Crouse Hinds Industrial Lighting Products Quick Reference

Industrial Lighting Products
Quick Reference Chart
LIGHT SOURCE
Application Environment
General Industrial Section 1L
Wet Locations Section 1L
Marine Locations or 4X
Corrosive Section 1L
Class I, Div. 1 or Zone 1
Class I, Div. 2 and Zone 2
Restricted Breathing
ɀ Class I, Div 2
and Zone 2
ɀ Certified IEC
Zone 2
Class II Class III Simultaneous Presence
Paint Spray Section 4L
Portables Section 9L
Incandescent H.I.D.
ɀ Pulse Start
Metal Halide
ɀ Metal Halide ɀ High Pressure
Sodium
ɀ Mercury Vapor
Vaporgard
TM
, V
Series, NDA
Section 12L
V160 Tank light
Vaporgard
TM
, V
series, NDA
Section 3L
LMV, DMV, VMV, N2MV Champ
Section 5L
Champ Induction
Section 3L
LMV, DMV, VMV, N2MV Champ
Section 5L
Champ Induction
Section 1L
NDA
Section 3L
LMV, DMV, VMV, N2MV Champ
Section 4L
EVLP Lo-Pro EVM Hazard-Gard
Vaporgard
TM
, NDA
Section 3L
LMV, DMV, VMV, N2MV Champ
Section 5L
Champ Induction
Section 2L
EV
Section 12L
Section 4L
EVLP Lo-Pro
EVM Hazard-Gard EVTL, EVA160, EVO, ELG
Section 1L
Vaporgard NDA
TM
,
Section 3L
LMV, DMV, VMV,
N2MV Champ
Section 5L
Champ Induction
Section 3L
LMV, DMV, VMV,
N2MV Champ
Section 5L
Champ Induction
Section 2L
EV
Section 12L
EVTL, EVO
Section 3L
LMV, DMV, VMV,
N2NV Champ
Section 4L
EVLP Lo-Pro
EVM Hazard-Gard
Section 5L
Champ Induction
EVP
Section 9L
VS, EVH,
EVP RCDER
®
®
®
®
®
®
®
Fluorescent
ɀ Linear ɀ Long Twin
Tube
ɀ Compact
Section 6L
VF Series, NFL, FVN, FVS DMVF, N2MVF
Section 6L
VF Series, NFL, FVN, FVS, DMVF, N2MVF
Section 6L
NFL, FVS, DMVF, N2MVF, CPMVF EVFDR, EVFT Illuminator
Section 6L
NFL, N2MVF, FVS, VF Series, DMVF, CPMVF
Section 6L
EVF, EVFDR, EVFT Illuminator EVLPF, eLLK
Section 6L
VF Series, NFL, nLLK, eLLK, FVN, FVS, CPMVF, DMVF, N2MVF
Section 6L
CPMVF, DMVF, N2MVF
Section 6L
FVN, nLLK, eLLK, FVS, DMVF, N2MVF EVF, EVFDR, EVFT, EVLP
Section 6L
EVF, EVFT
Section 9L
EVH
Emergency & Warning
ɀ Exit Signs ɀ Emergency
Lighting
ɀ ‘‘Steady On’’
Beacons
ɀ Strobes
Section 10L
N2LPS Light-PakTM, DMVFB, N2MVFB
Section 11L
VF ‘‘SO’’ Beacon VDAS Strobe
Section 10L
DMVFB, N2MVFB, N2LPS Light-PakTM,
Section 11L
VF ‘‘SO’’ Beacon VDAS Strobe
Section 10L
DMVFB, N2MVFB,
Section 11L
VDAS Strobe
TM
Section 10L
DMVF-EXD exit, N2MV-EXD exit, N2LPS Light-Pak N2MVFB, DMVFB
Section 11L
VF ‘‘SO’’ Beacon VDAS Strobe
Section 10L
EXL exit,
®
,
EVLPF-EXD exit, ELPS Light-Pak EVLPFB
Section 11L
EV ‘‘SO’’ Beacon EVAS Strobe
Section 10L
DMVF-EXD exit, N2LPS Light-Pak DMVFB, N2MVFB
Section 11L
VF ‘‘SO’’ Beacon VDAS Strobe
Section 10L
DMVFB, N2MVFB
Section 10L
EXL, N2LPS Light-Pak DMVFB, N2MVFB
Section 11L
VF ‘‘SO’’ Beacon VDAS Strobe EVAS Strobe
WallPacks & Floodlights
ɀ Pulse Start
Metal Halide
ɀ Metal Halide ɀ High Pressure
Sodium
ɀ Mercury Vapor ɀ Incandescent
Section 7L
F2MV, FMV, FMV1000
Section 7L
F2MV, FMV, FMV1000
Section 7L
CPMV, F2MV, FMV, FMV1000
Section 7L
CPMV, F2MV, FMV, FMV1000
TM
,
Section 7L
FZD, EVM-S812, RCDE
TM
Section 7L
CPMV, F2MV,
TM
FMV, FMV1000
,
FZD
Section 7L
CPMV, F2MV, FMV
Section 7L
CPMV
TM
,
Luminaire Hangers
Section 8L
AL, UNJ, FHM, ARB, UNE, UNH, CHS
Section 8L
AHG, ARB–21 series
Section 8L
EFHC-S752 ECHF-S758 ECF-S516
Section 8L
EAHC, EFHC, ECHF, GUA, GUFX, EFHX, CPS, UNR
Section 8L
AL, AHG, UNJ, UNJC, ARB, UNE, UNH, COUP
Section 8L
AL, AHG, UNH, UNJC, ARB, UNE, UNH, COUP
Section 8L
ECHF, GUA, GUF, GUJ. EAHC, EFHC, AHG (Class II, Div 2)
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New ideas in industrial lighting, translated into modern equipment design, backed technically by a nationwide sales force, available worldwide through knowledgeable electrical distributors – these are some of the reasons you’ll be light-years ahead when you look to Cooper Crouse-Hinds for industrial lighting products.
