Crosley ALZ8589AD, ALY2280BD, ALZ8590AD, CG11000AD, CLY1610BD Service Manual

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Service

This manual is to be used by qualified appliance technicians only. Maytag does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person.

RV Freestanding Gas Ranges and Gas Cooktops

This Base Manual covers general information

Refer to individual Technical Sheet

for information on specific models

This manual includes, but is

not limited to the following:

ALY1680BD* ALY2280BD* ALY2289BD* ALZ8580AD* ALZ8589AD* ALZ8590AD* CG11000AD* CLY1610BD* CLY1620BD* CLY1628BD* CLY2210BD* CLY2220BD* CLY2260BD* CPL1110AD* YPL1110AD*

16023515

April 2005

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Important Information

Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service information. IT IS THE TECHNICIANS RESPONSIBILITY TO

REVIEW ALL APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS.

Important Notices for Servicers and Consumers

To avoid risk of severe personal injury or death, disconnect power before working/servicing on appliance to avoid electrical shock.

To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact:

WARNING

Customer Service Support Center

CAIR Center

Web Site Telephone Number

WWW.AMANA.COM................................................ 1-800-843-0304

WWW.MAYTAG.COM ............................................. 1-800-688-9900

CAIR Center in Canada ........................................... 1-800-688-2002

Amana Canada Product ........................................... 1-866-587-2002

Recognize Safety Symbols, Words, and Labels

DANGER!

DANGER—Immediate hazards which WILL result in severe personal injury or death.

WARNING!

WARNING—Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION!

CAUTION—Hazards or unsafe practices which COULD result in minor personal injury, product or property

damage.

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Table of Contents

Important Information ................................................... 2

Important Safety Information

Safety Practices for Servicer .................................... 4

Servicing .................................................................. 4

Receiving Oven ........................................................ 5

Using the Oven ........................................................ 5

Baking, Broiling, and Roasting ................................. 6

Connecting Range to Gas ........................................ 6

Product Safety Devices ........................................... 6

General Information

Cooking Nomenclature ............................................. 7

Specifications .......................................................... 8

Placement of Oven or Cooktop ................................ 8

Do Not Block Air Vents ............................................ 8

Location of Model Number ....................................... 8

Model Identification .................................................. 8

Service .................................................................... 8

Parts and Accessories............................................. 8

Extended Service Plan ............................................. 8

Range Description ................................................... 9

Troubleshooting Procedures ....................................... 10

Testing Procedures .................................................... 12

Disassembly Procedures

Replacing Range/Cooktop ..................................... 14

Replacing Open Surface Burner (Select Models) .. 14 Replacing Sealed Surface

Burner (Select Models). ...................................... 14

Replacing Sealed Surface Burner Orifice.............. 14

Replacing Maintop Assembly ................................. 15

Replacing Manifold Assembly ................................ 15

Replacing Surface Burner Valve Control

Assembly (Select Models) ................................... 15

Replacing Igniter Assembly (Select Models) .......... 15

Replacing Control Panel Assembly ........................ 15

Replacing Regulator ............................................... 15

Replacing Flashtube Assembly (Select Models) ..... 15

Replacing Oven Control Valve (Select Models) ...... 15

Replacing Oven/Safety Valve (Select Models) ....... 16

Replacing Bake Burner (Select Models) ................ 16

Replacing Oven Pilot Burner (Select Models) ........ 16

Replacing Oven Bottom Plate (Select Models) ....... 16

Replacing Elbow Block Assembly (Select Models) . 16

Replacing Thermostat Sensor (Select Models) ...... 16

Replacing Oven Flue Box

Assembly (Select Models) ................................... 16

Replacing Main Back ............................................. 17

Replacing Side Trim .............................................. 17

Oven Door Removal (Select Models) ...................... 17

Replacing Oven Door Handle (Select Models) ....... 17

Replacing Oven Door Hinge (Select Models) ......... 17

Oven Door Disassembly (Select Models) ............... 18

Replacing Spark Module (Model ALZ8590AD*) ..... 18

Appendix A: Installation Instructions

All Models except ALZ8590AD*, CG11000AD*,

CPL1110AD*, YPL1110AD* .............................. A-2

Model ALZ8590AD* .............................................. A-5

Models CG11000AD*, CPL1110AD*,

YPL1110AD* ..................................................... A-8

Appendix B: Use and Care Information

Use and Care Information, Gas Range ................. B-2

Cleaning Information, Gas Range ......................... B-6

Use and Care Information, Gas Cooktop .............. B-8

Cleaning Information, Gas Cooktop .................... B-10

Appendix C: LP Conversion Instructions

Model CG11000AD*, CPL1110AD*

YPL1110AD* ..................................................... C-2

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Important Safety Information

As with all appliances, there are certain rules to follow for safe operation. Verify everyone who operates the oven or cooktop is familiar with the operations and with these precautions.

Use appliance only for its intended purpose as described. Pay close attention to the safety sections of this manual. Recognize the safety section by looking for the symbol or the word safety.

Recognize this symbol as a safety precaution.

WARNI NG

If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Extinguish any open flame.

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call fire department.

WARNI NG

This gas appliance contains or produces a chemical or chemicals which are known to the state of California to cause cancer, birth defects, or other reproductive harm. To reduce the risk from substances in the fuel or from fuel combustion make sure this appliance is installed, operated and maintained according to the instructions in this manual.

Due to the nature of cooking, fires can occur as a result of overcooking or excessive grease. Although a fire is unlikely, if one occurs proceed as follows:

Oven Fires

1. Do not open the oven door.

2. Turn all controls to OFF.

3. As an added precaution turn off the electricity at the main circuit breaker or fuse box and the gas at the main supply valve.

4. Allow the food or grease to burn itself out in the oven.

If smoke or fire persists, call the local fire department.

To avoid the risk of property damage or personal injury, do not obstruct the flow of combustion or ventilation air to the oven.

To avoid the risk of electrical shock, serious personal injury or death: Make sure your oven has been properly grounded and always disconnect the electrical supply before servicing this unit.

Installation and service must be performed by an authorized installer, service agency or gas supplier.

WARNI NG

To avoid risk of electrical shock, property damage, personal injury, or death, verify wiring is correct, if components were replaced. Verify proper and complete operation of unit after servicing.

NOTE: The maximum gas supply pressure for these

models must not exceed 14 inches W.C.P.

Safety Practices for Servicer

Safe and satisfactory operation of gas ranges depends upon its design and proper installation. However, there is one more area of safety to be considered:

Servicing

Listed below are some general precautions and safety practices which should be followed in order to protect the service technician and consumer during service and after service has been completed.

1. Gas smell—Extinguish any and all open flames and open windows.

2. Turn gas off—Service range with gas turned off unless testing requires gas.

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Important Safety Information

3. Checking for gas leaks—Never check for leaks with any kind of open flame. Soap and water solution should be used for this purpose. Apply solution to suspected area and watch for air bubbles which indicates a leak. Correct leaks by tightening fittings, screws, connections, applying approved compound, or installing new parts.

4. Using lights—Use a hand flashlight when servicing ranges or checking for gas leaks. Electric switches should not be operated where leaks are suspected. This will avoid creating arcing or sparks which could ignite the gas. If electric lights are already turned on, they should not be turned off.

5. Do not smoke—Never smoke while servicing gas ranges, especially when working on piping that contains or has contained gas.

6. Check range when service is completed—After servicing, make visual checks on electrical connections, and check for gas leaks. Inform consumer of the condition of range before leaving.

7. Adhere to all local regulations and codes when performing service.

Receiving Oven or Cooktop

• Installer needs to show consumer location of the range

gas shut-off valve and how to shut it off. Cooktop units are not equipped with a shut-off valve.

• Authorized servicer must install the range or cooktop

in accordance with the Installation Instructions. Adjustments and service should be performed only by authorized servicer.

• Insure all packing materials are removed from the

range or cooktop before operating it, to prevent fire or smoke damage should the packing material ignite.

• Ensure range or cooktop is correctly adjusted by a

qualified service technician or installer for the type of gas (Natural or LP). Some ranges can be converted for use with Natural or LP gas.

• With prolonged use of a range, high floor

temperatures could result. Many floor coverings will not be able to withstand this kind of use. Never install range over vinyl tile or linoleum that cannot withstand high temperatures. Never install range directly over carpeting.

Using the Oven or Cooktop

• Do not leave children alone or unattended where a

range or cooktop is hot or in operation. They could be seriously burned.

• Do not allow anyone to climb, stand or hang on the

oven door. They could damage the range and cause severe personal injury.

• Wear proper apparel. Loose fitting or hanging

garments should never be worn when using range or cooktop. Flammable material could ignite if brought in contact with flame or hot oven surfaces which may cause severe burns.

• Never use range for warming or heating a room. This may cause burns, injuries, or a fire.

• Do not use water on grease fires.

• Do not let grease or other flammable materials collect in or around range or cooktop.

• Do not repair or replace any part of range or cooktop unless it is recommended in this manual.

• Use only dry potholders. Moist or damp potholders used on hot surfaces may result in a burn from steam.

• Do not let a potholder touch the flame. Do not use a towel or a bulky cloth as a potholder.

• Never leave range or cooktop unattended while cooking. Boilovers can cause smoking and may ignite.

• Only certain types of glass/ceramic, earthenware, or other glazed utensils are suitable for oven use. Unsuitable utensils may break due to sudden temperature change.

• Use care when opening oven door. Let hot air or steam escape before removing or replacing food.

• Do not heat unopened food containers in oven. Build-up of pressure may cause a container to burst and result in injury.

• Keep range vent ducts unobstructed.

• Place oven racks in desired location while oven is cool. If a rack must be moved while oven is hot, use a dry potholder.

