Crosley ALZ8589AD, ALY2280BD, ALZ8590AD, CG11000AD, CLY1610BD Service Manual
...
Service
This manual is to be used by qualified appliance
technicians only. Maytag does not assume any
responsibility for property damage or personal
injury for improper service procedures done by
an unqualified person.
RV Freestanding
Gas Ranges and
Gas Cooktops
This Base Manual covers general information
Refer to individual Technical Sheet
for information on specific models
This manual includes, but is
not limited to the following:
ALY1680BD*
ALY2280BD*
ALY2289BD*
ALZ8580AD*
ALZ8589AD*
ALZ8590AD*
CG11000AD*
CLY1610BD*
CLY1620BD*
CLY1628BD*
CLY2210BD*
CLY2220BD*
CLY2260BD*
CPL1110AD*
YPL1110AD*
16023515
April 2005
©2005 Maytag Services
Important Information
Pride and workmanship go into every product to provide our customers with quality products. It is possible, however,
that during its lifetime a product may require service. Products should be serviced only by a qualified service
technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools,
parts, testing instruments and the appropriate service information. IT IS THE TECHNICIANS RESPONSIBILITY TO
REVIEW ALL APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS.
Important Notices for Servicers and Consumers
!
To avoid risk of severe personal injury or death, disconnect power before working/servicing on appliance to avoid
electrical shock.
To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this
product. For further assistance, please contact:
WARNING
Customer Service Support Center
CAIR Center
Web Site Telephone Number
WWW.AMANA.COM................................................ 1-800-843-0304
WWW.MAYTAG.COM ............................................. 1-800-688-9900
CAIR Center in Canada ........................................... 1-800-688-2002
Amana Canada Product ........................................... 1-866-587-2002
Recognize Safety Symbols, Words, and Labels
DANGER!
DANGER—Immediate hazards which WILL result in severe personal injury or death.
WARNING!
WARNING—Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION!
CAUTION—Hazards or unsafe practices which COULD result in minor personal injury, product or property
damage.
2 16023515 ©2005 Maytag Services
Table of Contents
Important Information ................................................... 2
Important Safety Information
Safety Practices for Servicer .................................... 4
Servicing .................................................................. 4
Receiving Oven ........................................................ 5
Using the Oven ........................................................ 5
Baking, Broiling, and Roasting ................................. 6
Connecting Range to Gas ........................................ 6
Product Safety Devices ........................................... 6
General Information
Cooking Nomenclature ............................................. 7
Specifications .......................................................... 8
Placement of Oven or Cooktop ................................ 8
Do Not Block Air Vents ............................................ 8
Location of Model Number ....................................... 8
Model Identification .................................................. 8
Service .................................................................... 8
Parts and Accessories............................................. 8
Extended Service Plan ............................................. 8
Range Description ................................................... 9
Troubleshooting Procedures ....................................... 10
Testing Procedures .................................................... 12
Disassembly Procedures
Replacing Range/Cooktop ..................................... 14
Replacing Open Surface Burner (Select Models) .. 14
Replacing Sealed Surface
Burner (Select Models). ...................................... 14
Replacing Sealed Surface Burner Orifice.............. 14
Replacing Maintop Assembly ................................. 15
Replacing Manifold Assembly ................................ 15
Replacing Surface Burner Valve Control
Assembly (Select Models) ................................... 15
Replacing Igniter Assembly (Select Models) .......... 15
Replacing Control Panel Assembly ........................ 15
Replacing Regulator ............................................... 15
Replacing Flashtube Assembly (Select Models) ..... 15
Replacing Oven Control Valve (Select Models) ...... 15
Replacing Oven/Safety Valve (Select Models) ....... 16
Replacing Bake Burner (Select Models) ................ 16
Replacing Oven Pilot Burner (Select Models) ........ 16
Replacing Oven Bottom Plate (Select Models) ....... 16
Replacing Elbow Block Assembly (Select Models) . 16