This Lighting Selector Guide will help you solve many of your lighting problems. For additional assistance on complex projects, call your Cooper Crouse-Hinds representative or distributor. They can provide detailed lighting layouts and recommendations using the most advanced
computer and application engineering facilities and techniques.
Industrial Lighting Products
Lighting Selector Guide
Below is a simple five-step procedure to help you select the right equipment for a specific job. Typical examples – with illustrations, easy-to-read charts, and layouts – are included to ensure correct results.
The five steps are:
1.) Determine Area Lighting Needs and Operational Factors Page 665
2.) Select Type of Lamp Page 666
3.) Select Type of Luminaire Page 668
4.) Calculate Number of Luminaires Required Page 683
When known, proceed to Step 2
When known, proceed to Step 3
When known, proceed to Step 4
When several light sources or systems seem suitable, determine most economical one
With LuxiconTMyou’ll be able to make ‘light’ work of analyzing the performance of Cooper Crouse-Hinds broad line of industrial luminaires.
From exterior/interior layouts to economic performance data, you’ll be able to access and evaluate information needed to design and specify the most efficient and effective lighting system possible.
TM
Luxicon
ɀ Online tutorial ɀ Color output, either text or graphics ɀ Exterior/interior layouts in one program ɀ Daylight lighting analysis ɀ Importing/exporting of any IES file ɀ Importing/exporting of any .DXF CAD file ɀ Detailed architectural feature calculations ɀ Entire Cooper Crouse-Hinds and Cooper
Lighting line search
ɀ Economic performance/analysis
calculations
ɀ Database of customers and their projects ɀ Professional output including summary
reports, luminaire schedules, calculation results and renderings on multiple pages
ɀ Luminaire editing capabilities ɀ Allowances of varying ambient temperature
levels
offers:
5.) Determine Placement of Luminaires and Make Layout Page 688
664
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Industrial Lighting Products
1
Determine Area Lighting Needs and Operational Factors
The selection of the proper luminaire/lamp combination and the determination of the number of luminaires required is a function of the desired quantity and quality of light required, together with consideration of any special factors arising from the nature of the work operation. Several aspects of this selection process are discussed below. The conditions will vary from job to job. It is important to consider these conditions if the lighting system is to yield optimum results.
A) Determine Illumination Quantity Required
The Illuminating Engineering Society in the current IES Lighting Handbook gives a comprehensive listing of footcandle levels recommended for all types of Industrial Lighting. A condensed version of this listing is given in Table I and is presented according to the types of visual tasks encountered.
B) Determine Illumination Quality Required
Quality of illumination pertains to the distribution of brightness in the visual environment. Care must be taken to avoid discomforting glare within the normal visual field. Luminaires normally selected for lower mounting should be designed to limit brightness below the 45° zone.
C) National Electric Code Compliance
The National Electric Code delineates some areas as hazardous, depending on materials or atmosphere within an area. The choice of luminaire and lamp is therefore somewhat restricted if the area is classified as hazardous. In hazardous areas, luminaire design and operating temperature of both luminaire and lamp must meet strict limitations. These limitations are detailed under Step 3 of this selection guide.
