Crosley ZDM6502AS Installation Instructions Manual

TOOLS YOU WILL NEED:
Phillips head screwdriver5/16" and 1/4" nutdriver6" Adjustable wrenchLevelCarpenters squareMeasuring tapeSafety glassesFlashlightBucket to catch water when fl ushing the lineGloves
For New Installations Only:
Tubing cutterDrill and appropriate bitsHole saw set
Phillips Head Screwdriver
Installation Preparation
PARTS SUPPLIED:
Four flat head wood screws
dishwasher to underside of countertop (in literature package).
MATERIALS YOU WILL NEED :
Ferrule, compression nut and 90° Elbow (3/8"NPT external
thread on one end, opposite end sized to fi t water supply)
Thread seal tapeUL Listed wire nuts (3)
Materials For New Installations Only:
Air gap for drain hose, if requiredWaste tee for house plumbing, if applicableElectrical cable or power cord, if applicableScrew type hose clampsStrain relief for electrical connection.Hand shut-off valveWater line 3/8" min. copper
Coupler for extending drain line, if applicable
90° Elbow, Ferrule and Compression Nut
Wire Nuts (3)
Waste Tee
Electrical Cable (or Power Cord, if applicable)
Hot Water line
Screw Type Hose Clamps
Coupler
Hand Shut-Off Valve
Hole Saw Set
Measuring Tape
Tubing Cutter
Drill and Bits
1/4" and 5/16" Nut­driver
Safety Glasses
6" Adjustable Wrench
Bucket
Flashlight
Gloves
Carpenters Square
Level
2
Thread Seal Tape
Air Gap
Strain Relief
2 Side
Mounting Clips
2 Top
Mounting Clips
Screw Type Hose Clamp
Screw type hose clamps and one drain hose.
Drain Hose
to secure
4 Wood Screws
@2 side mounting clips.
2 top mounting cl\ips.
3
Installation Preparation
DRAIN REQUIREMENTS
Follow local codes and ordinances.
Do not exceed 10 feet distance to drain.
Do not connect drain lines from other devices
to the dishwasher drain hose.
Dishwasher must be connected to waste line with an air gap (not supplied) or 32" minimum high drain loop, depending on local codes and ordinances to prevent back fl ow into the dishwasher.
Air gap must be used if waste tee or disposer connection is less than 18" above the fl oor to prevent siphoning.
DRAIN PREPARATION
The type of drain installation depends on answers to the following questions:
Do local codes or ordinances require an air gap? Will waste tee or disposer connection be less than
18" above the fl oor?
Will installation have a drain loop less than 32"
above fl oor? If the answer to ANY of the 3 questions above is YES, Method 1 MUST be used. Otherwise either Method 1 or Method 2 may be used. Figure C or Figure D.
CAUTION:
An air gap MUST BE USED if the drain hose is connected to waste tee or disposer lower than 18" above the fl oor.
Failure to provide the proper drain connection height with air gap or 32" minimum, high drain loop will result in improper draining of the dishwasher.
Install waste tee or disposer and air gap according to manufacturer’s instructions.
CABINET PREPARATION
• Drill a 1-1/2" dia. hole in the cabinet wall within the
shaded areas shown in Figure A for the drain hose connection. The hole should be smooth with no sharp edges.
Method 1 – Air Gap with Waste Tee or Disposer
Method 2 – High Drain with Waste Tee or Disposer
Provide a method to attach drain hose to underside of countertop.
18"
Min.
32"
Min.
32"
Min.
18"
Min.
Cl
earance for Door
Opening 2" Minimum
Countertop
Dishwasher
25-5/8"
The dishwasher must be installed so that drain hose is no more than 10 feet in length for proper drainage.
The dishwasher must be fully enclosed on the top, sides and back, and must not support any part of the enclosure.
CLEARANCES: When installed into a corner, allow 2" min. clearance between dishwasher and adjacent cabinet, wall or other appliances. Allow 25-5/8" min. clearance from the front of the dish­washer for door opening. Figure B
The rough cabinet opening must be at least 24" deep. The opening should be 35" max. height.
4
Installation Preparation
Cabinet Preparation & Wire Routing
• The wiring may enter the opening from either side, rear or the fl oor within the shaded area.
• Cut a 1-1/2" max. dia. hole to admit the electrical cable. The hole must be free of sharp edges. If the cabinet wall is metal, the hole edge must be covered with a bushing.
• Cable direct connections may pass through the same hole as the drain hose and hot water line, if convenient. If cabinet wall is metal, the hole edge must be covered with a bushing. NOTE: Power cords with plug must pass through a separate hole.
Electrical Connection to Dishwasher
Electrical connection is on the right front of dishwasher.
• For cable direct connections the cable must be routed as shown in Figure E. Cable must extend a minimum of 24" from the rear wall.