• Do not use aluminum foil to line oven bottom or racks. Aluminum foil can cause a fire will seriously affect baking results, and damage to porcelain surface's.

• Do not touch interior surfaces of oven during or immediately after use. Do not let clothing or other flammable materials come in contact with bake or broil burners.

• Other areas of the range can become hot enough to cause burns, such as vent openings, window, oven door and oven racks.

• To avoid steam burns, do not use a wet sponge or cloth to wipe up spills on hot cooking area.

• Do not store combustible or flammable materials, such as, gasoline or other flammable vapors and liquids near or in range or cooktop.

• Do not clean oven door gasket located on back of the door. Gasket is necessary to seal the oven and can be damaged as a result of rubbing or being moved.

• Do not drape towels or any materials on oven door handles. These items may ignite causing a fire.

CAUTI ON

Do not store items of interest to children in cabinets above range or cooktop. Children may climb on oven to reach these items and become seriously injured.

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Important Safety Information

Baking, Broiling, and Roasting

• Do not use oven area for storage.

• Stand back from range when opening door of a hot oven. Hot air or steam can cause burns to hands, face, and eyes.

• Do not use aluminum foil anywhere in the oven. This could result in a fire hazard and damage the range.

• Use only glass cookware appropriate for use in gas ovens.

• Always remove broiler pan from oven when finished broiling. Grease left in pan can catch fire if oven is used without removing grease from the broiler pan.

• When broiling, meat that is close to the flame, may ignite. Trim any excess fat to help prevent excessive flare-ups.

• Make sure broiler pan is placed correctly to reduce any possibility of grease fires.

• Should a grease fire occur in the broiler pan, turn off oven, and keep oven door closed until fire burns out.

Connecting Range to Gas

Install manual shut-off valve in gas line for easy accessibility outside range. Be aware of the location of the shut-off valve. This does not apply to cooktops.

Product Safety Devices

Safety devices and features have been engineered into the product to protect consumer and servicer. Safety devices must never be removed, bypassed, or altered in such a manner as to defeat the purpose for which they were intended.

Listed below are various safety devices together with the reason each device is incorporated in the gas ranges.

Pressure Regulator Maintains proper and

steady gas pressure for operation of oven controls. Regulator must be set for the type of gas being used Natural or LP. After servicing regulator, make certain it is set properly before completing service.

Gas Burner Orifices Universal orifices are

used on most valves. They must be adjusted for the type of gas being used Natural After servicing a valve or orifice verify it is adjusted properly before completing service.

or LP.

Oven Safety Valve Oven valve is designed

to be a safety valve. Two basic designs are used in gas ranges:

Hydraulic and Electric

Both types are safety valves because they are indirectly operated by the oven thermostat, which controls a pilot flame or electric ignitor, to open and close the oven valve.

Cooktops are not equipped with an oven shut-off valve.

Grounded Oven Frame Ground prong on power

cord is connected to the frame, usually a green lead fastened by a screw. In addition, any part or component capable of conducting an electric current is grounded by its mounting.

If any ground wire, screw, strap, nut, etc. is removed for service, or any reason, it must be reconnected to its original position with original fastener before the appliance is put into operation again.

Failure to do so can create a possible shock hazard.

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General Information

This manual provides basic instructions and suggestions for handling, installing and servicing gas ranges and cooktops.

The information and warnings in this manual were developed from experience with, and careful testing of the product. If the unit is installed according to this

This manual contains information needed by authorized service technicians to install and service gas ranges and cooktops. There may be, however, some parts which need further explanation. Refer to the Installation Instructions, Use and Care, Technical Sheets or the tollfree technical support line.

manual, it will operate properly and will require minimal servicing. A unit in proper operating order ensures the consumer all the benefits provided by clean gas cooking.

Cooking Nomenclature

A L Y 2 2 8 0 A D S

Color

A Almond on Almond

Brand

A Amana C Magic Chef G Graffer &

Sattler

H Hardwick

J Jenn-Air M Maytag N Norge U Universal

Y Crosley

Fuel

B Butane D Dual Fuel

E/J Electric

G Gas, Natural

L Liquid Propane

M Microwave

P Standing Pilot X No Fuel

W Warming Drawer

Product Type

A Accessory/Cartridge C Cooktop Updraft/Countertop D Downdraft Cooktop or Warming Drawer E Eyelevel Range

G Grill

L Range (20")

M Range (36")

P Drop In (24") Q Wall Oven (27") R Range, Free-Standing (30")

S Slide-In (30")

T Range Hood

V OTR

W Wall Oven

Y RV Range

Z RV Top

B Black C Brushed Chrome H Traditional White

L Traditional Almond P Prostyle Q Monochromatic Bisque S Stainless T Traditional Bisque W White on White F Frost White (True Color White) N Natural Bisque (True Color Bisque)

Listing

A UL/AGA C CSA/CGA/CUL D Dual Listed G 220-240 V / 50-60 Hz

M Military Model

P PSB Approved

(Singapore)

X Export 120 V / 60 Hz

Production Code

This identifies the production version.

Feature Content

1000-3999 Brands 4000-6999 Maytag/Amana 7000-9999 Jenn Air

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General Information

Specifications

Refer to individual Technical Sheet for specification information.

Placement of the Oven or Cooktop

The freestanding range or cooktop must be placed in the kitchen or comparable room. All safety guidelines must be followed and free air flow around the range is essential (see Chapter 2).

Do Not Block Air Vents

All air vents must be kept clear during cooking. If air vents are covered during operation, the oven may overheat. If this occurs, a sensitive, thermal safety device automatically removes power to the oven, rendering the oven inoperable. The oven will remain in this state until it has sufficiently cooled.

Location of Model Number

To request service information or replacement parts, the service center will require the complete model, serial, and manufacturing number of your freestanding range or cooktop. The number can be found under the cooking surface. Tilt the cooktop up to view the data.

Underside

of Cooking

Surface

Model

Number

Gas

Burners

Model Identification

Complete enclosed registration card and promptly return. If registration card is missing:

• For Amana product call 1-800-843-0304 or visit the Web Site at www.amana.com

• For Maytag product call 1-800-688-9900 or visit the Web Site at www.maytag.com

• For product in Canada call 1-866-587-2002 or visit the Web Site at www.maytag.com

When contacting provide product information located on rating plate. Record the following: Model Number: ___________________ Manufacturing Number: ___________________ Serial or S/N Number: ___________________ Date of purchase: ___________________ Dealer’s name and address: ___________________

Service

Keep a copy of sales receipt for future reference or in case warranty service is required. To locate an authorized servicer:

• For Amana product call 1-800-628-5782 or visit the Web Site at www.amana.com

• For Maytag product call 1-800-462-9824 or visit the Web Site at www.maytag.com

• For product in Canada call 1-866-587-2002 or visit the Web Site at www.maytag.com

Warranty service must be performed by an authorized servicer. We also recommend contacting an authorized servicer, if service is required after warranty expires.

Parts and Accessories

Purchase replacement parts and accessories over the phone. To order accessories for your product call:

• For Amana product call 1-877-232-6771 or visit the Web Site at www.amana.com

• For Maytag product call 1-800-688-9900 or visit the Web Site at www.maytag.com

• For product in Canada call 1-866-587-2002 or visit the Web Sites at www.maytag.com

Extended Service Plan

We offer long-term service protection for this new oven and cooktop.

• Dependability PlusSM Extended Service Plan is specially designed to supplement Maytag’s warranty. This plan covers parts, labor, and travel charges. Call 1-800-925-2020 for information.

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Range Description

Surface Burner

Surface Burners

Grates

Surface Burner Control Knobs

Oven Burner Control Knob

Oven Pilot

Door Hinge

Surface Burner Control Knobs

Oven Rack

Oven Bottom Panel

Bake and Broil Burner

Door Hinge

Oven Door

Door Handle

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Troubleshooting Procedures

To avoid risk of electrical shock, personal injury, or death, disconnect power and gas before servicing, unless testing requires power and/or gas.

WARNING

Troubleshooting Chart

Problem Possible Cause Correction

Surface burner fails to light.

Burner flame is uneven. Surface burner flame lifts off

port or is yellow in color.

Oven burner fails to light.

Popping sound heard when burner extinguishes.

Moisture condensation on oven window (if equipped) when oven is in use.

Baking results are not satisfactory.

Oven smokes excessively during broil.

Oven pilot will not light or stay lit.

Oven smokes/odor first few times of usage.

Clogged burner port(s) .............................

Surface control not completely turned to the LITE position, or turned too quickly

from the LITE position ..............................

Damaged, wet or soiled burner ................

Clogged burner port(s) .............................

Air/gas mixture .........................................

Oven pilot not lit........................................

Improper oven control setting...................

This is a normal sound that occurs with some types of gas when a hot burner is

turned off ..................................................

Moisture in oven .......................................

Moisture in oven window..........................

Oven not preheated or set to correct

temperature ..............................................

Oven thermostat sensing device not

inserted into clips......................................

Oven bottom panel incorrectly installed ...

Oven temperature set too high.................

Broil pan, broil area or oven soiled...........

Pilot tubing................................................

Gas pressure regulator.............................

Oven knob ................................................

Normal ......................................................

• Clean burner ports.

• Continue to turn the LITE control in

the direction indicated until the burner ignites.

• Clean and/or dry burner, replace burner if damaged.

• Clean burner ports.

• Adjust burner flame (some yellow

tipping with LP gas is acceptable).

• Light oven pilot. (See “Lighting Pilot Burner,” page C-4.)

• Push in and turn oven control to desired temperature.

• This is not a safety hazard and will not damage the appliance.

• Leave oven door ajar for one or two minutes to allow moisture to escape.

• Use a damp cloth to clean window to prevent excess water from seeping between the panels of glass.

• Preheat oven 10 to 15 minutes, or set oven temperature to correct temperature.