Replacing Thermostat Sensor (Select Models) ...... 16
Replacing Oven Flue Box
Assembly (Select Models) ................................... 16
Replacing Main Back ............................................. 17
Replacing Side Trim .............................................. 17
Oven Door Removal (Select Models) ...................... 17
Replacing Oven Door Handle (Select Models) ....... 17
Replacing Oven Door Hinge (Select Models) ......... 17
Oven Door Disassembly (Select Models) ............... 18
Replacing Spark Module (Model ALZ8590AD*) ..... 18
Appendix A: Installation Instructions
All Models except ALZ8590AD*, CG11000AD*,
CPL1110AD*, YPL1110AD* .............................. A-2
Model ALZ8590AD* .............................................. A-5
Models CG11000AD*, CPL1110AD*,
YPL1110AD* ..................................................... A-8
Appendix B: Use and Care Information
Use and Care Information, Gas Range ................. B-2
Cleaning Information, Gas Range ......................... B-6
Use and Care Information, Gas Cooktop .............. B-8
Cleaning Information, Gas Cooktop .................... B-10
Appendix C: LP Conversion Instructions
Model CG11000AD*, CPL1110AD*
YPL1110AD* ..................................................... C-2
©2005 Maytag Services 16023515 3
Important Safety Information
As with all appliances, there are certain rules to follow
for safe operation. Verify everyone who operates the
oven or cooktop is familiar with the operations and with
these precautions.
Use appliance only for its intended purpose as
described. Pay close attention to the safety sections of
this manual. Recognize the safety section by looking for
the symbol or the word safety.
Recognize this symbol as a safety precaution.
!
WARNI NG
!
If the information in this manual is not followed exactly,
a fire or explosion may result causing property
damage, personal injury or death.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS
• Extinguish any open flame.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call fire
department.
WARNI NG
!
This gas appliance contains or produces a chemical
or chemicals which are known to the state of
California to cause cancer, birth defects, or other
reproductive harm. To reduce the risk from substances
in the fuel or from fuel combustion make sure this
appliance is installed, operated and maintained
according to the instructions in this manual.
Due to the nature of cooking, fires can occur as a
result of overcooking or excessive grease. Although a
fire is unlikely, if one occurs proceed as follows:
Oven Fires
1. Do not open the oven door.
2. Turn all controls to OFF.
3. As an added precaution turn off the electricity at
the main circuit breaker or fuse box and the gas
at the main supply valve.
4. Allow the food or grease to burn itself out in the
oven.
If smoke or fire persists, call the local fire department.
To avoid the risk of property damage or personal
injury, do not obstruct the flow of combustion or
ventilation air to the oven.
To avoid the risk of electrical shock, serious personal
injury or death: Make sure your oven has been
properly grounded and always disconnect the
electrical supply before servicing this unit.
Installation and service must be performed by an
authorized installer, service agency or gas supplier.
!
WARNI NG
To avoid risk of electrical shock, property damage,
personal injury, or death, verify wiring is correct, if
components were replaced. Verify proper and
complete operation of unit after servicing.
4 16023515 ©2005 Maytag Services
NOTE: The maximum gas supply pressure for these
models must not exceed 14 inches W.C.P.
Safety Practices for Servicer
Safe and satisfactory operation of gas ranges depends
upon its design and proper installation. However, there is
one more area of safety to be considered:
Servicing
Listed below are some general precautions and safety
practices which should be followed in order to protect
the service technician and consumer during service and
after service has been completed.
1. Gas smell—Extinguish any and all open flames and
open windows.
2. Turn gas off—Service range with gas turned off
unless testing requires gas.
Important Safety Information
3. Checking for gas leaks—Never check for leaks with
any kind of open flame. Soap and water solution
should be used for this purpose. Apply solution to
suspected area and watch for air bubbles which
indicates a leak. Correct leaks by tightening fittings,
screws, connections, applying approved compound,
or installing new parts.
4. Using lights—Use a hand flashlight when servicing
ranges or checking for gas leaks. Electric switches
should not be operated where leaks are suspected.
This will avoid creating arcing or sparks which could
ignite the gas. If electric lights are already turned on,
they should not be turned off.
