Crosley CRG3480GWWB, FGFLMC55ECA, GLGF389GBB, GLGF389GSB Installation Guide

Page 1
iNSTALLATiON AND SERVICE MUST BE PERFORMED BY A QUALiFiED iNSTALLER. iMPORTANT: SAVE FOR LOCAL ELECTRICAL iNSPECTOR'S USE.
READ AND SAVE THESE iNSTRUCTiONS FOR FUTURE REFERENCE.
If the information in this manual is not followed
exactly, a fire or explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY:
-- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
-- WHAT TO DO iF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
-- Installation and service must be performed bya qualified
installer, service agency or the gas supplier.
OVERALL
DIMENSIONS 253/4"
*Minimum to
47-3/4"
'[ -- 30"
Maximum 36 +1/8" t--.r--
Side Wall Side of
on Either "5"-_
Range 5"
Minimum
Refer to your serial plate for
applicable agency certification
ALL RANGES CAN TiP
e iNJURY TO PERSONS
COULD RESULT
e iNSTALL ANTI-TIP
DEVICE PACKED WiTH RANGE
SEE iNSTALLATiON iNSTRUCTiONS
Note." For appliances installed in the State of Massachusetts see page 2.
FRONT
VIEW
14-13"_1
,, Cabinets on
Either Side Minimum to
of Range.
Maximum Depth
for Cabinets Above Range Top.
.t----25" _
i i ii
36"
Clearances and Dimensions
1. Location--Check location where the range will be
installed. Check for proper electrical and gas supply,
_- 30._
Provide Proper Fuel Type
Before Proceeding: Your range is preset to operate on
natural gas.
0" Clearance Below Cooking Top and at Rear of Range.
and the stability of the floor.
2. Dimensions that are shown must be used. Given
dimensions provide minimum clearance. Contact
surface must be solid and level.
Propane settings without the proper LP/Propane conversion kit provided with the range orobtained from your dealer. Follow
DO NOT attempt to convert this range to LP/
all instructionsprovided with the LP Conversion Kit.
pin 316259336revCEN SP(0611) EspaNol- P_ginas 9-16
Page 2
important Notes to the Installer
1. Read all instructions contained in these installation instructions before installing range.
2. Remove all packing material from the oven compartments before connecting the gas and electrical supply to the range.
3. Observe all governing codes and ordinances.
4. Be sure to leave these instructions with the consumer.
important Note to the Consumer
1. Keep these instructionswith your Use & Care Guide for future reference.
IMPORTANT SAFETY INSTRUCTIONS
Installation of this range must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code
ANSi Z223.1--1atest edition when installed in the United
States.
When installed in a manufactured (mobile) home, installation
must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 [formerlythe Federal
Standard for Mobile Home Construction and Safety, Title 24, HUD (Part 280)] or, when such standard is not applicable, the Standard for Manufactured Home installations, ANSI/NCSBCS
A225.1, or with local codes.
This range has been design certified by CSA International. As with any appliance using gas and generating heat, there are certain safety precautions you should follow. You will find them in the Use & Care Guide read it carefully.
Be sure your range isinstalled and grounded properly by a qualified installer or service technician. This range must be electrically grounded in accordance with local codes or, in their absence,
with the National Electrical Code ANSI/NFPA No .70-- latest edition when installed in the United States.
See Grounding Instructionson page 5. Before installing the range in an area covered with linoleum or any other synthetic floor covering, make sure the floor covering can withstand heat at least 90°F above room temperature without shrinking, warping or discoloring. Do not install the range over carpeting unless you place an insulating pad or sheet of
1/4-inch thick plywood between the range and carpeting. Make sure the wall coverings around the range can withstand the heat generated by the range.
Do not obstruct the flow of combustion air at the oven vent nor around the base or beneath the lower front
panel of the range. Avoid touching the vent openings or nearby surfaces as they may become hot while the oven is in operation. This range requires fresh air for proper
burner combustion.