• Reinstall thermostat sensing device.

• Replace oven bottom correctly.

• Lower oven temperature.

• Clean broiler pan, broiler area or

oven.

• Pilot tubing may be clogged, kinked or leaking at the fitting.

• Test pressure regulator, see Chapter 5, "Testing Procedures."

• Knob must be in PILOT ON position. (See “Lighting Pilot Burner,” page C-4.)

• Minor smoking and/or odor is normal the first few times of oven usage.

10 16023515

Page 11

Troubleshooting Procedures

To avoid risk of electrical shock, personal injury, or death, disconnect power and gas before servicing, unless testing requires power and/or gas.

WARNING

Problem Possible Cause Correction

Gas odor.

Oven slow to heat, poor baking results, poor burner ignition, pilot won’t stay lit, carbon on pilot shield, flame too high or too low.

Gas leak ...................................................

Loose fittings ............................................

Pressure regulator....................................

• Check all gas connections for leaks (see note below).

• Check all gas fittings for leaks.

• Test pressure regulator, see Chapter

5, "Testing Procedures."

NOTE: Due to vibrations that occur when traveling in a recreational vehicle, gas connections may loosen.

Periodically check all gas connections and gas fittings for leaks.

Never test for gas leaks using an open flame.

TESTING FOR GAS LEAKS: To test for a gas leak, apply a non-corrosive leak detection fluid to all joints and

fittings in the gas connection between the supply line, shut-off valve, and range or cooktop. Include gas fittings and joints in the range or cooktop if connections were disturbed during installation. Bubbles appearing around fittings and connections indicates a leak. If a leak is present, turn off supply line gas shut-off valve, tighten connections, turn on the supply line gas shut-off valve, and retest for leaks. When finished, wipe off all residue.

Page 12

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power and gas before servicing, unless testing requires power and/or gas.

Component Testing Procedures

Illustration Component Test Procedure Results

Burner, bake

(Not applicable to cooktop models.)

Burner, pilot

(Not applicable to cooktop models.)

Thermostat, gas

Verify gas is supplied.

Check for obstructions, contamination

in ports or damage .................................

Verify gas is supplied.

Check for obstructions, contamination

in ports or damage .................................

Verify gas is supplied ............................. Gas is supplied.

(Copreci)

(Not applicable to

Spark ignitor, top burners

Measure resistance from tip of spark

ignitor to wire terminal ............................ Continuity.

cooktop models.)

Ignitor, Piezo

(All models except ALZ8590AD*,

Verify operation by rotating dial in the

direction indicated on the knob............... Ignitor clicks and top burner spark ignitor

CG11000AD*, CPL1110AD*, YPL1110AD*, CLY2210BD*, CLY1610BD*)

Electrode, top burner electrode

(Models

Measure resistance from tip of

electrode to wire terminal ....................... Continuity.

ALZ8580AD*, ALZ8589AD*)

Regulator, pressure Verify gas pressure (WCP).....................

Air shutter opening: .438" to .498". Blue flame with some yellow tipping is normal (burner should not soot).

Replace if punctured or torn. Orifice diameter: .0078" to .0086". Blue flame with some yellow tipping is normal (burner should not soot).

Replace if punctured or torn.

emits a spark.

10" LP/Propane.

Valve, top burner

Verify gas is supplied ............................. Gas is supplied.

(6.5K burners)

Valve, top burner

Verify gas is supplied ............................. Gas is supplied.

(9.1K burner)

Burner, top rear, sealed (6.5K burners)

Burner, top front, sealed (9.1K burner)

Burner, top, sealed

(Models ALY1680BD*,

Verify gas is supplied .............................

Check for obstructions or

contamination in burner ports.................

Verify gas is supplied .............................

Check for obstructions or

contamination in burner ports.................

Verify gas is supplied .............................

Check for obstructions or

contamination in burner ports.................

Gas is supplied.

Clean/remove any foreign objects.

Gas is supplied.

Clean/remove any foreign objects.

Gas is supplied.

Clean/remove any foreign objects.

ALY2280BD*, ALY2289BD*, ALZ8580AD*, ALZ8589AD*, ALZ8590AD*)

12 16023515

Page 13

Testing Procedures

WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power and gas before servicing, unless testing requires power and/or gas.

Illustration Component Test Procedure Results

Switch, lighter

(Model ALZ8590AD*)

Module, spark

(Model ALZ8590AD*)

Burner, bake

(Models CPL1110AD*, YPL1110AD*, CG11000AD*)

Lighter, pilot

(Models CPL1110AD*, YPL1110AD*, CG11000AD*)

Burner, pilot

(Models CPL1110AD*, YPL1110AD*, CG11000AD*)

Thermostat, gas

(Models CPL1110AD*, YPL1110AD*, CG11000AD*)

Verify operation by rotating dial in the

direction indicated on the knob .............. Ignitor clicks and top burner spark

ignitor emits a spark.

Test for voltage at terminals A and B .....

Check polarity and ground .....................

Verify gas is supplied.

Verify air shutter adjustment ..................

Verify proper orifice installed-Nat or LP..

Check for obstructions, contamination

in ports or damage .................................

Verify gas pressure (WCP) ....................

12 VDC.

See schematic drawing.

Air shutter opening: .349" to .411". Refer to LP/Nat. conversion instructions. Blue flame with some yellow tipping is normal (burner should not soot). Replace if punctured or torn.

" Natural

" LP/Propane

Verify pilot selector cartridge is set to

the proper gas........................................ LP or Natural

Verify gas is supplied .............................

Gas is supplied.

Safety valve, oven,

Verify gas supply is turned on ................ Gas is turned on.

shut-off

(Models CPL1110AD*, YPL1110AD*, CG11000AD*)

Valve, top burner

(Models CPL1110AD*, YPL1110AD*, CG11000AD*)

Verify gas is supplied .............................

Orifice adjusted for Natural or LP ...........

Gas is supplied. Refer to LP/Nat. conversion instructions.

Adjust set screw for simmer control.

Burner, open, top rear

(Models CPL1110AD*, YPL1110AD*, CG11000AD*)

Burner, open, top front

(Models CPL1110AD*, YPL1110AD*, CG11000AD*)

Verify gas is supplied .............................

Verify air shutter adjusted properly.........

Gas is supplied.

Air shutter opening: .420" to .460"

Verify gas is supplied .............................

Verify air shutter adjusted properly.........

Gas is supplied.

Air shutter opening: .420" to .460"

Page 14

Disassembly Procedures

To avoid risk of electrical shock, personal injury or death; disconnect power and gas before servicing.

Replacing Range/Cooktop

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

NOTE: To avoid countertop damage, do not move

range forward or cooktop up until raised enough to clear all cabinetry.

3. Pull the range forward out of the cabinet opening, or pull the cooktop up and out of the installation location.

4. Replace the range/cooktop using the installation instructions and anti-tip bracket(s).

Replacing Open Surface Burner (Select

Models)

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Remove surface grates and lift cooking surface.

4. Remove burner flashtube extender from burner.

5. Remove screw securing burner to chassis.

6. Remove burner gas tubing from burner control valve.

7. Reverse procedures to reassemble.

NOTE: Perform gas leak test.

4. Place Burner Wrench removal and installation tool (Part Number 8312D075-60) over sealed burner (see wrench label for proper alignment).

5. Once the wrench is placed properly on the burner, turn wrench counterclockwise with steady and even pressure. Turn the burner no more than two inches to loosen.

NOTE: Some minor crunching or grinding sounds may

be heard. This is normal. Be careful not to chip the finish in visible areas.

6. Once loose, lift the burner straight up and out of the mounting hole.

7. Disconnect ignitor wire.

8. Reverse procedures to reassemble.

NOTE: Perform gas leak test.

This gap

fits over

the ignitor.

Ignitor

Flashtube Assembly

Ignitor

Front Open Burner

Burner Control Valv e

Burner Control Knobs

Oven Control Valv e

Manifold Assembly

Regulator

Ignitor Control Knob

Grates

Maintop

Rear Open Burner

Gas

Fitting

Ignitor Control

Open Burner Surface Gas Controls

Replacing Sealed Surface Burner (Select

Models)

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Remove surface grates from cooking surface.

Sealed Burner

Oven Control Val ve

Burner Control Knobs

Front Burner Orifice

Burner Control Val ve

Manifold Assembly

Grates

Maintop

Pressure Regulator

Rear Burner Orifice

Gas Fitting

Ignitor Control

Ignitor Control Kno

Sealed Burner Surface Gas Controls

Replacing Sealed Surface Burner Orifice

(Select Models)

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

Page 15

Disassembly Procedures

To avoid risk of electrical shock, personal injury or death; disconnect power and gas before servicing.

3. Remove maintop assembly, see "Replacing Maintop Assembly" procedure.

4. Remove screws securing burner orifice assembly to burner box.

5. Disconnect orifice assembly from burner control valve.

6. Reverse procedures to reassemble.

NOTE: Perform gas leak test.

Replacing Maintop Assembly

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Lift left side of top up and slide top off guide pin.

4. Slide right side of top toward the left and off guide pin.

5. Set maintop assembly in a safe location.

6. Reverse procedures to reassemble.

Replacing Manifold Assembly

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Remove maintop assembly, see "Replacing Maintop Assembly" procedure.

4. Remove gas supply line from pressure regulator.

5. Remove surface burners. Depending on model, see either "Replacing Open Surface Burner" procedure or "Replacing Sealed Surface Burner Assembly" procedure.

6. Remove gas valve control knobs from control panel.

7. Disconnect all gas lines from oven control valve.

8. Remove screws securing manifold to chassis.

9. Open oven door and remove thermostat sensor from retaining clip.

10.Gently slide sensor up and out of oven cavity using the installation hole located in the top of the oven cavity.