Table 1 / Recommended Levels of Illuminance
Seeing Task Typical Type of Work
Difficult Difficult assembly and
inspection, color coding, paper manufacturing (Inspection and Rewinder) finishing operations.
Moderate Moderately difficult assembly
and inspection, checking and sorting, service garage repair areas, medium bench work, instrument panel (vertical illumination).
Casual Simple assembly, rough bench
work, grinding, simple inspection, wrapping, packing and labeling, control house general lighting.
Easy Rough active storage,
washrooms, dry lumber warehouse, compressor houses.
Limited Inactive storage, stairway B 5 to 10
NOTE: For other industrial footcandle levels such as petrochemical, refer to the Illuminating Engineering Society’s Lighting Handbook (Application Volume) for more information.
Illuminance Category Footcandles†
F 100 to 200
E 50 to 100
D 20 to 50
C 10 to 20
If the area is non-hazardous in nature, the selection of the proper luminaire and lamp is less restrictive and should be based on general operational and environmental conditions.
D) Maintenance Considerations
In order to insure optimum performance of the lighting system at a reasonable cost, some of the following related factors must be introduced into the selection process: ɀ Atmospheric Conditions: Luminaires for use in extremely wet locations should be enclosed and gasketed. Luminaires for use in extremely dirty locations should provide a minimum of light depreciation under the anticipated maintenance schedule (i.e., reflector with open top and bottom should be used where maintenance is infrequent). Luminaires for use in extremely corrosive atmospheres should have protection for the optical system and have finishes to withstand the particular corrosive agent (i.e., epoxy power finish; enclosed Alzak reflector; Krydon reinforced polyester reflector). ɀ Accessibility: Since it may be necessary to locate luminaires in inaccessible areas, the luminaire and lamp selected should minimize need for maintenance and maximize ease of maintenance when required (i.e., high bay open reflector with mercury lamp). ɀ Area Usage: The selection of the proper lamp/luminaire combination will depend greatly on the required burning hours per year. The anticipated usage should be a major factor in lamp selection.
Values recommended are average maintained footcandles
at 30above floor (work plane).
TM
fiberglass
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Industrial Lighting Products
2
Select Type of Lamp
After identification of the factors discussed in Step 1, the following guide can be used in selecting the proper lamp:
A) Illumination Level
High (30FC or more): high intensity discharge (H.I.D.) lamps are generally the most economic choice. ɀ Exception: where luminaires must be placed within an operator’s normal visual span, a low brightness light source such as fluorescent should be used. Low (less than 30FC): all light sources can be considered. Selection of best lamp is usually based on other factors. ɀ Exception: at medium to high mounting, high intensity discharge is generally best.
B) National Electrical Code
Hazardous locations – all light sources can be considered. ɀ Exception: Article 500 of the National Electrical Code classifies the various categories of hazardous locations and provides general rules for the application of luminaires in these areas. (See Step 3 of Selection Guide.) ɀ Exception: where process must be shut down for relamping, high intensity discharge is best due to long lamp life. Non-hazardous locations – all light sources.
®
C) Accessibility
High intensity discharge lamps should be used where luminaires are relatively inaccessible because of long life and the need for infrequent relamping.
D) Area Usage (Burning Hours)
At more than 2,000 burning hours per year, high intensity discharge and fluorescent lamps generally yield the lowest system cost. At less than 2,000 hours per year, incandescent may be the best system depending on the size of the area, mounting height and illumination level required.
E) Other Considerations
ɀ Energy cost: where energy cost is high, high intensity discharge lamps generally prove most economical. H.I.D. lamps produce more lumens per watt of electricity than other lamp types. ɀ Safety: due to warmup and restart characteristics of high intensity discharge lamps, auxiliary or emergency lighting should be used in critical areas.
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Continued
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Industrial Lighting Products
2 (continued)
Select Type of Lamp
The following table of lamp characteristics provides guidelines for choosing the best lamp. If the decision is not obvious, contact your Cooper Crouse-Hinds representative for a computer analysis of the option desired.
Table II/Lamp Characteristics
Lamp Advantages Disadvantages
1. Induction Exceptionally long life – 100,000 hours.
Instant illumination upon start-up or warm restart. Crisp, white light >80 color rending index. Low operating cost.
2. High Pressure Sodium Good beam control. Long lamp life (24,000
hrs). Highest lamp output (lumens per watt). Low operating cost. Shortest restart time of H.I.D. lamps (instant with optional instant restrike).
3. Metal Halide
Pulse Start
Improved lamp life (15,000- 30,000 hrs). Increased lumen output over standard metal halide (25 to 50%). Better lumen maintenance (80%). Superior cold starting
-40°C. Improved color stability. Color shift reduced by two-thirds. Improved lamp-to­lamp color consistency. Warm up time 2 minutes. Restrike time 3-4 minutes.