Air curtain or other overhead range hoods, which operate by blowing a downward air flowon to a range, shall not be used in conjunction with gas ranges other than when the hood and range have been designed, tested and listed by an independent test laboratory for use incombination with
each other. 2
Never leave children alone or unattended
in the area where an appliance is in use. As children grow, teach them the proper, safe use of all appliances. Never leave the oven door open when the range is unattended.
Stepping, leaning or sitting on the doors
or drawers of this range can result in serious injuries and can also cause damage to the range.
Do not store items of interest to children in the cabinets above the range. Children could be seriously
burned climbing on the range to reach items. To eliminate the need to reach over the surface
burners, cabinet storage space above the burners should be avoided.
Adjust surface burner flame size so it does not
extend beyond the edge of the cooking utensil. Excessive flame is hazardous.
Do not use the oven as a storage space. This creates a potentially hazardous situation. Never use your range for warming or heating the room. Prolonged use of the range without adequate ventilation can be dangerous. Do not store or use gasoline or other flammable vapors and liquids near this or any other appliance. Explosions or fires could result. Reset all controls to the "off" position after using a programmable timing operation.
FOR MODELSWITH SELF-CLEAN FEATURE:
Remove broiler pan, food and other utensils before self-cleaning the oven. Wipe up excess spillage. Follow the cleaning instructions in the Use & Care Guide.
Unlike the standard gas range, THIS COOKTOP IS NOT REMOVABLE. Donot attempt to remove thecooktop.
Special instructions for appfiances installed in the State of Massachusetts: This appfiance can only be installed in the State of Massachusetts by a Massachusetts licensed plumber or gas fitter. When using a flexible gas connector, it must not exceed 3 feet (.36inches) in length. A "T" handle type manual gas valve must be instafled in the gas supply line to this appliance.
DO NOT MAKE ANY ATTEMPT TO
OPERATE THE ELECTRIC iGNiTiON OVEN DURING AN ELECTRICAL POWER FAILURE. RESET ALL OVEN CONTROLS TO "OFF" iN THE EVENT OF A POWER FAILURE.
The electric ignitorwill automatically re-ignite the oven burner when power resumes ifthe oven thermostat control was left
in the "ON" position.
When an electrical power failure occurs during use, the
surface burners will continue to operate.
During a power outage, the surface burners can be lit with a match. Hold a lighted match to the burner, then slowly turn
the knob to the LITE position. Use extreme caution when
lighting burners this way.
Page 3
Before Starting
Tools You Will Need
For leveling legs and Anti=Tip Bracket:
Adjustable wrench or channel lock pliers 5/16" Nutdriver or Flat Head Screw Driver
Electric Drill & 1!8" Diameter Drill Bit (5!32" Masonry Drill Bit if installing in concrete)
For gas supply connection:
Pipe wrench
For burner flame adjustment:
Phillips head _ and blade-type screwdrivers
For gas conversion (LP/Propane or Natural):
Open end wrench - 1/2"
Additional Materials You Will Need
Gas line shut-off valve
A. Locate the Bracket Using the Template- (Bracket may
be located on either the leftor right side ofthe range. Use the information below to locate the bracket if template is not available). Mark the floor orwall where left or right side of the range will be located. If rear of range is against the wall or no further than 1-1/4" from wall when installed, you may use the wall or floor mount method. If molding is installed and does not allowthe bracket to fitflush against the wall, remove molding or mount bracket to the floor. For wall mount, locate the bracket by placing the back edge of the template against the rear wall and the side edge of template on the mark made referencing the side of the range. Place bracket on top of template and mark location of the screw holes in wall. If rear of range is further than
1-1/4" from the wall when installed, attach bracket to the
floor. For floor mount, locate the bracket by placing back
edge of the template where the rear of the range will be located. Mark the location of the screw holes, shown in
template.