5. Do not smoke—Never smoke while servicing gas
ranges, especially when working on piping that
contains or has contained gas.
6. Check range when service is completed—After
servicing, make visual checks on electrical
connections, and check for gas leaks. Inform
consumer of the condition of range before leaving.
7. Adhere to all local regulations and codes when
performing service.
Receiving Oven or Cooktop
• Installer needs to show consumer location of the range
gas shut-off valve and how to shut it off. Cooktop units
are not equipped with a shut-off valve.
• Authorized servicer must install the range or cooktop
in accordance with the Installation Instructions.
Adjustments and service should be performed only by
authorized servicer.
• Insure all packing materials are removed from the
range or cooktop before operating it, to prevent fire or
smoke damage should the packing material ignite.
• Ensure range or cooktop is correctly adjusted by a
qualified service technician or installer for the type of
gas (Natural or LP). Some ranges can be converted
for use with Natural or LP gas.
• With prolonged use of a range, high floor
temperatures could result. Many floor coverings will not
be able to withstand this kind of use. Never install
range over vinyl tile or linoleum that cannot withstand
high temperatures. Never install range directly over
carpeting.
Using the Oven or Cooktop
• Do not leave children alone or unattended where a
range or cooktop is hot or in operation. They could be
seriously burned.
• Do not allow anyone to climb, stand or hang on the
oven door. They could damage the range and cause
severe personal injury.
• Wear proper apparel. Loose fitting or hanging
garments should never be worn when using range or
cooktop. Flammable material could ignite if brought in
contact with flame or hot oven surfaces which may
cause severe burns.
©2005 Maytag Services 16023515 5
• Never use range for warming or heating a room. This
may cause burns, injuries, or a fire.
• Do not use water on grease fires.
• Do not let grease or other flammable materials collect
in or around range or cooktop.
• Do not repair or replace any part of range or cooktop
unless it is recommended in this manual.
• Use only dry potholders. Moist or damp potholders
used on hot surfaces may result in a burn from steam.
• Do not let a potholder touch the flame. Do not use a
towel or a bulky cloth as a potholder.
• Never leave range or cooktop unattended while
cooking. Boilovers can cause smoking and may ignite.
• Only certain types of glass/ceramic, earthenware, or
other glazed utensils are suitable for oven use.
Unsuitable utensils may break due to sudden
temperature change.
• Use care when opening oven door. Let hot air or steam
escape before removing or replacing food.
• Do not heat unopened food containers in oven.
Build-up of pressure may cause a container to burst
and result in injury.
• Keep range vent ducts unobstructed.
• Place oven racks in desired location while oven is
cool. If a rack must be moved while oven is hot, use a
dry potholder.
• Do not use aluminum foil to line oven bottom or racks.
Aluminum foil can cause a fire will seriously affect
baking results, and damage to porcelain surface's.
• Do not touch interior surfaces of oven during or
immediately after use. Do not let clothing or other
flammable materials come in contact with bake or broil
burners.
• Other areas of the range can become hot enough to
cause burns, such as vent openings, window, oven
door and oven racks.
• To avoid steam burns, do not use a wet sponge or
cloth to wipe up spills on hot cooking area.
• Do not store combustible or flammable materials, such
as, gasoline or other flammable vapors and liquids
near or in range or cooktop.
• Do not clean oven door gasket located on back of the
door. Gasket is necessary to seal the oven and can be
damaged as a result of rubbing or being moved.
• Do not drape towels or any materials on oven door
handles. These items may ignite causing a fire.
!
CAUTI ON
Do not store items of interest to children in cabinets
above range or cooktop. Children may climb on oven
to reach these items and become seriously injured.
Important Safety Information
Baking, Broiling, and Roasting
• Do not use oven area for storage.
• Stand back from range when opening door of a hot
oven. Hot air or steam can cause burns to hands,
face, and eyes.
• Do not use aluminum foil anywhere in the oven. This
could result in a fire hazard and damage the range.
• Use only glass cookware appropriate for use in gas
ovens.