• For power cord connections, install a 3-prong grounding type receptacle. The power-supply receptacle for the appliance shall be installed in a cabinet or on a wall adjacent to the undercounter space in which the appliance is to be installed.
WARNING
FOR PERSONAL SAFETY: Remove house fuse or open circuit breaker before beginning installation. Do not use an extension cord or adapter plug with this appliance.
PREPARE ELECTRICAL WIRING
Electrical Requirements
• This appliance must be supplied with 120V, 60 Hz., and connected to an individual properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse.
• Wiring must be 2 wire with ground.
• If the electrical supply does not meet the above requirements, call a licensed electrician before proceeding.
Grounding Instructions – Cable Direct
This appliance must be connected to a grounded metal, permanent wiring system, or an equipment grounding conductor must be run with the circuit conductors and be connected to the equipment grounding terminal or lead on the appliance.
Grounding Instructions – Power Cord Models
This appliance must be grounded. In the event of a mal­function or breakdown, grounding will reduce the risk of electrical shock by providing a path of least resistance for electric current. The plug must be plugged into an appropriate outlet that is installed and grounded in accordance with local codes and ordinances.
WARNING
The improper connection of the equipment grounding conductor can result in a risk of electric shock. Check with a qualifi ed electrician or service representative if you are in doubt that the appliance is properly grounded.
White
24"
from Wall
from
Cabinet
Ground
Black
1-1/2" Dia.
Hole (Max.)
2½~3½ in.
(65 ~ 90mm)
5
Installation Instructions
PREPARE HOT WATER LINE
• The line may enter from either side, rear or fl oor within the shaded area shown in Figure F.
• The line may pass through the same hole as the electrical cable and drain hose. Or, cut an additional 1-1/2" dia. hole to accommodate the water line. If power cord with plug is used, water line must not pass through power cord hole.
Water Line Connection
• Turn off the water supply.
• Install a hand shut-off valve in an accessible location, such as under the sink. (Optional, but strongly recommended and may be required by local codes.)
• Water connection is on the left side of the dishwasher. Install the hot water inlet line, using no less than 3/8" O.D. copper tubing. Route the line as shown in Figure F and extend forward at least 18" from rear wall.
• Adjust water heater for 120°F to 150°F temperature.
• Flush water line to clean out debris.
• The hot water supply line pressure must be 20-120 PSI.
CAUTION:
Opening the door will cause the dishwasher to tip forward. Do not open the door until you are ready to install the dishwasher. If it is necessary to open the door, hold the top of the dishwasher securely with one hand and hold the door with the other hand.
• Open the door slowly, if the door drops when released, increase spring tension. If the door closes when released, decrease tension.
• Adjust both door springs to the same tension.
• Continue moving the spring pin until door is balanced.
STEP 1 CHECK DOOR BALANCE
To check the door balance, hold the top of the dish­washer fi rmly.
BEFORE
YOU BEGIN
Locate and set aside the package containing 2 Phillips head countertop mounting screws and 2 additional toekick screws (located in the literature package).
Cabinet Face
Shut-off
Valve
3" From Floor
18" From Wall
From
Cabinet
1-1/2" Dia.
Hole
Hot
Increase
Decrease
5¹⁄
3
~7¹⁄3 in.
(135 ~ 185mm)
W
ater supply
line
Power cable
5¹⁄
3~7¹⁄3 in.
(135 ~ 185mm)
2½~3½ in.
(65 ~ 90mm)
6
Remove
Junction Box
Cover
Installation Instructions
Do not over tighten 90° elbow, water valve bracket could bend or water valve fitting could break.
Position the end of the elbow to face the bottom
dishwasher.
STEP 5 INSTALL 90° ELBOW
Wrap 90° elbow with thread seal tape. Do not use plumber's putty.
Install a 90° elbow onto the water valve.
STEP 3 REMOVE TOEKICK
• Remove the 2 toekick screws. Lift off the piece
toekick.
Measure installation height and dishwasher height.
Extend leveling legs out from the dishwasher base, 1/4" less than installation height.
STEP 2 ADJUST LEVELING LEGS
Move the dishwasher close to the installation loca­tion and lay it on its back.
STEP 4 INSTALL POWER CORD
Skip this step if dishwasher will be direct wired. Use power cord provided. The power cord and connections must comply with local codes and ordinances.
• Recommended power cord length is 54" min. and 64" max.
Adjust
Installation
Height
• Connect incoming
power cord white (or ribbed) to dishwasher white, black
(or smooth) to black and ground to dishwasher green wire. Use UL listed wire nuts of appropriate size.
• Replace junction box cover. Be sure wires are not
pinched under the cover.