Pipe joint sealant that resists action of LP/Propane gas
A new flexible metal appliance conduit (1/2" NPT x 3/4" or 1/2"1.D.) must be design certified by CSA International. Because solid pipe restricts moving the range we recommend using a new flexible conduit (4 to 5 foot length) for each new installation and additional
reinstallations.
Always use the (2) newflare union adapters (1/2" NPT x 3/4" or 1/2" I.D.) supplied with the newflexible appliance conduit for connection of the range.
Normal Installation Steps
1. Anti-Tip Bracket Installation Instructions
important Safety Warning
To reduce the risk of tipping of the range, the range must be secured to the floor by properly installed anti-tip bracket and screws packed with the range. Failure to install the anti-tip bracket will allow the range to tip over ifexcessive weight is placed on an open door or if a child climbs upon it. Serious
injury might result from spilled hot liquids or from the range itself.
................L-:_j_ .........
B. Drill Pilot Holes and Fasten Bracket - Drill a 1!8" pilot
hole where screws are to be located. If bracket is to be mounted to the wall, drill pilot hole at an approximate 20°
downward angle. If bracket isto be mounted to masonry or ceramic floors, drill a 5/32" pilot hole 1-3/4" deep. The screws provided may beused inwood or concrete material.
Use a5/16" nut-driver orflat head screwdriver to secure the bracket in place.
FASTEN BRACKET (WALL OR FLOOR MOUt'_T|NG)
==-_1 1_-=1=1/4'' Max.
Leveling Leg -- F_
h[ -=wall Mount
[ ::
II Plate
I _ // \
Floor Mount ------'_(il L-Anti=Tip Bracket
FASTEN BRACKET (FLOORMOUr_T=NGONLY)
Leveling Leg -- _. 1=1/4 ,'
-'_1 14==More Than
If range is ever moved to a different location, the anti-tip brackets must also be moved and installed with the range.
Instructions are provided for installation in wood or cement
fastened to either the floor orwall. When installed to the wall,
make sure that screws completely penetrate dry wall and are secured inwood or metal. When fastening tothe floor or wall, be sure that screws do not penetrate electrical wiring or plumbing.
Floor Mount
Wall
p Bracket
Page 4
C.
Level and Position Range - Level range byadjusting the (4) leveling legs with a wrench. Note: A minimum clearance of 1/8" is required between the bottom of the range and the leveling leg to allow room for the bracket. Use a spirit level tocheck your adjustments. Slide range back intoposition. Visually check that rear leveling leg is inserted into and fully secured by the Anti-Tip Bracket by removing lower panel or storage drawer. For models with awarmer drawer or broiler compartment, grasp the top rear edge of the range and carefully attempt to tilt itforward.
(17ram)
4. Connect the range to the gas supply.
NOTE: To prevent leaks use pipe joint sealant on all male (outside) pipe threads.
T
120V Outlet on Rear of Wall and Area for Thru
the Wall Connection of
Pipe Stub and Shut Off
Valve is Shaded Area.
Range Side
2. Provide an adequate gas supply.
This unit is pre-set to operate on 4" natural gas manifold pressure. Aconvertible pressure regulator is connected to the manifold and MUST beconnected inseries with the gas supply line. If the LP/Propane conversion kit has been used, follow instructionsprovided with the kitfor converting the pressure regulator to LP/Propane use. The LP kit can be found on the back side of the range (some models).
Care must be taken during installation of range not to obstruct the flow of combustion and ventilation air.
For proper operation, the maximum inlet pressure to the regulator should be no more than 14 inches of water column pressure. The inlet pressure to the regulator must be at least
1inch greater than regulator manifold pressure. Examples: If regulator is set for natural gas 4 inch manifold pressure, inlet pressure must be at least 5 inches; if regulator has been converted for LP/Propane gas 10inch manifold pressure, inlet pressure must be at least 11 inches.
the Floor Connection of
Pipe Stub and Shut Off Valve.
Edge
Fig. 4a
Manual Flare Flexible Flare Union Pressure Shutoff Union Appliance Adaptor Regulator
Valve ! Conduit |
Off
Service Shut-Off Valve Electric Ignition models only _
(Shown in ON Position).
