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POW ER - GROU ND - REMO TE
All Crossfire amplifiers are optimized to work within 12.00 to 14.5 volts DC. Therefore, as a precaution, the vehicle’s electrical
system should be checked for correct voltage sup ply with the help of a voltmeter. First, connect the test leads of the voltmeter to
the battery terminals with the ignition of the vehicle in the off position. The voltmeter should read no less than 12 volts. Next, check
voltage of the batter y with the engine running between 1500 and 2000 rpms. The voltmeter should now read between 13.5 and
14.5 volts. If your vehicle’s electrical system is not up to these specifications, we recommend having it checked by an automotive
mechanic before you further the installati on.
POWER WIRE AN D FUSE
The proper wire size i s very impor tant for an amplifier capable of these power levels. The following are the minimum recom
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mended fuse values and wire gauge for lengths up to 20f t.
POWER
Power wires need to be connected directly to the battery using the wire requirements listed above. Never use the fuse box or any
other wire as a source for the power for an amplifier. Before you start, choose the easiest and safest path to r un the wire from
the battery to the amplifi er. Generally, try to keep the power wir e on the driver’s side of the vehicle (See Signal Inputs & Outputs
for explanation). Follow the rules below for running the power c able through the vehicle:
1. Use grommets when passing the power wire through any metal wall of the vehicle.
2. Avoid sharp corners or sharp body par ts that may easily cut through the insulation on the wire.
3. Avoid running the power wire over engine components and near heater cor es.
4. Avoid the gas, brake and clutch pedals and their mechanisms.
5. Use an inline fuse at the battery to eliminate the ris k of a fire caused by a short in your power wire.
6. Connect the fuse holder as close to the bat tery positive terminal as possible.
GROUND
The wire used for ground should be of the same gauge as the power wire. Make sure to choose a different color (generally black)
so that you do not reverse the polarity at the amplifier ter minals. Follow the rules below for connecting the ground wire properly:
1. Avoid using seat bolts, seatbelt bolts, and fender wells for ground.
2. Choose a metal area close to the amplifie r that appears to be a good source of ground, such as the floor.
3. Investigate the area you wish to use for electrical wi res, vacuum lines, and brake or fuel lines.
Directions for connecting the gr ound wire to the vehicle:
1. Find a nut and bolt to fit the ring terminal you have chosen.
2. Drill a hole just large enough for the bolt to fit t hrough at the source of ground.
3. Use either a wire brush or sandpaper to eliminate unwanted paint around the hole you have drilled as to supply a better contact
for your ground.
4. Terminate the ground wire to the ring terminal and attach it to the bare metal using the nut and bolt. It is very important for this
connection to be solid.
5. Spread silicon over the screw and bare metal to prevent rust and possible water le aks.
REMOTE TURN -ON
Between the power and ground of the amplifier is a remote turn-on terminal. This terminal must be c onnected to a switched +12
volt source to make t he amplifier operational. Typically, remote turn-on leads are provided at the head unit that will turn on and
off the amplifier in c orrespondence with the source. This means you w ill most likely have to remove the head unit from the dash
to find the source +12V output wire.
Once the head unit is pulled from the dash, find the remote turn-on located in the wiring harness of the head unit. The majority of
vehicles will be using an after market head unit when installing an after market amplifier. These after market head units generally
use a blue or blue/white colored wire as the rem ote turn -on lead. In most cases the blue/white lead is usually the remote turn on
lead. However, when using a factory radio, the power antenna wire may be used as a turn- on lead. You must first test this lead to
make sure that it remains e nergized regardless of the source the hea d unit is switched to. The antenna lead will energize when
switched to the tuner mode, but turn of f when the unit is switched to tape/CD player. Only if a lead is not available at the source,
a switched +12 volt supply, such as a toggle switch should be applied. Use a minimum of 18-awg wire to connect the amplifier to
this lead. Connect this lead to the head unit using a mating terminal or by solder ing the three points together, but be sure to heat
shrink the connection. If possible r un this wire along side of the power wire using the same precautions.
SPE AKE R OU TPUT
CON NECT ING THE W IRES
LOAD
Please be aware of the minimum impedance you may apply to your particular model ampli fier. See chart below for more informa
tion. Any lower impedanc e than the minimum can send the ampli fier into current protection or possibly damage the circuitry. To
prevent damage, use the following formulas to help you fi gure out the load you are placing on your amplifier. If you have any dif
ficulties, please contact your local C rossfire dealer or Crossfire’s Technical A ssistance at tech@crossfirecaraudio.com
WIRING
Always choose speaker wire wisely. Make sure that the wire is appropriate for the speaker you are applying it to. It is highly recom
mended not to use anything smaller than 16awg. Consult your dealer. As with the power wires, use caution around sharp corners
or body par ts that may easily cut throu gh the insulation on the wir e. If running into the doors, it is important to use a protective
boot in the door jam to protect the wire from being pinched as well as keeping water or moisture from entering the vehicle. Use the
factory boots whenever possible. And always make sure the wire is out of the way of the window track. To connect the wire to the
speaker, strip off approximately 1/2” inch (12mm) of the insulation and terminate the wires using insulated speaker terminals (not
supplied) or by soldering the connection to the lo udspeaker. Be sure that the polarit y at the loudspeaker is correct.
At this point, the power, ground, remote, and speaker wires should be run to the general location of where the amplifi er is to be
mounted. If the wires are to be hidden under the carp et, you now need to cut a slit fo r them to come through. To do this, plac e
the amplifier in the location it is to be m ounted to verify where the slits need to be. Make sure that there will not be a conflict
with the mounting of the amplifier and the wires. Pull the wires through the slit to the terminals leaving approximately 6” (150mm)
of slack and cut the wires to an equal length. Locate the spade connectors sup plied with the amplifier. Strip approximately 1/2”
inch (12mm) of insulation from the end of each wire. Crimp the spade connectors onto the st ripped end of the wire. Loosen the
terminal screws on the ampli fier. Inser t the wires into the proper terminals and tighten th e screws securely. Check your connections by giving the wires a slight tug.
NOTE: Not all models have screw type connectors. Other models use “Discrete Mount” connectors which require bare wire instal
lation (no connector needed).