• Always remove broiler pan from oven when finished
broiling. Grease left in pan can catch fire if oven is
used without removing grease from the broiler pan.
• When broiling, meat that is close to the flame, may
ignite. Trim any excess fat to help prevent excessive
flare-ups.
• Make sure broiler pan is placed correctly to reduce
any possibility of grease fires.
• Should a grease fire occur in the broiler pan, turn off
oven, and keep oven door closed until fire burns out.
Connecting Range to Gas
Install manual shut-off valve in gas line for easy
accessibility outside range. Be aware of the location of
the shut-off valve. This does not apply to cooktops.
Product Safety Devices
Safety devices and features have been engineered into
the product to protect consumer and servicer. Safety
devices must never be removed, bypassed, or altered in
such a manner as to defeat the purpose for which they
were intended.
Listed below are various safety devices together with the
reason each device is incorporated in the gas ranges.
Pressure Regulator Maintains proper and
steady gas pressure for
operation of oven
controls.
Regulator must be set
for the type of gas being
used Natural or LP.
After servicing regulator,
make certain it is set
properly before
completing service.
Gas Burner Orifices Universal orifices are
used on most valves.
They must be adjusted
for the type of gas being
used Natural
After servicing a valve
or orifice verify it is
adjusted properly before
completing service.
or LP.
Oven Safety Valve Oven valve is designed
to be a safety valve. Two
basic designs are used
in gas ranges:
Hydraulic and Electric
Both types are safety
valves because they are
indirectly operated by
the oven thermostat,
which controls a pilot
flame or electric ignitor,
to open and close the
oven valve.
Cooktops are not
equipped with an oven
shut-off valve.
Grounded Oven Frame Ground prong on power
cord is connected to the
frame, usually a green
lead fastened by a
screw. In addition, any
part or component
capable of conducting
an electric current is
grounded by its
mounting.
If any ground wire,
screw, strap, nut, etc. is
removed for service, or
any reason, it must be
reconnected to its
original position with
original fastener before
the appliance is put into
operation again.
Failure to do so can
create a possible shock
hazard.
6 16023515 ©2005 Maytag Services
General Information
This manual provides basic instructions and suggestions
for handling, installing and servicing gas ranges and
cooktops.
The information and warnings in this manual were
developed from experience with, and careful testing of
the product. If the unit is installed according to this
This manual contains information needed by authorized
service technicians to install and service gas ranges and
cooktops. There may be, however, some parts which
need further explanation. Refer to the Installation
Instructions, Use and Care, Technical Sheets or the tollfree technical support line.
manual, it will operate properly and will require minimal
servicing. A unit in proper operating order ensures the
consumer all the benefits provided by clean gas cooking.
Cooking Nomenclature
A L Y 2 2 8 0 A D S
Color
A Almond on Almond
Brand
A Amana
C Magic Chef
G Graffer &
Sattler
H Hardwick
J Jenn-Air
M Maytag
N Norge
U Universal
Y Crosley
Fuel
B Butane
D Dual Fuel
E/J Electric
G Gas, Natural
L Liquid Propane
M Microwave
P Standing Pilot
X No Fuel
W Warming Drawer
Product Type
A Accessory/Cartridge
C Cooktop Updraft/Countertop
D Downdraft Cooktop or Warming Drawer
E Eyelevel Range
G Grill
L Range (20")
M Range (36")
P Drop In (24")
Q Wall Oven (27")
R Range, Free-Standing (30")
S Slide-In (30")
T Range Hood
V OTR
W Wall Oven
Y RV Range
Z RV Top
©2005 Maytag Services 16023515 7
B Black
C Brushed Chrome
H Traditional White
L Traditional Almond
P Prostyle
Q Monochromatic Bisque
S Stainless
T Traditional Bisque
W White on White
F Frost White (True Color White)
N Natural Bisque (True Color Bisque)
Listing
A UL/AGA
C CSA/CGA/CUL
D Dual Listed
G 220-240 V / 50-60 Hz
M Military Model
P PSB Approved
(Singapore)
X Export 120 V / 60 Hz
Production Code
This identifies the
production version.