Green wire to Green wire ( Ground)
Black wire to Black wire ( Hot)
White wire to White wire ( Neutral)
cUL/
of the
right
1
7
Power Cord
(If Used)
Insulation
Blanket
Water
Line
House
Wiring
Drain
Hose
Maximum
Drain Hose
Length 10'
Installation Instructions
STEP 8 SLIDE DISHWASHER
PARTIALLY INTO CABINET
DO NOT PUSH AGAINST FRONT PANEL WITH KNEES. DAMAGE WILL OCCUR.
• Slide dishwasher into the opening a few inches at a time.
• As you proceed, pull the drain hose through the opening under the sink. Stop pushing when the dish­washer is a few inches forward of adjacent cabinetry.
• Make sure drain hose is not kinked under the dish­washer and there is no interference with the water line and wiring or any other component.
TIP: Position water line and house wiring on the fl oor to avoid interference with base of dishwasher.
STEP 7 INSERT DRAIN HOSE
THROUGH CABINET
• Upright the dishwasher and position in front of the opening. Insert drain hose into cabinet wall hole. If a power cord is used, guide the end through a separate hole.
STEP 6 INSTALL DRAIN HOSE
• Install the screw type hose clamps to the drain hose. hose, then tighten the screw type hose hose.
Do Not Push Against Front Door Panel With Knee. Damage to The Door Panel Will Occur.
The drain hose installation hole
• Install the drain hose to the drain hose installation
Installation Instructions
8
STEP 9 POSITION DISHWASHER UNDER COUNTERTOP
• Check to be sure that wires are secure under the dishwasher and not pinched or in contact with door springs or other dishwasher components.
TIP: Check tub insulation blanket, if equipped. It should be positioned so it is not bunched up or interfering with door springs. Check by opening and closing the door.
• Push dishwasher into cabinet. The front corners of the dishwasher door should be fl ush with cabinet doors. Be careful not to dent font panel with knees or dam­age countertop or cabinets with dishwasher parts.
STEP 10 LEVEL DISHWASHER
Dishwasher must
IMPORTANT
be level for proper dish rack operation and wash perfor­mance.
Reposition Dishwasher by Grasping Both Sides With Hands
Do Not Push Against Front Door Panel With Knee. Damage to The Door Panel Will Occur.
• Level the dishwasher by adjusting the four leveling legs individu­ally.
• Place level on door and rack track inside the tub as shown to check that the dishwasher is level.
Check
Level Front
to Back
Check
Level
Side
To Side
Turn Legs
to Adjust
TIP: Pull lower rack out, about halfway. Check to be sure the rack does not roll forward or back into dishwasher. If the rack rolls in either direction, the dish­washer must be leveled again.
• If door hits the tub, the dishwasher is not installed correctly. Adjust leveling legs to align door to tub.
Installation Instructions
STEP 11 SECURE DISHWASHER
TO THE COUNTERTOP
For countertops made of wood or that will not be damaged by drilling,use Method 1.
For countertops made of granite,marble,or other materials that could be damaged by drilling,use Method 2.
Installation bracket
METHOD 1
1. Use longer brackets.
2. Insert the installation brackets into the slot.
3. Bend the brackets to secure them to the dishwasher tub.
4. Using the provided screws,secure the dishwasher to the countertop through the holes in the bracket.
Screw
Open the door remove the tub cap on both sides of
the tub. Install screw through the dishwasher side
hole to the wall of cabinet. Reinstall tub cap.
IMPORTANT
straight and flush. Protruding screw heads will scratch the top of the control panel and can
interfere with door closing.
Drive screws
STEP 12 CONNECT WATER SUPPLY
Connect water supply line to 90° elbow.
· Slide compression nut, then ferrule over end of water line.
· Insert water line into 90° elbow.
· Slide ferrule against elbow and secure with compression nut.
Cap
Screw
METHOD 2
1. Remove the plastic caps on the mounted bracket access holes.
2. Driver a wood screw through the mounted bracket and into the cabinet frame.
3. Reinstall the plastic caps.
Compression Nut
Ferrule
90° Elbow
IMPORTANT –
that door spring does not rub or contact the fill hose or water supply line. Test by opening and closing the door. Re-route the lines if a rubbing noise or interference occurs.
Hot Water
Supply Line
Check to be sure
9
10
Installation Instructions
• If a longer drain hose is required, add up to 42" of length for a total of 10 ft. to the factory installed hose. Use 5/8" or 7/8" inside diameter hose and a coupler to connect the two hose ends. Secure the connection with hose clamps.
STEP 13 CONNECT DRAIN LINE
FOLLOW ALL LOCAL CODES AND ORDINANCES.
The drain hose molded end will fi t 5/8", 3/4" or 1" diameter connections on the air gap, waste tee or disposer. Cut on the marked line as required for your installation.
DRAIN LINE INSTALLATION
• Connect drain line to air gap, waste tee or disposer using either previously determined method.