Be sure lever is in the "On" position when
installation is complete
Fig. 4b
Leak testing of the appliance shall be conducted according to the instructions in step 4g.
The gas supply line should be 1/2" or 3/4" I.D.
3. Seal wall openings.
Seal any openings inthe wall behind the range and inthefloor under the range after gas supply line isinstalled.
-'--'--_Gas Shut-Off Valve
.... (shown in the
Service .__..._
"ON" position.)
Fig. 4c
Page 5
the 1/2" flare union adapter with an adjustable wrench before tightening the gas supply fitting and!or appliance conduit (Refer to Fig. 4e).
d)
Install flare union adapter to external manual shut-off valve.
e)
Attach appliance conduit to flare union on shut-off valve.
t)
Make sure service shut-off valve on pressure regulator is in the "ON" position (See Fig. 4f).
g)
Check for leaks. Turn the gas supply on to the range and use a liquid leak detector at all joints and conduits to check for leaks in the system.
Do not use flame to check for gas leaks.
Fig. 4d
Fig. 4e
Checking Manifold Gas Pressure Disconnect the range and itsindividualshut-off valve from the gas supply piping system during any pressure testing of that system at test pressures greater than 14" of water column pressure (approximately 1/2" psig).
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 14"of water column pressure (approximately 1!2" psig).
ifitshould be necessary to check the manifold gas pressure, connect manometer (water gauge) or other pressure device to thetopburner right rearorifice. Usinga rubberhosewith inside diameter of approximately 1/4," hold tubing down tight over
orifice. Turn burnervalveon.
For an accurate pressure check have at least two (2)other top burners burning. Be sure the gas supply (inlet) pressure isat least one inchabove specified range manifold pressure. The gas supply pressure should never be over 14" water column.
When properly adjusted for Natural Gas the manifold pressure
is4." (For LP/Propane Gas the manifold pressure is 10.")
Fig. 4f
DO NOT allow regulator to turn on pipe
when tightening fittings.
a) install an external manual gas shut-offvaJve togas supply
line inan accessible location outside of the range. Be sure you know where and how to shut off the gas supply to the
range.
b) Install 1/2"flareunionadaptertopressureregulatorusing
NO MORETHAN 15ftJlbs. of torque NOTE: Be sure to stabilize the left side of the pressure regulator with adjustable wrench before tightening ANY fittings to the pressure regulator (Refer to Fig. 4d).
c) Tighten the gas supply fitting and/or appliance conduit to
flare union on the right side of the pressure regulator using NO MORE THAN 15ft./lbs. oftorque. Be sure to stabilize
5. Read these electrical connection details first then connect electricity to range.
Before servicing, disconnect electrical
supply at circuit breaker, fuse or power cord.
Electric Requirements: A dedicated, properly grounded and polarized branch circuit protected by a 15amp. circuit breaker or time delay fuse. See serial plate for proper voltage.
Extension Cord Precautions: Because of potential safety hazards under certain conditions,
we strongly recommend against the use of any extension cord. However, if you still elect to use an extension cord, it is absolutely necessary that it be a UL listed 3-wire grounding type appliance extension cord and that the current carrying rating of the cord inamperes be equivalent to or greater than the branch circuit rating. Such extension cords are obtainable through your local service organization.
Page 6
PLEASEREADCAREFULLY!Forpersonal
safety,thisproductmustbeproperlygrounded. Groundinginstructions
The power cord of this appliance is equipped with a 3-prong (grounding) plug which mates with a standard 3-prong grounding wall receptacle to minimize the possibility of electric shock hazard from this appliance. The customer should have the wall receptacle and circuit checked by a qualified electrician to make sure the receptacle isproperly grounded and polarized.
Preferred
Not, Under
Any Circumstances, Cut, Remove,
or Bypass the
g Prong.