Feature Content
1000-3999 Brands
4000-6999 Maytag/Amana
7000-9999 Jenn Air
General Information
Specifications
Refer to individual Technical Sheet for specification
information.
Placement of the Oven or Cooktop
The freestanding range or cooktop must be placed in the
kitchen or comparable room. All safety guidelines must
be followed and free air flow around the range is
essential (see Chapter 2).
Do Not Block Air Vents
All air vents must be kept clear during cooking. If air
vents are covered during operation, the oven may
overheat. If this occurs, a sensitive, thermal safety device
automatically removes power to the oven, rendering the
oven inoperable. The oven will remain in this state until it
has sufficiently cooled.
Location of Model Number
To request service information or replacement parts, the
service center will require the complete model, serial, and
manufacturing number of your freestanding range or
cooktop. The number can be found under the cooking
surface. Tilt the cooktop up to view the data.
Underside
of Cooking
Surface
Model
Number
Gas
Burners
Model Identification
Complete enclosed registration card and promptly return.
If registration card is missing:
• For Amana product call 1-800-843-0304 or visit the
Web Site at www.amana.com
• For Maytag product call 1-800-688-9900 or visit the
Web Site at www.maytag.com
• For product in Canada call 1-866-587-2002 or visit the
Web Site at www.maytag.com
When contacting provide product information located on
rating plate. Record the following:
Model Number: ___________________
Manufacturing Number: ___________________
Serial or S/N Number: ___________________
Date of purchase: ___________________
Dealer’s name and address: ___________________
Service
Keep a copy of sales receipt for future reference or in
case warranty service is required. To locate an authorized
servicer:
• For Amana product call 1-800-628-5782 or visit the
Web Site at www.amana.com
• For Maytag product call 1-800-462-9824 or visit the
Web Site at www.maytag.com
• For product in Canada call 1-866-587-2002 or visit the
Web Site at www.maytag.com
Warranty service must be performed by an authorized
servicer. We also recommend contacting an authorized
servicer, if service is required after warranty expires.
Parts and Accessories
Purchase replacement parts and accessories over the
phone. To order accessories for your product call:
• For Amana product call 1-877-232-6771 or visit the
Web Site at www.amana.com
• For Maytag product call 1-800-688-9900 or visit the
Web Site at www.maytag.com
• For product in Canada call 1-866-587-2002 or visit the
Web Sites at www.maytag.com
8 16023515 ©2005 Maytag Services
Extended Service Plan
We offer long-term service protection for this new oven
and cooktop.
• Dependability PlusSM Extended Service Plan is
specially designed to supplement Maytag’s warranty.
This plan covers parts, labor, and travel charges.
Call 1-800-925-2020 for information.
Range Description
Surface
Burner
Surface
Burners
Grates
Surface Burner
Control Knobs
Oven Burner
Control Knob
Oven Pilot
Door Hinge
Surface Burner
Control Knobs
Oven Rack
Oven Bottom Panel
Bake and
Broil Burner
Door Hinge
Oven Door
Door Handle
©2005 Maytag Services 16023515 9
Troubleshooting Procedures
!
To avoid risk of electrical shock, personal injury, or death, disconnect power and gas before servicing, unless
testing requires power and/or gas.
WARNING
Troubleshooting Chart
Problem Possible Cause Correction
Surface burner fails to light.
Burner flame is uneven.
Surface burner flame lifts off
port or is yellow in color.
Oven burner fails to light.
Popping sound heard when
burner extinguishes.
Moisture condensation on
oven window (if equipped)
when oven is in use.
Baking results are not
satisfactory.
Oven smokes excessively
during broil.
Oven pilot will not light or
stay lit.
Oven smokes/odor first few
times of usage.
Clogged burner port(s) .............................
Surface control not completely turned to
the LITE position, or turned too quickly
from the LITE position ..............................
Damaged, wet or soiled burner ................
Clogged burner port(s) .............................
Air/gas mixture .........................................