Waste Tee Installation
Method 1 – Air gap with waste tee or disposer
Disposer Installation
Method 2 – High drain loop with waste tee or disposer
Disposer Installation
• Secure the drain hose to the air gap, waste tee or disposer with clamps.
NOTE: TOTAL DRAIN HOSE LENGTH MUST NOT EXCEED 10 FEET FOR PROPER DRAIN OPERATION.
IMPORTANT
When connecting drain line to dis­poser, check to be sure that drain plug has been removed. DISHWASHER WILL NOT DRAIN IF PLUG IS LEFT IN PLACE.
TIP: Avoid unnecessary service call charges. Always be sure disposer drain plug has been removed before attaching dishwasher drain hose to the disposer.
Waste Tee Installation
Cutting Lines
1"
3/4"
5/8"
IMPORTANT: Do not cut corrugated
portion of hose
Fasten to underside
of countertop
32"
Min.
18"
Min.
Fasten to underside
of countertop
18"
Min.
Hose Clamp
Coupler
Hose Clamp
Remove
Hopper
Plug
11
Installation Instructions
STEP 14 CONNECT POWER
SUPPLY
Skip this step if equipped with power cord. Verify that power is turned off at the source.
• Remove junction box cover “A”.
• Locate the three dishwasher wires, (white, black and green) with stripped ends. Insert dishwasher wires through the small hole in the junction box “B”.
• Secure house wiring to the bottom of the junction box with a strain relief “C”.
• Use wire nuts to connect incoming ground to green, white to white and black to black “D”.
• Replace junction box cover “E”. Check to be sure that wires are not pinched under the cover.
A
Remove
Junction Box
Cover
D
Use UL Listed
Wire Nuts
E. Replace Junction Box Cover
B
Check That White, Black and
Green Dishwasher Wires Are Threaded
Thru Hole in Back
Ground
White
Black
C
Insert Power
Cord Wires Thru
Strain Relief
and Tighten
WARNING
If house wiring is not 2-wire with ground, a ground must be provided by the installer. When house wiring is aluminum, be sure to use cUL/UL Listed anti-oxidant compound and aluminum­to-copper connectors
STEP 15 PRE-TEST CHECKLIST
Review this list after installing your dishwasher to avoid charges for a service call that is not covered by your warranty.
Check to be sure power is OFF.Open door and remove all foam and paper packaging.Locate the Owner’ s Manual in the literature package.Read the Owner’s Manual for operating instructions.Check door opening and closing. If door does not
open and close freely or tends to fall, check spring adjustments. See Step 1.
Check to be sure that wiring is secure under the
dishwasher, not pinched or in contact with door springs or other components. See Step 9.
Check door alignment with tub. If door hits tub,
level dishwasher. See Step 10.
Pull lower rack out, about half way. Check to be
sure it does not roll back or forward on the door. If the rack moves, adjust leveling legs. See Step 10.
Check door alignment with cabinet. If door hits cab-
inet, reposition or relevel dishwasher. See Step 10.
Verify water supply and drain lines are not kinked
or in contact with other components. Contact with motor or dishwasher frame could cause noise. See Step 8.
Turn on the sink hot water faucet and verify water
temperature. Incoming water temperature must be between 120°F and 150°F. A minimum of 120°F tem­perature is required for best wash performance. See “Prepare Hot Water Line,” page 5.
Add 2 litres of water to the bottom of the dish-
washer to lubricate the pump seal.
Turn on water supply. Check for leaks. Tighten con-
nections if needed.
Remove protective fi lm if present from the control
panel and door.
12
Installation Instructions
Turn on power supply (or plug power cord into outlet, if equipped).
Turn on your dishwasher (please refer to the Owner's Manual for instructions).
Close door, select RINSE ONLY cycle and press START/CANCEL.
Check to be sure that water enters the dishwasher If water does not enter the dishwasher, check to be sure that water and power are turned on.
Check for leaks under the dishwasher. If a leak is found, turn power supply off, then tighten connections. Restore power after leak is corrected.
Check for leaks around the door. A leak around the door could be caused by door rubbing or hitting against adjacent cabinetry. Reposition the dish­washer if necessary. See Step 9.
When the dishwasher is draining, check the drain lines. If leaks are found, turn power off at the breaker and correct plumbing as necessary. Restore power after corrections are made. See Step 12.
STEP 17 REPLACE TOEKICKSTEP 16 DISHWASHER WET TEST
.
Figure Z
Place 1-piece toekick against the legs of the dishwasher. The slots should align with toekick bracket screw holes. Allow the toekick to touch the floor. Install the toekick screws.
Open dishwasher door and make sure most of the water has drained. If not, check that disposer plug has been removed and/or air gap is not plugged. See Step 13. Also check drain line for kinking.
Run the dishwasher through another fill and drain cycle. Check for leaks and correct if required.
STEP 18 LITERATURE
Be sure to leave complete literature package and installation instructions with consumer.
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