11. Slide manifold assembly from burner box.

12.Reverse procedures to reassemble.

Replacing Surface Burner Valve Control Assembly

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Remove manifold assembly, see "Replacing Manifold Assembly" procedure.

4. Remove screw securing surface burner control valve to manifold.

5. Slide surface burner control valve from manifold assembly.

6. Reverse procedures to reassemble.

(Select Models)

Replacing Igniter Assembly (Select Models)

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Remove ignitor control knob.

4. Remove screws securing assembly to control panel.

5. Remove wire to electrode.

6. Slide igniter assembly from control panel/burner box.

7. Reverse procedures to reassemble.

Replacing Control Panel Assembly

1. Remove unit from installation position, see “Replacing Range/Cooktop” procedure.

2. Remove maintop, see "Replacing Maintop Assembly" procedure.

3. Remove valve control knobs.

4. Remove ignitor control knob (select models).

5. Remove screws securing control panel to chassis.

6. Reverse procedures to reassemble.

NOTE: Perform gas leak test.

Replacing Regulator

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Disconnect gas supply lines from regulator.

4. Remove manifold assembly, see "Replacing Manifold Assembly" procedure.

5. Remove regulator from manifold assembly.

6. Reverse procedures to reassemble.

NOTE: When reconnecting supply line to regulator, use

pipe dope compound to seal the connection. Once connected, perform gas leak test.

Replacing Flashtube Assembly (Select

Models)

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Lift up on maintop assembly to access burner box.

4. Disconnect flashtube extensions from burners.

5. Disconnect ignitor wire.

6. Remove screws securing flashtube assembly to chassis.

7. Slide flashtube assembly from burner box.

8. Reverse procedures to reassemble.

NOTE: Perform gas leak test.

Replacing Oven Control Valve (Select

Models)

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Remove manifold assembly, see "Replacing Manifold Assembly" procedure.

4. Remove screw securing oven control valve to manifold.

5. Slide oven control valve from manifold assembly.

6. Reverse procedures to reassemble.

Page 16

Disassembly Procedures

Thermostat Sensor

Burner Baffle Plate

Oven/Safety Valve or Elbow Block Assembl

Bake Burner

Pilot Burner Assembly

To avoid risk of electrical shock, personal injury or death; disconnect power and gas before servicing.

6. Disconnect gas lines to oven and pilot burners.

7. Remove screws securing burner holder to oven chassis.

8. Remove screws securing pilot burner assembly to bake burner.

9. Gently slide pilot assembly toward the front of the oven to remove.

10.Reverse procedures to reassemble.

Replacing Oven Bottom Plate (Select

Models)

1. Turn oven off.

2. Open oven door and remove baking racks.

3. Push oven bottom plate in, slide up, then pull plate toward the front of the oven once the plate has cleared the guide pins.

4. Slide oven bottom plate out of oven cavity.

5. Reverse procedures to reassemble.

Oven Cavity Gas Controls

Replacing Oven/Safety Valve (Select Models)

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Open oven door and remove baking racks.

4. Remove oven bottom plate, see "Replacing Oven Bottom Plate" procedure.

5. Disconnect gas supply lines from oven/safety valve.

6. Remove screws securing oven/safety valve to rear wall of oven cavity.

7. Remove oven/safety valve from oven cavity.

8. Reverse procedures to reassemble.

Replacing Bake Burner (Select Models)

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Open oven door and remove baking racks.

4. Remove oven bottom plate, see "Replacing Oven Bottom Plate" procedure.

5. Remove screw securing baffle to burner.

6. Disconnect gas lines to oven and pilot burners.

7. Remove screws securing burner holder to oven chassis.

8. Remove screws securing pilot burner assembly to bake burner. Gently slide pilot assembly out.

9. Slide bake burner toward front of oven and remove.

10.Reverse procedures to reassemble.

Replacing Elbow Block Assembly (Select

Models)

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Open oven door and remove baking racks.

4. Remove oven bottom plate, see "Replacing Oven Bottom Plate" procedure.

5. Disconnect gas supply line from elbow block assembly.

6. Remove screws securing elbow block assembly to rear wall of oven cavity.

7. Remove elbow block assembly from oven cavity.

8. Reverse procedures to reassemble.

Replacing Thermostat Sensor (Select

Models)

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Remove manifold assembly, see "Replacing Manifold Assembly" procedure.

4. Remove screw securing oven control valve to manifold.

5. Slide oven control valve from manifold assembly.

6. Reverse procedures to reassemble.

NOTE: The individual sensor cannot be replaced. The

complete oven control valve assembly must be replaced.

Replacing Oven Pilot Burner (Select Models)

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Open oven door and remove baking racks.

4. Remove oven bottom plate, see "Replacing Oven Bottom Plate" procedure.

5. Remove screw securing baffle to burner.

Replacing Oven Flue Box Assembly (Select

Models)

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Open oven door and remove baking racks.

4. Remove screws securing bottom of oven flue box assembly to rear wall of oven cavity.

Page 17

Disassembly Procedures

To avoid risk of electrical shock, personal injury or death; disconnect power and gas before servicing.

5. Slide vent up and out to remove flue box.

6. Reverse procedures to reassemble.

Oven Hin

Flue Box

Main Back

e Sprin

Burner Box Bottom

Side Trim

Control Panel

Oven Rack

Oven Cavi ty

Oven Bot tom

Range Components, Oven and Frame

Replacing Main Back

1. Remove unit from installation position, see “Replacing Range/Cooktop” procedure.

2. Remove maintop, see "Replacing Maintop Assembly" procedure.

3. Remove screws securing main back to chassis.

4. Reverse procedures to reassemble.

Replacing Side Trim

1. Remove unit from installation position, see “Replacing Range/Cooktop” procedure.

2. Remove maintop, see "Replacing Maintop Assembly" procedure.

3. Remove screws securing maintop guide pins to side trim.

4. Remove bolt and nut securing side trim to chassis.

5. Remove screws securing side trim to chassis.

6. Slide side trim up and toward the front to remove.

7. Reverse procedures to reassembly.

4. Remove screws securing door panel to inner door (also glass panel on select models).

5. Remove screws securing bottom oven door bracket to oven chassis.

6. Remove screws securing inner door to hinge receptacles.

7. Pull and slide hinge spring arms away from hinge receptacles.

8. Hook spring arms into oven chassis hinge slots until reassembly.

9. Reverse procedures to reassemble.

Replacing Oven Door Handle (Select Models)

WARNI NG

To avoid risk of personal injury or property damage, do not lift oven door by the handle.

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Open oven door.

4. Remove screws securing door panel to inner door (also glass panel on select models).

5. Remove screws securing oven door handle to oven door (also glass panel on select models).

6. Reverse procedures to reassemble.

Replacing Oven Door Hinge (Select Models)

WARNI NG

To avoid risk of personal injury or property damage, do not lift oven door by the handle.

1. Remove oven door, see "Oven Door Removal" procedure.

2. Slide hinge out from inner door assembly.

3. Reverse procedures to reassemble.

Oven Door Removal (Select Models)

WARNI NG

To avoid risk of personal injury or property damage, do not lift oven door by the handle.

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Open oven door.

Page 18

Disassembly Procedures

To avoid risk of electrical shock, personal injury or death; disconnect power and gas before servicing.

Oven Door Disassembly (Select Models)

1. Remove oven door, see "Replacing Oven Door" procedure.

2. Remove oven door handle, see "Replacing Oven Door Handle" procedure.

3. Reverse procedure to reassemble oven door.

Door Lining

Glass Door (select models)

Door Handle

Glass Clip

Door Panel

Door Insulation

Replacing Spark Module (Model ALZ8590AD*)

1. Turn off and remove power from unit (if electric unit).

2. Turn off and remove gas supply from unit.

3. Remove maintop, see "Replacing Maintop Assembly" procedure.

4. Remove screws securing spark module to chassis.

5. Slide spark module up to remove.

6. Reverse procedures to reassemble.

Hinge Spring

Door Hinge

Grate

Sealed

Burner

Drip

Bowl

Ta p e

Seal

To p / G la s s Assembly

Burner

Control

Knob

Burner

Bottom

Glass

Grommet

Burner Orifice

Box

Ignitor

Regulator

Switch

Manifold Assembl

Burner Control

Valve

Cooktop Model ALZ8590AD* Components

Page 19

Appendix A

Page 20

Installation Instructions (All models except ALZ8590AD*, CPL1110AD*,

YPL1110AD*, CG11000AD*)

For RV Cooktop s

INSTALLATION

1. Cut opening in accordance with diagram shown below.

2. Align the 3/8" gas supply line with the hole provided in

burner box so it will slide into place when the range is placed into the opening.

3. Place the range in position and fasten down with four wood screws through holes provided in the side trim.

4. Connect gas supply line.

5. Check all gas connections for leaks with non-corrosive

leak detection fluid.

checking gas leaks.

Do not use open flames for

CAUTION:

GASSUPPLYLINEMUSTHAVEAL.P.GAS PRESSURE REGULATOR. INLET PRESSURE TO THIS APPLIANCE SHOULD BE REDUCED TO A MAXIMUM OF 14 INCHES WATER COLUMN (0.5 P.S.I.) INLET PRESSURES IN EXCESS OF 0.5 P.S.I. CAN DAMAGE THE APPLIANCE PRESSURE REGULATOR AND OTHER GAS COMPONENTS IN THIS APPLIANCE AND CAN RESULT IN A GAS LEAK.

WARNING:

fused to metal. It is thoroughly inspected and will give good service if carefully handled, but it is breakable and cannot be guaranteed. Like all glass or porcelain articles, we cannot replace enamel parts that are damaged after delivery to carriers except at customer’s expense.