Oven pilot not lit........................................
Improper oven control setting...................
This is a normal sound that occurs with
some types of gas when a hot burner is
turned off ..................................................
Moisture in oven .......................................
Moisture in oven window..........................
Oven not preheated or set to correct
temperature ..............................................
Oven thermostat sensing device not
inserted into clips......................................
Oven bottom panel incorrectly installed ...
Oven temperature set too high.................
Broil pan, broil area or oven soiled...........
Pilot tubing................................................
Gas pressure regulator.............................
Oven knob ................................................
Normal ......................................................
• Clean burner ports.
• Continue to turn the LITE control in
the direction indicated until the
burner ignites.
• Clean and/or dry burner, replace
burner if damaged.
• Clean burner ports.
• Adjust burner flame (some yellow
tipping with LP gas is acceptable).
• Light oven pilot. (See “Lighting Pilot
Burner,” page C-4.)
• Push in and turn oven control to
desired temperature.
• This is not a safety hazard and will
not damage the appliance.
• Leave oven door ajar for one or two
minutes to allow moisture to escape.
• Use a damp cloth to clean window to
prevent excess water from seeping
between the panels of glass.
• Preheat oven 10 to 15 minutes, or
set oven temperature to correct
temperature.
• Reinstall thermostat sensing device.
• Replace oven bottom correctly.
• Lower oven temperature.
• Clean broiler pan, broiler area or
oven.
• Pilot tubing may be clogged, kinked
or leaking at the fitting.
• Test pressure regulator, see Chapter
5, "Testing Procedures."
• Knob must be in PILOT ON position.
(See “Lighting Pilot Burner,”
page C-4.)
• Minor smoking and/or odor is normal
the first few times of oven usage.
10 16023515
©2005 Maytag Services
Troubleshooting Procedures
.
.
.
!
To avoid risk of electrical shock, personal injury, or death, disconnect power and gas before servicing, unless
testing requires power and/or gas.
WARNING
Problem Possible Cause Correction
Gas odor.
Oven slow to heat, poor
baking results, poor burner
ignition, pilot won’t stay lit,
carbon on pilot shield, flame
too high or too low.
Gas leak ...................................................
Loose fittings ............................................
Pressure regulator....................................
• Check all gas connections for leaks
(see note below).
• Check all gas fittings for leaks.
• Test pressure regulator, see Chapter
5, "Testing Procedures."
NOTE: Due to vibrations that occur when traveling in a recreational vehicle, gas connections may loosen.
Periodically check all gas connections and gas fittings for leaks.
Never test for gas leaks using an open flame.
TESTING FOR GAS LEAKS: To test for a gas leak, apply a non-corrosive leak detection fluid to all joints and
fittings in the gas connection between the supply line, shut-off valve, and range or
cooktop. Include gas fittings and joints in the range or cooktop if connections were
disturbed during installation. Bubbles appearing around fittings and connections
indicates a leak. If a leak is present, turn off supply line gas shut-off valve, tighten
connections, turn on the supply line gas shut-off valve, and retest for leaks. When
finished, wipe off all residue.
©2005 Maytag Services 16023515 11
Testing Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power and gas before servicing, unless
testing requires power and/or gas.
Component Testing Procedures
Illustration Component Test Procedure Results
Burner, bake
(Not applicable to
cooktop models.)
Burner, pilot
(Not applicable to
cooktop models.)
Thermostat, gas
Verify gas is supplied.
Check for obstructions, contamination
in ports or damage .................................
Verify gas is supplied.
Check for obstructions, contamination
in ports or damage .................................
Verify gas is supplied ............................. Gas is supplied.
(Copreci)
(Not applicable to
Spark ignitor, top
burners
Measure resistance from tip of spark
ignitor to wire terminal ............................ Continuity.
cooktop models.)
Ignitor, Piezo
(All models except
ALZ8590AD*,
Verify operation by rotating dial in the
direction indicated on the knob............... Ignitor clicks and top burner spark ignitor
CG11000AD*,
CPL1110AD*,
YPL1110AD*,
CLY2210BD*,
CLY1610BD*)
Electrode, top burner
electrode
(Models
Measure resistance from tip of
electrode to wire terminal ....................... Continuity.
