split 5/16”, Stainless 2 15-19-1 Nut, Hex 5/16-18, Stainless 11 2 PSS-4477 Clamp, Impeller
13 4 1-34-6 Screw, Hex Hd. 3/8-16 x 1.00” Lg, Zinc Plated 4 20-14-6 Washer, Lock, Split 3/8”, Zinc Plated 14 1 FSS-4113-B Adapter, Side, Pump 15 1 TS-24907-B Hub, Impeller Stainless 16 1 525-00299-001 Seal, Mechanical 1.25” 17 1 N515-00211 Impeller (SB19) 1 N515-00212 Impeller (SB21) 18 1 M-9430 O-Ring Viton 19 1 625-02786 Plug, Pipe 1/2” NPT, Stainless 20 1 FSS-4497 Case, Pump 21 1 FSS-4117 Volute (SB19) 1 FSS-4117-A Volute (SB21) 22 1 A-7912 Check Valve Assembly 23 1 510-00048 Shaft 24 1 525-00011 Ring, Retaining 25 2 525-00009 Bearing 26 1 501-00003 Pedestal 27 1 625-02816 Zerk, Fitting, Grease 28 1 625-02805 Key, Woodruff 1 625-02787 Plug, Pipe 1.00” NPT, Stainless (Not Shown) 1 510-00236 Guard, Left (Not Shown) 1 510-00237 Guard, Right (Not Shown)
27
Limited 24 Month Warranty
Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained in accordance with our instructions.This warranty gives you specifi c legal rights, and there may also be other rights which vary from state to state. In the event the product is covered by the Federal Consumer Product Warranties Law (1) the duration of any implied warranties associated with the product by virtue of said law is limited to the same duration as stated herein, (2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever shall be made against us, until the ultimate consumer, his successor, or assigns, notifi es us in writing of the defect, and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply.
THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR AUTHORIZED REPAIR STATION, SUCH PRODUCTS AND/OR P ARTS AS PROVEN DEFECTIVE. THERE SHALL BE NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. Unless expressly
stated otherwise, guarantees in the nature of performance specifi cations furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for eld performance. Any additional guarantees, in the nature of performance specifi cations must be in writing and such writing must be signed by our authorized representative. Due to inaccuracies in fi eld testing if a confl ict arises between the results of fi eld testing conducted by or for user, and laboratory tests corrected for fi eld performance, the latter shall control. RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS
ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN.
This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage (c) lightning (d) excessive sand or other abrasive material (e) scale or corrosion build-up due to excessive chemical content. Any modifi cation of the original equipment will also void the warranty. We will not be responsible for loss, damage or labor cost due to interruption of service caused by defective parts. Neither will we accept charges incurred by others without our prior written approval. This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice and\or our specifi c recommendations. The purchaser is responsible for communication of all necessary information regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR
ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO TRAVEL EXPENSES, RENTED EQUIPMENT, OUTSIDE CONTRACTOR FEES, UNAUTHORIZED REPAIR SHOP EXPENSES, LOST PROFITS, LOST INCOME, LABOR CHARGES, DELA YS IN PRODUCTION, IDLE PRODUCTION, WHICH DAMAGES ARE CAUSED BY ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise, without our prior written approval.
A Crane Co. Company
420 Third Street 83 West Drive, Brampton Piqua, Ohio 45356 Ontario, Canada L6T 2J6 Phone: (937) 778-8947 Phone: (905) 457-6223 Fax: (937) 773-7157 Fax: (905) 457-2650 www.cranepumps.com
28
IMPORTANT!
WARRANTY REGISTRATION
Your product is covered by the enclosed Warranty.
To complete the Warranty Registration Form go to:
http://www.cranepumps.com/ProductRegistration/
If you have a claim under the provision of the warranty, contact your local
Crane Pumps & Systems, Inc. Distributor.
RETURNED GOODS
RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”.
CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR.
Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. All Applicable Laws And Regulations Shall Apply.