LIQUIFIED PETROLEUM (L.P.)/PROPANE

Porcelain enamel is glass which has been

Min. Vertical Back Wall 7/8

11/2 Min. to Vertical Side Wal l

43/8

Front Cut-out

NOTE:

Clearance spaces shall be framed in or

21 7/16

20 1/2

18 9/16

23/4

If countertop has overhang, it must be notched to suit 21 7/16 dimension. Countertop overhang in excess of 1 will

require radius return to tri m of range.

Min. Distance to side wall 1 1/16

Front Cut-out 4 3/8

guarded to prevent storage space within the clearance specified. Cabinet enclosures shall be designedto prevent drafts that will affect pilot stability.

Minimum clearances zero from intergral casing spacers below countertop.

21 3/8

Dottedlineindicates

top trim

20 1/2

11/16

23/4

Service Pipe Opening

Min. distance to back wall

18 9/16

7/16

Range to be supported on countertop only

Top T ri m Overlap

7/8

41/2

Page 21

Installation Instructions (All models except ALZ8590AD*, CPL1110AD*,

YPL1110AD*, CG11000AD*)

For RV Ranges

INSTALLATION

1. Cut opening as shown below (range can be suspended from top flange; no other support is necessary.)

2. Range equipped with a 120 volt light in the oven will require the installation of a 120V three prong grounded receptacle directly behind the range (for correct location see sketch below.) On range with BX cable and marked for 12 volt DC power supply connect 12 volt DC power to the tagged wires.

3. Place range in opening and fasten in place. Six screw holes that are provided are located at points AA and BB. A minimum of four screws must be used to fasten range. Recreational vehicle manufacturers may use appropriate holes as found necessary to suit the application. Use No. 8 flat head wood screws.

4. Make gas connections and check for leaks with non corrosive leak detection fluid.

with open flame.

Do not check for leaks

CAUTION:

WARNING:

LIQUIFIED PETROLEUM (L.P.)/PROPANE

Porcelain enamel is glass which has been

NOTE:

Clearance spaces shall be framed in or guarded to prevent storage space within the clearance specified. Cabinet enclosures shall be designed to prevent drafts that will affect pilot stability.

MODEL

CUTOUT HT.

16 3/8

21 13/16

PIPE LOC.

17/8

25/8

Page 22

Installation Instructions (All models except ALZ8590AD*, CPL1110AD*,

YPL1110AD*, CG11000AD*)

OVEN SECTION

1. The oven thermostat in this range will enable you to turn off the Oven Constant Pilot by simply turning the thermostat dial to the “OFF” position. To light oven pilot, push the Control knob and rotate counter clockwise to the “OVEN PILOT ON” position. Push and hold the control knob while lighting the oven standing pilot.

2. The air shutter has been adjusted at the factory, however, it may require some additional adjustment when used at high altitudes.

3. To adjust, open the air shutter to the full open position where you will have a blowing condition. Begin closing the shutter slowly, when you reach the correct adjustment the blowing will stop and the burner should have a sharp blue flame approximately 3 inches long.

4. There is no oven pilot adjustment on the thermostat, the control has been factory preset for use on LP gas, no field adjustment necessary.

RECOMMENDED GROUNDING METHOD

ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS FOR 120V 60HZ AC,

if equipped.

FIGURE 1

NOTE:

electrically grounded in accordance with National Electric Code. ANSI/NFPA No. 70-1990. In Canada CAN/CSA C22.2 Electrical Code.

A unit having an external electrical supply must be

WIRING DIAGRAM FOR MODELS WITH

EXTERNAL ELECTRICAL SUPPLY

Observe all governing codes and ordinances. All ranges requiring electrical supply must be grounded.

If this appliance is factory equipped with a power supply cord it has a three-pronged grounding plug. It must be plugged into a mating grounding type receptacle in accordance with National Electrical Code and applicable local codes and ordinances. If the circuit does not have a grounding type receptacle, it is the responsibility and obligation of the customer to change the existing receptacle to a proper grounded receptacle in accordance with the National Electrical Code and applicable local codes and ordinances.

PRONGSHOULDNOT,UNDERANY CIRCUMSTANCES, BE CUT OR REMOVED as it provides protection against shock hazard.

THE THIRD GROUNDING

Page 23

Installation Instructions (Model ALZ8590AD*)

Note To Installer

Always check with local and state codes before installation. Requirements beyond those as shown may affect these instructions, for which the manufacturer is not responsible.

The installation of appliances designed for recreational vehicles must conform with state or provincial codes, or in the absence of such codes, with the latest edition of the Standard for Recreational Vehicles ANSI/NFPA No. 501C.

CUL appliance must be installed in accordance with CAN/CSA Z240.4 Series Standards, “Gas equipped recreational vehicles and mobile homes” and/or local codes having jurisdiction. Minimum clearance from countertop to combustible ceiling as approved by U.L. is 24 , CUL is 19 .

Rating Plate Location

The rating plate is located under the cooktop. The following information is listed on this plate:

The model and serial numbers.

When inquiring about your appliance be sure to include these numbers with your inquiry.

For your convenience please record these numbers in the space provided below.

1. Model number:

2. Serial number:

WIRING DIAGRAM FOR MODELS WITH EXTERNAL ELECTRICAL SUPPLY

Page 24

Installation Instructions (Model ALZ8590AD*)

Installation For RV Cooktops

CAUTION:

LIQUIFIED PETROLEUM (L.P.)/PROPANEGASSUPPLYLINEMUSTHAVEAL.P.GAS PRESSURE REGULATOR. INLET PRESSURE TO THIS APPLIANCE SHOULD BE REDUCED TO A MAXIMUM OF 14 INCHES WATER COLUMN (0.5 P.S.I.) INLET PRESSURES IN EXCESS OF 0.5 P.S.I. CAN DAMAGE THE APPLIANCE PRESSURE REGULATOR AND OTHER GAS COMPONENTS IN THIS APPLIANCE AND CAN RESULT IN A GAS LEAK.

2. Cut opening in accordance with figure 1 shown below.

3MIN.TO REAR WALL

3 MIN. TO SIDE WALLS

3. Place the cooktop upside down on a protected surface and place the 1/2 x 1/2 foam strip on the underside of the glass around the perimeter of cooktop to seal between cooktop and counter. (See figure 2).

4. Place the cooktop in position and fasten down with screws and mounting brackets. (See figure 2).

FOAM GASKET

Ar t #: 9215- 188

MOUNTING BRACKET

MOUNTING SCREW

Figure 2

PRIOR TO STEPS 5 & 6, MAKE SURE BOTH KNOBS ARE IN THE “OFF

”POSITION.

5. Connect ignition wires to 12 VOLT DC power source, as shown in figure 3. (Black to negative and Red to positive).

6. Connect gas supply line to .625-18UNF-2A nipple at back of unit. (See figure 3).

NOTE:

If local codes and ordinances permit, A.G.A. design certified, new flexible metal tubing is recommended for connecting cooktop to the gas supply line.

7. Check all gas connections for leaks with non corrosive

leak detection fluid.

Do not use open flames for

checking gas leaks.

FLEXIBLE CONNECTOR

SHUTOFF

20 15

VALV E

Figure 1

FLEXIBLE CONDUIT

BLACK TO (-) NEGATIVE

RED TO (+) POSITIVE

POWER SOURCE: 9 TO 12 VDC

Figure 3

Page 25

Installation Instructions (Model ALZ8590AD*)

WARNING:

Porcelain enamel is glass which has been fused to metal. It is thoroughly inspected and will give good service if carefully handled, but it is breakable and cannot be guaranteed. Like all glass or porcelain articles, we cannot replace enamel parts that are damaged after delivery to carriers except at customer’s expense.

CHECK THESE POINTS BEFORE YOU CALL FOR SERVICE

PROBLEM

CAUSE

Insertion And Removal Of SqueezeGrate

Press on two grate fingers on both sides of expansion gap and insert or remove squeeze grate from burner bowl. (See figure 4).

EXPANSION GAP

PRESS HERE

GRATE FINGER

BURNER BOWL

PRESS HERE

Ar t #: 9215- 189

Figure 4

CORRECTION

Surface burner fails to light.

Burner flame is uneven.

Surfaceburner flamelifts off port or is yellow in color.

Popping sound heard when burner extinguishes.

Gas odor

a. Clogged burner port(s). b. Surface control not completely turned

to the LITE position or turned too quickly from the LITE position.

c. Burner will not light if the ignitor is

damaged, soiled, wet or if the port directly below the ignitor is blocked.

Clogged burner port(s).

Air/gas mixture not proper.

NOTE:

is normal and acceptable.

This is a normal sound that occurs with some types of gas when a hot burner is turned off. The popping sound is not a safety hazard and will not damage the appliance.

Possible leak or loose fittings.

Some yellow tipping with LP gas

a. Clean ports with straight pin. b. Turn control to the LITE position

until the burner ignites, then turn control to desired flame size.

c. Clean and dry burner head. If

broken or damaged, call a serviceman.

Clean ports with straight pin.

Call serviceman to adjust burner.

NOTE:

adjusted range at time of installation.

See boxed statements on front cover.

Because of vibrations due to travel, connections on a recreational vehicle may loosen. Therefore, periodically check all connections for leaks.

See the installation instructions for proper procedures on leak testing.

NEVER use a match or flame to check for leaks.

Be sure installer properly

Page 26

Installation Instructions (Models CG11000AD*, CPL1110AD*,

YPL1110AD*)

INSTALLATION DRAWINGS

Page 27

Installation Instructions (Models CG11000AD*, CPL1110AD*,

YPL1110AD*)

BACKGUARD INSTALLATION

(if not installed)

The backguard fits on the range as shown in figure 1 and is secured with a bracket, 2 bolts and nuts on each side.

Set the backguard on the rear of the range. Bolt the backguard to the end panel flanges.

