Crown 40TS Operator Manual

SERIES
Operator Manual
This operator manual has
information for all models
of series TS plus some
options and accessories.
Some of the illustrations
and information may not
apply to your truck.
New Bremen, Ohio 45869 USA © 1997 PF12495-WEB Rev. 6/06 Printed in U.S.A.
The most important component is you.
SERIES
It’s the law, y ou must be trained and certified to operate this truck. (OSHA § 1910.178, Rev. 1999)
You or others around you can be seriously injured or even killed if you don't use this truck correctly.
Read and obey all warnings and instructions in this Manual* and on the truck.
Head, arms, hands, legs or feet outside the operator area can be pinned or crushed whenever the truck is moving. Stay within the operator area and stop the truck completely before getting off.
A dockboard can move or drop while you are on it. Or you could drive of f a dock. Falls from docks or dockboards can cause serious injury or even death. Make sure you are safe.
Inspect your truck before starting work, make sure it is in good working order.
* Additional copies of this Operator Manual and all Truck Labels can be obtained from Crown Equipment Corporation, New Bremen, Ohio 45869 U.S.A.
You Must be Trained
IT'S THE LAW, YOU MUST BE TRAINED AND CERTIFIED
Federal law states that only properly trained operators are permitted to operate a powered industrial truck and that
STOP
your employer must train you and certify that you are qualified to operate this powered industrial truck. (OSHA §1910.178, Rev. 1999)
Do not operate this truck in your work place until you have been trained and certified by your employer.
You could be killed or seriously injured if you are not adequately trained for lift truck operation!
1 Warning
All rights reserved under International and Pan American copyright conventions Copyright 1997 Crown Equipment Corp.
You Must be Trained 2
Protect Yourself
Know the Hazards
WARNING
Stay clear of all moving parts.
Moving parts can cut or crush hands, feet, arms or legs.
07
LOOK WHERE YOU'RE DRIVING
• If you run into things you can be injured. You could fall, or the load could shift and hit you. Make certain there is nothing in your path, on the floor or sticking out of the racks.
• Always be alert to the area around you and watch where you are driving. You could be pinned or crushed by objects intruding or poking into the operator area.
DRIVE CAREFULLY
• Keep your hands on the controls and your entire body in the operator area. A foot or hand caught between the truck and a fixed object will be crushed or even cut off.
• Keep your truck under control at all times. Drive at a speed that allows you to stop safely. Be even more careful on slippery or uneven surfaces. Do not drive over objects on the floor.
USE YOUR TRUCK SAFELY
• Keep hands and feet away from all moving parts such as masts or wheels.
• Never stand on or under the forks, or allow anyone else to stand on or under them. Never allow passengers on the truck. There is no safe place for them.
• Before you leave your truck:
• Come to a complete stop.
• Lower the forks to the floor.
• Shut the truck off with the key or power disconnect.
• Apply the parking brake.
Know the Hazards
AVOID FALLS AND TIPOVERS
Tipovers are very serious accidents, you can be crushed
or even killed. The best way to prevent injury is to know where you are at all times and follow the rules of safe truck operation. There is no sure way to avoid injury during a tipover or a drop from a dock.
• Be careful if driving around docks. Stay away from the edge. Watch where you're going.
• When you're not stacking or picking loads, travel with the forks or load close to the ground. Watch for o v erhead obstructions. Perform all truck movements smoothly and at a speed that will give you time to react in an emergency.
• Turret Sideloaders should not be used on ramps or grades. If you must drive on a grade, travel slowly and don't turn. If carrying a load, point the forks upgrade. If unloaded, point the forks downgrade. Keep the fork height below 300 mm or 12 inches.
An unloaded truck can also tip over. You must be just as careful using an unloaded truck as you are using a loaded one.
CHECK YOUR LOADS
• Do not handle long, wide or unstable loads.
• Before you pivot a load, make certain it will not intrude or poke into the operator area.
• Check that the load will clear the operator platform before using traverse.
3 Protect Yourself
Protect Yourself 4
600mm
(24 in.) Max
Know the Hazards
Capacity & Load Center 12
Center of evenly distributed load
Load
Center
Know the Hazards
What's in it for You?
WHAT'S IN IT FOR YOU?
The better you understand your truck and how to use it, the better and safer operator you can be. Here are some guides to using this manual.
Units of measure, kg/mm(lb/in)
Truck Weight with Max. Battery
7050(15540)
TS
Truck Type
E
Attachment Data
CLAMP
SAMPLE
180° Traverse Sideshift
-----------
Load
Serial Number
A1234567
Center
Capacity with Mast Vertical
Capacity
7695(303)1450(3200) 600(24)
1815(4000)
600(24)5565(219)
1000(2200)
7695(303)
865(34)
1270(2800)
865(34)
5565(219)
316-D
QUICK LOCATORS
In addition to the "Contents" page you can use page headings to find topics. Some pages also have a picture of the truck in the corner showing features or functions covered on that page.
"KNOW THE HAZARDS"
Watch for and read these special blocks. You will find information about possible safety hazards and how to avoid them.
HOW-TO-DRAWINGS
On many pages you will find pictures as well as text to help you understand how to use your truck safely and productively.
Your Turret Sideloader
TURRET SIDELOADERS
Your turret truck is designed to transport, stack and retrieve loads.
YOUR TURRET TRUCK IS NOT AN AUTOMOBILE
With a load it may weigh more than 6 automobiles.
• You don't steer the same.
• You don't brake the same.
HOW TO DRIVE YOUR TRUCK
Sit down and latch the door. Keep your hands and feet inside the operator compartment and on the controls. Look in the direction you're going.
GIVE YOUR BODY A BREAK
Take advantage of stop time. Flex your arms and legs. Staying alert will help you be a better and safer driver.
BUILT TO STANDARDS
This truck was designed and built to current industry and government standards and guidelines. For more information see the following:
• American National Standards Institute (ASME) B56.1
• Occupational Safety and Health Act (OSHA) §1910.178, Rev . 1999
• Underwriters Laboratory (UL) 583
• National Fire Prevention Association (NFPA) 505
Seated
Hands on controls
Door latched
7 Your Turret Sideloader
Your Turret Sideloader 8
Turret Truck Parts
Mirror Overhead Guard Work Light Seat Auxiliary Mast
Operator Platform
Fork Primary Mast Flashing Light Power Unit Battery
Horn Button
Display Panel
Pivot Handle
Door
Door Latch
Traverse/Sideshift
Handle
Accelerator Pedal
Key switch
Steering Handle
Brake Pedal
Direction Switch
Raise/Lower Handle
Power Disconnect
Fork override
Controls (inside)
9 Turret Truck Parts
Lowering Valve (inside) Load Wheel
Turret Truck Parts 10
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