6.Assembly of the Surface Burner Heads, Burner Caps and Burner Grates:
It isvery important to makes sure that all of the Surface Burner Heads, Surface Burner Caps and Surface Burner Grates are installed correctly and in the correct locations (See Fig. 1).
,
Match the letter located under center of Burner Cap with letters located inside the Burner Heads (See Fig. 1).
2.
Match the letter stamped on the Burner Skirt with the Burner Head and Burner Cap. Each of the Burner Heads MUST have a Burner Cap installed to insure proper ignition and gas flame size. Note: The Burner Electrodes must be located properlyin slot of each Burner Head (See Fig. 2).
Burner Assembly
Grounding Cord with Type 3-Prong
Wall Grounding
Power Supply
Receptacle Plug
Where a standard two-prong wall receptacle is encountered,
it isthe personal responsibility and obligation of the customer to have it replaced with a properly grounded three-prong wall receptacle.
DO NOT, UNDERANY CIRCUMSTANCES, CUT OR REMOVE THETHIRD (GROUND) PRONG FROM THE POWER CORD.
Burner sizes and locations
B = 9.5k D=12k E = 14 or 14.2k A = 5k
letter located
inside Burner
Head
Burner
Head _
Grate
Cap Head
Orifice Holder
B = 9.5k (some models)
i
Electrode must be
Jocated properly Jnslot
Fig. 2 of each Burner Head
B = 9.5k
Match
the letter
stamped on Burner
Skirt with Burner Head
and Burner Cap
EJectrode
B = 9.5k
E = 14 or 14.2k F = 16 or 16.2
Fig. 1 Front of cooktop
Page 7
REMEMBER -- DO NOT ALLOW SPILLS, FOOD, CLEANING AGENTS OR ANY OTHER MATERIAL TO
ENTER THE GAS ORiFiCE HOLDER OPENING. Always keep the Burner Caps and Burner Heads in place whenever
the surface burners are in use.
7. Electric ignition Surface Burners
Operation of electric igniters should be checked after range and supply line connectors have been carefully checked for
leaks and range has been connected to electric power.
a,
To check for proper lighting, push in and turn a surface burner knob counterclockwise to the LITE position. You
will hear the igniter sparking (See Fig. 1).
The surface burner should light when gas is available to the top burner. Purge air from supply lines by leaving knob in the LITE position until burner ignites. Each burner
should light within four (4) seconds in normal operation after air has been purged from supply lines.
c,
Visually check that burner has lit. Once the burner lights, the control knob should be turned out of the LITE position.
d,
There are separate electrodes (igniters) for each burner. Try each knob separately until all burner valves have been
checked.
8. Adjust the"LOW" Setting of Surface Burner
Valve (Linear Flow Valves Only):
%
To
Surface Burner
Test to verify if "LOW" setting should be adjusted a. Push in and turn control to LITE until burner ignites. b. Push in and quickly turn knob to LOWEST POSITION. c. If burner goes out, reset control to OFF.
d. Removethe surface burnercontrol knob. e. Insert a thin-bladed screwdriver into the hollowvalve stem
and engage the slotted screw inside. Flame size can be increased or decreased with the turn of the screw. Turn
counterclockwise to increaseflame size. Turn clockwise to decrease flame size.
Burner Flame Size
---_I 5/8" i_-
Main
Top
Adjust flame until you can quickly turn knob from LITE to
LOWEST POSITION without extinguishing the flame. Flame should be as small as possible without going out.
Note: Air mixture adjustment is not required on surface burners.
Operation of Oven Burners and Oven Adjustments
9. Electric Ignition Burners
Operation of electric igniters should be checked after range and supply line connectors have been carefully checked for leaks and range has been connected to electric power.