4. Metal Halide Moderately long lamp life (7500 + hrs).
High light output (lumens per watt). Makes colors look close to natural. Low operating cost.
5. Mercury Long lamp life (24,000 hrs). High light
output per watt. Low operating cost.
Initial cost is higher than HID type luminaires.
High initial cost. Requires warmup period.
High initial cost. Requires warmup period. Does not restart immediately after power outage.
High initial cost. Requires warmup period. Does not restart immediately after power outage.
High initial cost. Requires warmup period. Does not restart immediately after power outage.
6. Fluorescent Long lamp life (7500-24,000 hrs). High light
output per watt. Low operating cost. Low brightness. Cool operation.
7. Incandescent Low initial cost. Good color rendition. Good
light control. Instant restart.
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High initial cost. Poor light control. Output may vary with ambient temperature.
Low light output (lumens per watt), short lamp life (500-2000 hrs). High operating cost.
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Industrial Lighting Products
3
Select Type of Luminaire
Choice of Reflector
The following list gives broad guidelines for selection of the proper reflectors.
Mounting Height Above Floor Reflector
Up to 19 Dome 20or more High bay
Where low footcandle levels will be provided, reflectors may be used at higher mounting heights than shown; where high footcandle levels will be provided, reflectors may be used at lower mounting heights than shown in the table.
Quick Selector (Environment—Product)
Opposite the industrial environments listed below are the luminaires designed and approved to meet the requirements unique to each environment. Where different types of light sources might be used, a choice is given.
Environment Type Description Cat. Sect. Pg. #
Corrosive Non Metallic
Explosive Vapors (Class I, Div. 1)
Combustible Dusts (Class II, Div. 1)
Moisture, Non-Combustible Dusts, or Potential for Hazardous Vapors Class I, Div. 2
Non-Hazardous
Enclosed & Gasketed
Explosion­proof
Dust­ignition-proof
Enclosed & Gasketed
Enclosed & Gasketed
NDA N2MV N2MVF N2MVFB NFW N2LPS
EV, EVI General—Incandescent 2L 709 EVLP, EVM HazardȿGard EVF, EVFDR General—Fluorescent 6L 809 EVFT General—Fluorescent 6L 809 EVLPF General—Fluorescent 6L 809 RCDE/RCDER Flood—Incandescent 7L & 9L 865 & 913 ELPS Emergency—Halogen 10L 923 EVLPFB Emergency—Fluorescent 10L 923 EV Strobe—Incandescent 11L 939
EV DMV N2MV DMVIG, VMVIG DMVF, N2MVF EVM HazardȿGard FVN FVS DMVFB, N2MVFB
Vaporgard
CPMV NDA General—Incandescent 1L 691 LMV DMV VMV N2MV FVN General—Fluorescent 6L 809 DMVF, N2MVF General—Fluorescent 6L 809 VF General—Fluorescent 6L 809 FVS General—Fluorescent 6L 809 FMV SSFMV Voyager Flood—H.I.D. 7L 865 N2LPS Emergency—Halogen 10L 923 DMVFB, N2MVFB Emergency—Fluorescent 10L 923
NFL General—Fluorescent 6L 809
Champ
Champ
Champ
Champ
Champ
Champ
Champ
Champ
®
®
®
TM
®
®
®
®
®
®
General—Incandescent General—H.I.D. General—Fluorescent Emergency—Fluorescent General—Fluorescent Emergency—Halogen
®
General—H.I.D. 4L 779
General—Incandescent General—H.I.D. General—H.I.D. General—Induction General—Fluorescent General—H.I.D. General—Fluorescent General—Fluorescent Emergency—Fluorescent
General—Incandescent 1L 691 General—H.I.D/Fluorescent 3L & 6L 721 & 809