ALZ8580AD*,
ALZ8589AD*)
Regulator, pressure Verify gas pressure (WCP).....................
Air shutter opening: .438" to .498".
Blue flame with some yellow tipping is
normal (burner should not soot).
Replace if punctured or torn.
Orifice diameter: .0078" to .0086".
Blue flame with some yellow tipping is
normal (burner should not soot).
Replace if punctured or torn.
emits a spark.
10" LP/Propane.
Valve, top burner
Verify gas is supplied ............................. Gas is supplied.
(6.5K burners)
Valve, top burner
Verify gas is supplied ............................. Gas is supplied.
(9.1K burner)
Burner, top rear,
sealed (6.5K burners)
Burner, top front,
sealed (9.1K burner)
Burner, top, sealed
(Models
ALY1680BD*,
Verify gas is supplied .............................
Check for obstructions or
contamination in burner ports.................
Verify gas is supplied .............................
Check for obstructions or
contamination in burner ports.................
Verify gas is supplied .............................
Check for obstructions or
contamination in burner ports.................
Gas is supplied.
Clean/remove any foreign objects.
Gas is supplied.
Clean/remove any foreign objects.
Gas is supplied.
Clean/remove any foreign objects.
ALY2280BD*,
ALY2289BD*,
ALZ8580AD*,
ALZ8589AD*,
ALZ8590AD*)
12 16023515
©2005 Maytag Services
Testing Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power and gas before servicing, unless
testing requires power and/or gas.
Illustration Component Test Procedure Results
B
Switch, lighter
(Model ALZ8590AD*)
Module, spark
(Model ALZ8590AD*)
A
Burner, bake
(Models CPL1110AD*,
YPL1110AD*,
CG11000AD*)
Lighter, pilot
(Models CPL1110AD*,
YPL1110AD*,
CG11000AD*)
Burner, pilot
(Models CPL1110AD*,
YPL1110AD*,
CG11000AD*)
Thermostat, gas
(Models CPL1110AD*,
YPL1110AD*,
CG11000AD*)
Verify operation by rotating dial in the
direction indicated on the knob .............. Ignitor clicks and top burner spark
ignitor emits a spark.
Test for voltage at terminals A and B .....
Check polarity and ground .....................
Verify gas is supplied.
Verify air shutter adjustment ..................
Verify proper orifice installed-Nat or LP..
Check for obstructions, contamination
in ports or damage .................................
Verify gas pressure (WCP) ....................
12 VDC.
See schematic drawing.
Air shutter opening: .349" to .411".
Refer to LP/Nat. conversion instructions.
Blue flame with some yellow tipping is
normal (burner should not soot).
Replace if punctured or torn.
" Natural
4
" LP/Propane
10
Verify pilot selector cartridge is set to
the proper gas........................................ LP or Natural
Verify gas is supplied .............................
Gas is supplied.
Safety valve, oven,
Verify gas supply is turned on ................ Gas is turned on.
shut-off
(Models CPL1110AD*,
YPL1110AD*,
CG11000AD*)
Valve, top burner
(Models CPL1110AD*,
YPL1110AD*,
CG11000AD*)
Verify gas is supplied .............................
Orifice adjusted for Natural or LP ...........
Gas is supplied.
Refer to LP/Nat. conversion
instructions.
Adjust set screw for simmer control.
Burner, open, top rear
(Models CPL1110AD*,
YPL1110AD*,
CG11000AD*)
Burner, open, top front
(Models CPL1110AD*,
YPL1110AD*,
CG11000AD*)
Verify gas is supplied .............................
Verify air shutter adjusted properly.........
Gas is supplied.
Air shutter opening: .420" to .460"
Verify gas is supplied .............................
Verify air shutter adjusted properly.........
Gas is supplied.
Air shutter opening: .420" to .460"
©2005 Maytag Services 16023515 13
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