The oven burner is equipped with an electric control system as well as anelectric oven burner igniter. Ifyour model isequipped with awaist-high broil burner, it will also havean electric burner igniter. These control systems require no adjustment. When the oven is setto operate, current will flow to the igniter. Itwill "glow" similar to a light bulb. When the igniter has reached a temperature sufficient toignite gas, the electrically controlled oven valve will open and flame will appear at the oven burner. There is a time lapse from 30 to 60 seconds after the thermostat isturned ON before the flame appears at the oven burner. When the oven reaches the dial setting, the glowing igniter will go off. The burner flame will go "out" in 20 to 30 seconds after the igniter goes "OFF." To maintain any given oven temperature, this cycle will continue as long as the dial (or display) is set to operate.
After removing all packing materials and literature from the
oven: a) Set oven to BAKE at 300°F. See Use & Care Guide for
operating instructions.
b) Within 60 seconds the oven burner should ignite. Check
for proper flame, and allow the burner tocycleonce. Reset
controls to off.
c) Ifyour model isequipped with awaist-high broiler, setoven
toBROIL. See Use & Care Guide for operating instructions.
d) Within 60 seconds the broil burner should ignite. Check
for proper flame. Reset controls to off.
Page 8
10. Air Shutter=Oven Burner
12.Make Sure Range is Level.
Level the range by placing a level horizontally on an oven rack. Check diagonally from front to back, then level the range by
either adjusting the leveling legs or by placing shims under the corners of the range as needed.
Waist-High Burner
(Self Clean Models)
-Lower Oven Bottom
_=== Air Shutter
(Removable)
The approximate flame length of the oven burner is 1 inch (distinct inner, blue flame).
To determine if the oven burner flame is proper, remove the oven bottom and burner baffle and set the oven to bake at
300°F. To remove the oven bottom, remove oven hold down screws
at rearof oven bottom. Pull up at rear, disengage front of oven bottom from oven front frame, and pull the oven bottom out of
the oven. Remove burner baffle so that the burner flame can be observed.
If the flame isyellow incolor, increase air shutter opening size. (See "2" in illustration below.) If the flame is a distinct blue, reduce the air shutter opening size.
To adjust loosen lock screw (see "3" illustration below), reposition air shutter, and tighten lock screw. Replace oven
bottom.
Oven
Burner
Tube
13.After installation is complete, make sure all controls are left in the OFF position.
Care, Cleaning and Maintenance
Refer to the Use & Care Guide for cleaning instructions.
Ifremoving the range is necessary for cleaning ormaintenance, shut off gas supply. Disconnect the gas and electrical supply. If the gas or electrical supply is inaccessible, lift the unit slightly at thefront and pull out away from the wall. Pull only as far as necessary to disconnect the gas and electrical supply. Finish removing the unit for servicing and cleaning. Reinstall in reverse order making sure to level the range and check gas connections for leaks. See page 3, step 1for proper anchoring instructions.
Before You Call for Service
Read the "Before You Call" and operating instructionsections inyour Use & Care Guide. It may save you time and expense.
The list includes common occurrences that are not the result of defective workmanship or materials in this appliance.
Refer to the warranty inyour Use & Care Guide for ourtoll-free service number and address. Please call or write ifyou have
inquiriesabout your range product and!or need to order parts.
Model and Serial Number Location
For sealed bumer ovens, the identification plate is located on the right-hand surface of the oven front frame at the storage or
warmer drawer; or the lower panel area.
Lock Screw ==_
®
Air Shutter ==_
11. Air Shutter=Broil Burner
The approximate flame length of the broil burner is 1 inch (distinct inner, blue flame).
To determine ifthe broil burner flame is proper, set the oven to broil.
If the flame isyellow incolor, increase air shutter opening size. (See "2" in illustration above.) If the flame isa distinct blue,
reduce the air shutter opening size.
To adjust, loosen lock screw (see "3" in illustration above), reposition air shutter, and tighten lock screw.
Orifice
Hood
When ordering parts for or making inquiresabout your range,
always be sure to include the model and serial numbers and a lotnumber or letter from the identificationplate on your range.
Your identificationplate also tells you the rating of the burners, the type of fuel and the pressure the range was ad usted for
when it left the factory.
Open warmer drawer.
Serial plate location is here
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