General—H.I.D. 3L 721 General—H.I.D. 3L 721 General—H.I.D. 3L 721 General—H.I.D. 3L 721
Flood—H.I.D. 7L 865
1L 3L 6L 10L 6L 10L
2L 3L 3L 5L 6L 4L 6L 6L 10L
691 721 809 923 809 923
709 721 721 801 809 779 809 809 923
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Lamps Used With Cooper Crouse-Hinds Luminaires
H.I.D. Medium Base Series - LMV, EVLP
1
LAMP ANSI
WATTS Ballast
GE
High Pressure Sodium
35 S76 LU35/MED LU35/MED C35S76/M 50 S68 LU50/MED LU50/MED C50S68/M
70 S62 LU70/MED LU70/MED C70S62/M 100 S54 LU100/MED LU100/MED C100S54/M 150 S55 LU150/MED LU150/MED C150S55/M
Metal Halide
70 M98 MXR70/U/MED MP70/U/MED MHC70/U/M/3K MH70W/U 100 M90 MXR100/U/MED MP100/U/MED MHC100/U/M/3K MH100W/U 175 M57 MVR175/U/MED M175/U/MED MH175/U/M
Pulse Start Metal Halide
150 M102 MXR150/U/MED MP150/U/MED MH150W/U/PS 175 M137 MXR175/VBU/MED/PA MS175W/BU/MED/PS
MANUFACTURER
Osram/
Sylvania
Phillips Venture
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Lamps Used With
H.I.D. Medium Base Series - LMV, EVLP
1
Cooper Crouse-Hinds Luminaires
LAMP ANSI
WATTS Ballast
GE O/S Ph Venture GE O/S PH Venture
High Pressure Sodium
35 S76 2250/16K 2250/16K 2250/24K B17 E17 ED17 50 S68 4000/24K 4000/24K 4000/24K B17 E17 ED17
70 S62 6400/24K 6300/24K 6300/24K B17 E17 ED17 100 S54 9500/24K 9500/24K 9500/24K B17 E17 ED17 150 S55 16000/24K 15800/24K 16000/24K B17 E17 ED17
Metal Halide
70 M98 5500/12K 5200/15K 6200/10K 5600/15K BD17 E17 ED17 ED17 100 M90 9000/15K 8500/15K 9300/12.5K 9000/15K BD17 E17 ED17 ED17 175 M57 13600/10K 14400/10K 13500/10K BD17 ED17 ED17
Pulse Start Metal Halide
150 M102 12500/15K 13300/15K 14000/15K BD17 E17 ED17 175 M137 17700/15K 17500/15K BD17 E17 ED17
MANUFACTURER MANUFACTURER
Lumens/Life (hrs) Bulb
670
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Lamps Used With
Cooper Crouse-Hinds
Luminaires
H.I.D. Mogul Base Series - DMV, VMV, CPMV, FMV, F2MV, EVLP
0, FZD
LAMP ANSI
WATTS Ballast
GE
High Pressure Sodium
50 S68 LU50 LU50 C50S68
70 S62 LU70 LU70 C70S62 100 S54 LU100 LU100 C100S54 150 S55 LU150/55 LU150/55 C150S55
150 (100V) S56 LU150/100 LU150/100 C150S56
200 S66 LU200 LU200 C200S66 250 S50 LU250 LU250 C250S50 310 S67 LU310 LU310 C310S67 400 S51 LU400 LU400 C400S51
1000 S52 LU1000 LU1000 C1000S52
Metal Halide
70 M98 MH70W/U/ED28 100 M90 MH100W/U/ED28 175 M57 MVR175/U M175/U MH175/U 250 M58 MVR250/U M250U MH250/U 400 M59 MVR400/U M400/U MH400/U 400 M59 MVR400/U/ED28 M400/U/BT-28 MH400/U/ED28
1000 M47 MVR1000/U M1000/U MH1000/U 1500 M48 MVR1500/HBD M1500/BD MH1500/BD
MANUFACTURER
Osram/
Sylvania
Phillips Venture
Pulse Start Metal Halide (Base up+–15%) (Base up+–15%)
150 M102 MH150W/U/ED28/PS 175 M137 MXR175/VBU/PA MS175/BU/PS MS175W/BU/PS 200 M136 MH200W/U/PS 250 M138 MXR250/VBU/PA MS250/BU/PS MH250W/HBU/PS
320 M132 MXR320/VBU/PA MS320/PS/BU-ONLY MS320W/BU/PS MH320W/U/ED28/PS 350 M131 MH350W/U/PS
400 M135 MXR400/VBU/PA MS400/PS/BU-ONLY MS400/BU/PS MH400W/HBU/PS
1000 M141
Mercury Vapor
100 H38 HR100A38 H38HT-100 H38HT-100 175 H39 HR175A39 H39KB-175 H39KB-175 250 H37 HR250A37 H37KB-250 H37KB-250 400 H33 HR400A33 H33CD-400 H33CD-400
1000 H36 HR1000A36 H36GV-1000 H36GV-1000
HID Double Contact Metal Halide for EVP Series
70W CMH70/TD/830/R7S HQI-DE 70/WDX CDM70/TD/830
M138 MH250W/HBD/PS
M131 MH350W/U/ED28/PS
M135 MH400W/HBD/PS M135 MH400W/HBU/ED28/PS M135 MH400W/HBD/ED28/PS
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