FIGURE 1

CONNECTING THE RANGE

Electric Supply

The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70.

In Canada the range must be installed in accordance with the current CSA Standard C22.1 - Canadian Electrical Code Part 1.

ELECTRICAL SUPPLY CONNECTION:

The range requires 120 volts, 60 cycle alternating current from an outlet capable of supplying 15 amperes.

User may experience occasional circuit tripping if Ground Fault Circuit Interrupter (GFCI) outlet or breaker is in use.

Electrical Grounding Instructions

This appliance is equipped with a (three-prong) grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded receptacle. Do not cut or remove the grounding prong from this plug.

DISCONNECT ELE CTRICAL POWER TO AVOID SHOCK HAZARD.

CLEARANCE DIMENSIONS

All free-standing ranges can be installed with the back against (0 inches) a vertical combustible wall, and the sides below the cooking surface against (0 inches) combustible base cabinets. For complete information in re

ard to the installation of wall cabinets above the range and clearances to combustible surfaces see the installation drawings and/or the model number plate on the range. For a range in any combustible cabinetry which is not in accord with the installation drawings and the clearance given on the range Model Number Plate.

SAFETY CONSIDERATIONS

do not install

LOCA TING THE RANGE

Do not set range over holes in the floor or other locations where it may be subject to strong drafts. Any opening in the wall behind the range and in the floor under the range should be sealed. Make sure the flow of cooling/ventilation air is not obstructed below the range.

NOTE:

A range should

kitchen carpeting.

NOT

be installed directly over

DISCONNECT ELECTRICAL SUPPLY BEFORE SERVICING THE APPLIANCE.

Page 28

Installation Instructions (Models CG1100AD*, CPL1110AD*,

YPL1110AD*)

Gas Supply

Installation of this range must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1-latest edition.

In Canada the range must be installed in accordance with the current CGA Standard CAN/CGA-B149 - Installation Codes for Gas Burning Appliances and Equipment and/or local codes.

In The Commonwealth Of Massachusetts

This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts.

A “T” handle type manual gas valve must be installed in the gas supply line to this appliance.

A flexible gas connector, when used, must not exceed a length of three (3) feet / 36 inches.

GAS SUPPLY CONNECTION: (see figure 4) A QUALIFIED SERVICEMAN OR GAS APPLIANCE

INSTALLER MUST MAKE THE GAS SUPPLY CONNECTION. Leak testing of the appliance shall be conducted by the installer according to the instructions given in section h.

NATURAL GAS SUPPLY LINE MUST HAVE A NATURAL GAS SERVICE REGULATOR. INL ET PRESSURE TO THIS APPLIANCE SHOULD BE REDUCED TO A MAXIMUM OF 14 INCHES WATER COLUMN (0.5 POUNDS PER SQUARE INCH (P.S.I.) LIQUEFIED PETROLEUM (L.P.)/PROPANE GAS SUPPLY LINE MUST HAVE A L.P. GAS PRESSURE REGULATOR. INLET PRESSURE TO THIS APPLIANCE SHOULD BE REDUCED TO A MAXIMUM OF 14 INCHES WATER COLUMN (0.5 P.S.I.). INLET PRESSURES IN EXCESS OF 0.5 P.S.I. CAN DAMAGE THE APPLIANCE PRESSURE REGULATOR AND OTHER GAS COMPONENTS IN THIS APPLIANCE AND CAN RESULT IN A GAS LEAK.

a. A GAS CUTOFF VALVE SHOULD BE PUT IN AN

ACCESSIBLE LOCATION IN THE SUPPLY LINE AHEAD OF THE RANGE, FOR TURNING ON AND TURNINGOFFGASSUPPLY.Ifrangeistobe connected to house piping with flexible or semi-rigid metal connectors for gas appliance, CONNECTOR NUTS MUST NOT BE CONNECTED DIRECTLY TO PIPE THREADS. THE CONNECTOR MUST BE INSTALLED WITH ADAPTORS PROVIDED WITH THE CONNECTOR.

b. The house piping and/or range connector used to

connect the range to t he main gas supply must be clean, free of metal shavings, rust, dirt and liquids (oil or water). Dirt, etc. in the supply lines can work its way into the range manifold and in turn cause failure of the gas valves or controls and clog burners and/or pilot orifices.

CAUTION: DO NOT LIFT OR MOVE RANGE BY DOOR HANDLES, OR BACKGUARD.

e. Before connecting range, apply pipe thread compound

approved for LPG to all threads.

FIGURE 4

APPLIANCE PRESSURE REGULATOR &

ALTERNATE CONNECTORS

THE APPLIANCE PRESSURE REGULATOR ON YOUR RANGE MAY DIFFER FROM THIS ILLUSTRATI ON.

f. Connect range to gas supply. Use a backup wrench

when twisting on end of manifold. CAUTION: MAKE SURE THE CONNECTION DOES NOT SHIFT THE MANIFOLD PIPE OUT OF POSITION. THIS COULD CAUSE THE VALVE HANDLES AND KNOBS TO BIND.

g. Turn on main gas valve at meter, and relight pilots at

other gas appliances.

h. Apply a non-corrosive leak detection fluid to all joints

and fittings in the gas connection between the supply line shut-off valve and the range. Include gas fittings and joints in the range if connections were disturbed during installation. Check for leaks! Bubbles appearing around fittings and connections will indicate a leak. If a leak appears, turn off supply line gas shut-off valve, tighten connections, turn on the supply line gas shut off valve, and retest for leaks.

CAUTION: NEVER CHECK FOR LEAKS WITH A FLAME.

WHEN LEAK CHECK IS COMPLETE, WIPE OFF ALL RESIDUE.

i. Remove shipping screw from ALL top burners. (See

figure 5). This is to hold the burners in place on the burner bracket for shipping purposes only.

j. Adjust burner air shutter to the widest opening that will

not cause the flame to lift or blow off the burner when cold.

REMOVE SHIPPING SCREW

c. Turn off all pilots and main gas valve of other gas

appliances.

d. Turn off main gas valve at meter.

FIGURE 5

Page 29

Appendix B

Page 30

Use and Care Information, Gas Range

USING THE COOKTOP

IGNITION SYSTEM

The surface burners will feature either

Piezo pilotless

OFF position before supplying gas to the appliance. Be sure gas supply to appliance is on before lighting burner.

ignition. Be sure all control knobs are in the

HOW TO LIGHT SURFACE BURNER

To prevent damage to the cooktop or pan:

Never operate the surface burner without a pan in place.

Never allow a pan to boil dry.

Never operate a surface burner on HIGH for extended periods of time.

CAUTION:

seconds or if the flame should go out during cooking, turn the burner off. If gas has accumulated and a strong gas odor is detected, open a window and wait 5 minutes for the gas odor to disappear before relighting the burner.

If the burner does not light within about 4

matchlit

ignition or

To light surface burner with Piezo ignition:

1. Place a pan on the burner grate.

2. Push in and turn the surface burner control knob to the LITE position.

IMPORTANT:

surface burner at a time.

3. Immediately, rotate the TOP BURNER IGNITOR knob to the right (clockwise) several clicks until the burner lights. The burner should light within 6 clicks or one full rotation of the knob.

4. When the burner lights, adjust the surface burner control knob between HI and LOW to select the desired flame size.

Only light one

If the appliance has not been operated for a period of time, the surface burner may be difficult tolight due to air in the gas line.

To bleed off air from the line:

1. Hold a lighted match next to the burner.

2. Turn the surface burner control knob to the LITE position.

3. When the burner lights, turn the knob back to the OFF position.

4. Proceed as directed below.

To light surface burner with matchlit ignition:

1. Place a pan on the burner grate.

2. Hold a lighted match next to the desired surface burner head.

CAUTION:

to escape before lighting the match.

3. Push in and turn the surface burner control knob to the LITE position.

4. When the burner lights, adjust the knob between HI and LOW to select the desired flame size.

Do not turn the control knob on and allow gas

5. After cooking, turn the surface burner control knob to the OFF position.

To operate burner if the Piezo ignitor is not functional:

1. Be sure all controls are in the OFF position.

2. Hold a lighted match to the desired surface burner head.

CAUTION:

to escape before lighting the match.

3. Push in and turn the surface burner control knob to the LITE position.

4. When the burner lights, adjust the knob between HI and LOW to select the desired flame size.

5. After cooking, turn the knob to the OFF position.

Do not turn the control knob on and allow gas

SHUTDOWN INSTRUCTIONS

When the recreational vehicle is not in use or while traveling, turn all knobs to the OFF position and turn off the main gas supply.

5. After cooking, turn the surface burner control knob to the OFF position.

Page 31

Use and Care Information, Gas Range

USING THE COOKTOP

SELECTING FLAME SIZE

Use a HIGH flame setting to quickly bring liquids to a boil or to begin a cooking operation. Then reduce to a lower setting to continue cooking.

using a HIGH flame setting.

Flame adjusted for HIGH setting.

An intermediate flame size is used to continue a cooking operation.

flame setting is used than needed to maintain a gentle boil

whether boiling gently or vigorously.

Use LOW to simmer or keep foods at serving temperatures.

Food will not cook any faster when a higher

. Remember, water boils at the same temperature

Never leave food unattended when

ADJUSTING THE FLAME

Adjust the flame size so it does not extend beyond the edge of the cooking utensil. This is for personal safety and to prevent possible damage to the appliance, pan, or cabinets above the appliance. This also improves cooking efficiency.

COOKWARE CONSIDERATIONS

Cookware which extends more than one inch beyond the grate, rests on two grates, or touches the cooktop will cause a build up of heat and result in damage to the the burner grate, burner and cooktop.

CAUTION:

To prevent damage to the cooktop and the burner valves, do not use canners or oversized cookware. The pan should not be more than one inch larger than the burner grate.