29
A Crane Co. Company
Pump Owner’s Name: __________________________________________________________ Address: ____________________________________________________________________ Location of Installation: _________________________________________________________ Contact Person: __________________________________Phone: _______________________ Purchased From: _____________________________________________________________
Pump Model #: ___________________ Serial #: _____________________________________ Part #: __________________________ Impeller Diameter: ____________________________ Voltage: _________Phase: _____ Ø Hertz: ____________Horsepower: _______________ Full Load Amps: ___________________ Service Factor Amps: __________________________ Motor Manufacturer: ___________________________________________________________
Control panel manufacturer: _____________________________________________________ Model/Part number: ____________________________________________________________ Number of pumps operated by control panel: ________________________________________ Short circuit protection? YES___ NO___ Type: _________________________________ Number and size of short circuit device(s): ___________ Amp rating: ___________________ Overload Type: _____________ Size: ______________ Amp rating: ___________________ Do protection devices comply with pump and motor Amp rating? YES___ NO___ Are all electrical and panel entry connections tight? YES___ NO___ Is the interior of the panel dry? YES___ NO___ Liquid level Control Brand and Model: ______________________________________________
START-UP REPORT
General Information
Nameplate Data
Controls
Pre-Startup
All Pumps
Type of equipment: NEW___ REBUILT___ USED___ Condition of equipment at Start-Up: DRY___ WET___ MUDDY___ Was Equipment Stored? YES___ NO___ Length of Storage: ______________________ Liquid being pumped: __________________ Liquid Temperature: _____________________ Supply Voltage/Phase/Frequency matches nameplate? YES___ NO___ Shaft turns freely? YES___ NO___ Direction of rotation verifi ed for 3Ø motors? YES___ NO___ Debris in piping or wet well? YES___ NO___ Debris removed in your presence? YES___ NO___ Pump case/wet well fi lled with liquid before startup? YES___ NO___ Is piping properly supported? YES___ NO___
Non-Submersible Pumps
Is base plate properly installed / grouted? YES___ NO___ N/A___ Coupling Alignment Verifi ed per I&O Manual? YES___ NO___ N/A___ Grease Cup/Oil Reservoir Level checked? YES___ NO___ N/A___
30
Submersible Pumps
Resistance of cable and pump motor (measured at pump control): Red-Black:_______Ohms(Ω) Red-White:_______Ohms(Ω) White-Black:_______Ohms(Ω) Resistance of Ground Circuit between Control Panel and outside of pump: __________Ohms(Ω) MEG Ohms check of insulation: Red to Ground: _________ White to Ground: __________ Black to Ground: ____________
Operational Checks
Is there noise or vibration present? YES___ NO___ Source of noise/vibration: ___________ Does check valve operate properly? YES___ NO___ N/A___ Is system free of leaks? YES___ NO___ Leaks at: ______________________________ Does system appear to operate at design fl ow rate? YES___ NO___ Nominal Voltage: _____________________Phase: 1Ø 3Ø (select one) Voltage Reading at panel connection, Pump OFF: L1, L2 _____ L2, L3 ____ L1, L3 _____ Voltage Reading at panel connection, Pump ON: L1, L2 ______ L2, L3 ____ L1, L3 _____ Amperage Draw, Pump ON: L1 ____________ L2 _____________ L3 _____________
Submersible Pumps
Are BAF and guide rails level / plumb? YES___ NO___ Is pump seated on discharge properly? YES___ NO___ Are level controls installed away from turbulence? YES___ NO___ Is level control operating properly? YES___ NO___ Is pump fully submerged during operation? YES___ NO___
Follow up/Corrective Action Required
YES___ NO___
Additional Comments:
____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________
Startup performed by: _____________________ Date: ______________________________
Present at Start-Up
( ) Engineer: ____________________________ ( ) Operator: ________________________
( ) Contactor: ____________________________ ( ) Other: ___________________________
All parties should retain a copy of this report for future trouble shooting/reference
A Crane Co. Company
420 Third Street 83 West Drive, Brampton Piqua, Ohio 45356 Ontario, Canada L6T 2J6 Phone: (937) 778-8947 Phone: (905) 457-6223 Fax: (937) 773-7157 Fax: (905) 457-2650 www.cranepumps.com
Notes
Loading...