Cookware, such as a wok with a support ring, which restricts air circulation around the burner will cause heat to build up and may result in damage to the burner grate, burner or cooktop.

The maximum pan size is a 10-inch skillet.

Flame adjusted for LOW setting.

If a knob is turned very quickly from the HI to the LOW setting, the flame may go out, particularly if the burner is cold. If this occurs, turn the knob to the OFF position. Wait several seconds, then light the burner again.

Foods cook faster when the cookware is covered because more heat is retained. Lower the flame size when cookware is covered. This also improves cooking efficiency.

The cooking performance is greatly affected by the type of cookware used. Proper cookware will reduce cooking times, use less energy and produce more even cooking results. For best results use a heavy gauge metal pan with a smooth flat bottom, straight sides and a tight fitting lid. Select a material, such as aluminum or copper, that conducts heat quickly and evenly.

Page 32

Use and Care Information, Gas Range

USING THE OVEN

IGNITION SYSTEM

The oven features pilot ignition. Be sure all control knobs are in the OFF position before supplying gas to the appliance. Be sure gas supply to appliance is on before lighting pilot or oven burner.

HOW TO LIGHT OVEN PILOT

If the appliance has not been operated for a period of time, the ovenpilot may be difficult to lightdueto air inthe gas line. To bleed air from the line, follow instructions from page 6 under the section “HOW TO LIGHT SURFACE BURNER” where it specifically details how to bleed off air from the line.

To light oven pilot:

1. Be sure all controls are in the OFF position.

2. Push in and turn the OVEN knob to the PILOT ON position.

3. Open the oven door, and locate the oven pilot (beneath the oven bottom, on the left side of the burner).

pushing in the knob,

hold a match next to the oven pilot (see illustration) for 10-15 seconds or until a small flame is visible without needing to continue pushing in the knob.

While

OVEN CHARACTERISTICS

Because each oven has its own personal baking characteristics, do not expect that your new oven will perform exactly like your previous oven. You may find that the cooking times, oven temperatures, and cooking results differ somewhat from your previous range. Allow a period of adjustment. If you have questions concerning baking results, please refer to pages 9, 10 and 11 for additional information.

OVEN KNOB

TheOVENknobisusedtoselect and maintain the oven temperature. Push in and turn this knob just to the desired temperature - not to a higher temperature and then back. This provides more accurate oven temperatures.

Turn this knob to the PILOT ON position if you wish to use the oven. The oven standby pilot will remain lit. Turn the knob to OFF if the oven wil l not be used or when traveling.

OVEN KNOB

9215-294

SHUTDOWN INSTRUCTIONS

When the recreational vehicle is not in use or while traveling, turn the OVEN knob to the OFF position and turn off the main gas supply. This will turn off the oven pilot.

NOTE: A delay in the time it takes to light the pilot may signal a need to bleed air from the line. Reference the above paragraph “HOW TO LIGHT OVEN PILOT” for detailed instructions.

4. Once the pilot is lit, leave the OVEN knob in the PILOT ON position if you wish to use the oven.

The standing pilot will remain lit if the OVEN knob is left in the PILOT ON position. If the OVEN knob is turned to the OFF position, gas supply to the pilot will be turned off and the standing pilot flame will extinguish.

Page 33

Use and Care Information, Gas Range

)

USING THE OVEN

HOW TO SET OVEN

1. When cool, position the rack in the oven.

2. Push in and turn the OVEN knob to the desired temperature for baking or roasting or to broil for broiling.

For baking: Selecting a temperature higher than desired will NOT preheat the oven any faster, and may have a negative effect on baking results.

For broiling: The OVEN knob can be turned to a lower temperature (400 to 450 F) for broiling longer cooking meats or poultry or if excessive smoking or splattering occurs.

3. For baking: Place the food in the center of the oven, allowing one to two inches between the utensil and the oven walls.

For broiling: Place the broiler pan in the broiler area directly below the oven burner.

When the oven is in use, the oven vent area may feel warm or hot to the touch. Do not block this area or the vent opening as this may affect cooking results.

4. Check the food for doneness at the minimum time in the recipe. Cook longer if necessary.

5. Remove the food from the oven and turn the OVEN knob to the PILOT ON or the OFF position.

BAKING TIPS

Use a reliable recipe

ingredients. temperature and cooking time. Preheat oven if recommended.

Use the correct rack position

positions, depending on the model. Baking results may be affected if the wrong rack position is used.

Use the lower rack position for most baking. Use the middle rack (if equipped) or upper rack for cookies or cakes.

Top browning may be darker if food is located toward the top of the oven.

Bottom browning may be darker if food is located toward the bottom of the oven.

Cookware material and size.

of pan called for in the recipe. Cooking times or cooking results may be affected if the wrong size is used.

The maximum recommended pan size is a 13 x 9 x 2-inchcakepanora14x10x2-inchcookiesheet

Shiny metal pan

produces lighter browning and a softer crust. Use shiny pans for baking cakes or cookies. For optimum baking results, bake cookies and biscuits on a If the pan has sides, such as a jelly roll pan, browning may not be even.

Carefully follow directions

and accurately measure fresh

for oven

. There are two or three rack

Always use the type and size

reflects heat away from the food,

flat

cookie sheet.

PREHEATING

Preheating is necessary for baking. Turn the OVEN knob to the desired temperature and allow about 10 to 15 minutes for theoventopreheat.

Selecting a higher temperature will not shorten the preheat time and may affect baking results. It is not necessary to preheat for roasting or broiling.

USE OF ALUMINUM FOIL

Do not cover the oven bottom or the entire oven rack with foil

Dark metal panora pan with an anodized(dull bottom

crisper crust. Use this type of pan for pies, pie crusts or bread.

If using

Baker’s Secret

except when baking pies or bread. Use the same baking time as called for in the recipe.

Allow hot air to flow freely through the oven

baking results. Large pans or improper placement of pans in the oven will block air flow and may result in uneven browning. For optimum browning and even cooking results:

Do not crowd a rack by placing several pans on a rack. Also, do not block air flow by using too large of a pan.

Allow one to two inches between the pan and the oven walls.

Check the cooking progress at the minimum time.

necessary, continue checking at intervals until the food is done. If the oven door is opened too frequently, heat will escape from the oven; this can affect baking results and wastes energy.

absorbs heat, produces darker browning and a

oven-proof glassware

reduce the oven temperature by 25F

,or

dark pans such as

for optimum

Page 34

Cleaning Information, Gas Range

CARE AND CLEANING CHART

PARTS

Grates

Metal finishes

Trim p arts Manifold panel Cooktop Oven door

Oven bottom

Oven rack

CLEANING AGENTS

Soap and water Non-abrasive plastic pad

Soap and water Glass cleaner

Soap and water Cleansing powders Plastic pad Soap filled scouring pad

DIRECTIONS

Grates are made of porcelain-coated steel. They can be cleaned at the sink with soap and water or in the dishwasher. To clean baked on soil, place a damp soapy paper towel over the grate and let stand for 30 minutes. Use a non-abrasive plastic pad to scour stubborn soil.

NOTE:

porcelain finish on the grate from excessive heat, never operate surface burner without a cooking utensil on the grate. It is normal for grates to lose their shine over a period of time.

Wash with soap and water. Use a glass cleaner and a soft cloth to remove fingermarks or smudges. Do not use oven cleaners, abrasive or caustic agents. They will damage the finish.

CAUTION:

cleaners such as oven cleaners.

Protect the oven bottom by (1) using large enough cookware to prevent boilovers; (2) place a piece of aluminum foil, that is slightly larger than the cookware, on the lower rack. NEVER place foil directly on the oven bottom as foil may melt onto oven bottom. Protect oven bottom against acid spills (milk, cheese, tomato, lemon juice, etc.) or sugary spills (pie filling) as they may pit or discolor the oven bottom. See porcelain enamel for additional information.

Clean with soapy water. Remove stubborn soil with cleansing powder or soap filled scouring pad. Rinse and dry.

Never operate burner without a grate in place. To protect the

Protect aluminum gas tubing from exposure to caustic

Plastic finishes

Door handles Overlays Knobs End caps

Porcelain enamel

Cooktop Oven cavity

Soap and water Non-abrasive plastic pad

or sponge

Soap and water Mild abrasive cleaners Plastic pad Oven cleaner, oven only Soap filled scouring pad

When surface is cool, clean with soap and water; rinse, and dry. Use a glass cleaner and a soft cloth.

NOTE:

powdered c leansers on plastic finishes. These cleaning agents will scratch or marr finish.

NOTE:

acid (tomato, lemon, vinegar, milk, fruit juice, marinade) immediately with a dry paper towel or cloth.

Clean porcelain with soap and water; rinse. Use cleansing powders or a plastic scouring pad to remove stubborn soil. Wipe acid or sugar stains as soon as area is cool as these stains may discolor or etch the porcelain. Do not use metallic scouring pads as they will scratch the porcelain.

To make cleaning the oven easier, place 1/2 cup hous ehold ammonia in a shallow glass container and leave in a cold oven overnight. The ammonia fumes will help loosen the burned on grease and food. Oven cleaners can be used on the porcelain oven only. Follow manufacturer’s directions. If oven cleaner was used, thoroughly rinse oven cavity and capillary tube which is located at the top of the oven.

Never use oven cleaners, abrasive or caustic liquid or

To prevent staining or discoloration, wipe up fat, grease or

Page 35

Cleaning Information, Gas Range

CARE AND CLEANING CHART

PARTS

Silicone rubber

Door gasket

Stainless steel,

select models

Cooktop Oven door

Surface burners, sealed

select models

CLEANING AGENTS

Soap and water

Soap and water Glass cleaner Mildly abrasive cleaner

Soap and water Pasteofbakingsodaand

water

Plastic scouring sponge or

pad

Mildly abrasive cleaner

DIRECTIONS

Wash with soap and water, rinse and dry. Do not remove door gasket.

DO NOT USE ANY CLEANING PRODUCT CONTAINING CHLORINE BLEACH.

ALWAYS WIPE WITH THE GRAIN WHEN CLEANING.

Wash with soap and water. Use a glass cleaner and a soft cloth to remove finger marks or smudges. Use cleansing powders or plastic scouring pad to remove moderate/heavy soils. Rinse and dry. Do not use oven cleaners, abrasive or caustic agents. They will damage the finish.

NOTE:

Rinse immediately and dry.

For ease of cleaning, clean burners each time the cooktop is used wit h warm soapy water. If a boilover occurs, remove pan to another burner; cool burner and clean. To remove stubborn soil, use a dry cloth and mildly abrasive cleanser. Use care to prevent cleaner from clogging ports. Burner must be dry before use.

NOTE:

burner is completely dry.

Clean enlarge or distort ports. Do not use a wooden toothpick as it may break off and clog port. If ports are clogged or soiled, the burner may not light properly or the flame may not be even.

For discoloration, use a stainless steel cleaner and a soft cloth.

Yellow tipping or distortion of the flame may occur until the

burnerports

witha straightpin or small metal paper clip. Do not

Surface burners, conventional,

select models

Soap and water Pasteofbakingsodaand

water

Plastic scouring sponge or

pad

Mildly abrasive cleaner

Sealed burner can not be removed by the consumer. When cleaning burner, use care to prevent damage to the ignitor. Surface burner will not light properly if ignitor is damaged, broken, soiled, or wet. When cleaning the ports, be sure to clean the port directly below the ignitor.

For ease of cleaning, remove soil from the burner as soon as burner has cooled. If food boils over, remove pan to another burner. Then, cool soiled burner and clean.

Clean, when cool, after each use with warm soapy water. Remove stubborn soil by scouring with a non-abrasive plastic scouring pad and a paste of baking soda and water. Clean ports with a straight pin. Do not enlarge or distort the port s. Do not use a wooden toothpick. It may break off and clog port. Surface burners can be dried in the oven set at 170 F. Burner must be dry before use.

Page 36

Use and Care Information, Gas Cooktop

Using Your Cooktop

Surface Controls

CAUTION

•

If flame should go out during a cooking operation, turn the burner off. If a strong gas odor is detected, open a window and wait five minutes before relighting the burner.

•

Be sure all surface controls are set to the OFF position prior to supplying gas to the cooktop.

•

NEVER touch cooktop until it has cooled. Expect some parts of the cooktop, especially around the burners, to become warm or hot during cooking. Use potholders to protect hands.

Surface Control Knobs

Use to turn on the surface burners. An infinite choice of heat settings is available from LOW to HIGH. At the HIGH setting a detent or notch may be felt.

Pilotless Ignition

Pilotless ignition eliminates the need for a constant standing pilot light. Each surface burner has a spark ignitor. Use care when cleaning around the surface burner.

If the surface burner does not light, check if ignitor is broken, soiled or wet. If clogged, clean the small port beneath the ignitor using a straight pin.

Setting the Controls

1. Place a pan on the burner grate. (To preserve the grate finish, do not operate the burners without a pan on the grate to absorb the heat from the burner flame.)

2. Push in knob and turn immediately counterclockwise to the LIGHT position.

•

A clicking (spark) sound will be heard and the burner will light. (All ignitors will spark when any surface burner knob is turned on. However, only the selected burner will light.)

3. After the burner lights, turn knob to desired flame size.

4. Do not leave the cooktop unattended.

Operating During a Power Failure

1. Hold a lighted match to the desired surface burner head.

2. Push in and turn the control knob slowly to the LIGHT position.

3. Adjust flame to the desired level.

CAUTION

•

When lighting the surface burners, be sure all of the controls are in the OFF position. Strike the match first and hold it in position before turning the knob.

•

Do not leave the cooktop unattended when cooking during a power failure.

Shutdown Instructions

When the recreational vehicle is not in use

Check these points if . . .

or while traveling, turn all knobs to the OFF position and turn off the main gas supply.

Suggested Heat Settings

The size and type of cookware will affect the heat setting.

Settings Uses

HIGH Use HIGH to bring liquid to a boil, or reach pressure in a

pressure cooker. Always reduce setting to a lower heat when liquids begin to boil or foods begin to cook.

An intermediate flame size is used to continue cooking. Food will not cook any faster when a higher flame setting is used than needed to maintain a gentle boil. Water boils at the same temperature whether boiling gently or vigorously.

CAP

PORTS

IGNITOR

PORT BELOW IGNITOR

LOW Use LOW to simmer foods, keep foods warm and melt

chocolate or butter.

Some cooking may take place on the LOW setting if the pan is covered.

Page 37

Use and Care Information, Gas Cooktop

Cooktop at a Glance

1 2

To Insert or Remove Grate:

NOTES:

Grate Fingers

Expansion Gap

Page 38

Cleaning Information, Gas Cooktop

Cleaning Chart

Page 39

Appendix C

Page 40

LP Conversion Instructions (Models CG11000AD*, CPL1110AD*,

YPL1110AD*)

Pressure Regulator Conversion

1. Remove range from installation position.

2. Turn off range gas supply.

3. Remove top grates and range top.

4. Remove gas line from pressure regulator.

5. Remove regulator converter cap and force plastic plunger from bottom of cap.

6. Turn plunger over and snap back into cap. NOTE: Plunger must snap into position, and the type of gas being supplied (NAT or LP) must be visible on lower

side of plunger.

7. Insert converter cap back into regulator.

Pressure Regulator Conversion

Oven Pilot Conversion

1. Remove oven control knob.

2. Turn gas selector screw to N (Natural) or L (LP).

3. Reattach knob.

Natural LP

Oven Pilot Conversion

Type of Gas Top Burner Orifice Hoods Oven Orifice Hood

LP .0355 .0512

Natural #54 #46

Orifice Hood Table

Page 41

LP Conversion Instructions (Models CG11000AD*, CPL1110AD*,

YPL1110AD*)

Top Burner Conversion

1. Remove four (4) burners from valve orifice hoods.

NOTE: Remove burner shipping screws if installed.

Removing Orifice Hoods

2. Remove four (4) orifice hoods from burner valves.

3. Apply sealant.

4. Attach four (4) orifice hoods to valve (see table).

5. Adjust top burner air shutters. For Natural Gas, open air shutter approximately ¼ (one-fourth) of total air shutter opening. For LP, fully open air shutter.

6. Reattach four (4) burners to valve orifice hoods.

Oven Burner Conversion

1. Remove broiler pan, lift broiler safety stop and remove broiler drawer.

2. Remove oven rack(s). Loosen, but do not remove, screws securing bottom oven panel. Remove bottom

oven panel.

3. Remove burner bar screws. Lift and remove oven burner and lay to one side.

4. Remove oven orifice from oven valve/safety valve.

5. Apply sealant and attach oven orifice (see table).

6. Adjust oven burner air shutter. For Natural Gas, open air shutter approximately ¼ (one-fourth) of total air

shutter opening. For LP, fully open air shutter.

7. Attach oven burner to oven valve/safety valve, and attach burner bar screws.

8. Replace oven bottom panel, tighten screws, and replace oven rack(s).

9. Replace broiler drawer (lift safety pin and install). Replace broiler pan.

10. Apply sealant to gas supply connector and attach gas supply line to pressure regulator.

11. Turn on gas supply and check for leaks. Return range to installation position and proceed to “Lighting Pilot”

procedure.

Page 42

Lighting Pilot Burner (Models CG11000AD*, CPL1110AD*, YPL1110AD*)

Lighting Pilots

1. Purge system of air by holding a match or lighter next to front surface burner and turning burner control knob to “LO.” When burner ignites, turn burner control knob back to “OFF.”

2. OVEN PILOT: With the thermostat in the “OFF” position, hold a match or lighter near the oven pilot port located near the rear of the oven burner. Remove match or lighter once pilot ignites.

3. SURFACE PILOTS: Hold a match or lighter near the two (2) top surface pilot ports. Remove match or lighter once pilot ignites.

Adjusting Top Surface Pilot and Burner Flames

1. Top surface pilot flame should be even with top of flash tube. Adjust flame height using pilot adjustment screw “A” (see graphic below).

2. Once proper pilot flame height is achieved, ignite burner and adjust burner flame.

3. Adjust burner air shutter to the widest opening that will not cause the flame to lift or blow off the burner when cold (see graphic below).

3/4 FLAME

AIR

SHUTTER

ORIFICE

HOOD

Page 43

Adjusting Flame (Models CG11000AD*, CPL1110AD*, YPL1110AD*)

Adjusting Oven Burner Flame

1. The approximate length of the flame of the oven burner is a 1/2" distinct inner blue flame.

2. To adjust the oven air shutter, loosen the air shutter lock screw, adjust shutter until desired flame is achieved and tighten lock screw (see graphic below).

1/2 FLAME INNER CONE

NOTE: Oven burner flame can be checked as follows:

Yellow flame on burner: Open air shutter to the widest opening that will not cause the flame to lift or

blow off the burner when cold.

Distinct blue flame but lifting: Close air shutter to the point where it will not cause the flame to lift or blow off the burner when cold.

NOTE: High Altitude Notice:

The specified gas burner ratings typically apply to elevations up to 2000 feet. For higher altitudes, the rates may need to be reduced to achieve satisfactory operation. A local, certified gas servicer will be able to advise if a reduction is necessary.

3. Replace range top and grates.

Crosley ALZ8589AD, ALY2280BD, ALZ8590AD, CG11000AD, CLY1610BD Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual