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Crosley
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CAHE18ERR410A19
Installation Guide
8 pgs1.2 Mb0
Owner’s Manual
13 pgs1.8 Mb0

Crosley CAE15EHQ13, CAE29ERR410A19, CAE29ERR410A18, CAHE25ERR410A18, CAHE18ERR410A19 Installation Guide

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For Medium (15,000-18,500BTU) + Heavy duty (22,000-28,500BTU)Air Conditioner
READ BEFORE INSTALLING UNIT
Carefully read the installation manual before beginning.
Follow each step as shown.
Observe all local, state, and national electrical codes and by qualified, licensed, authorized personnel only.
Pay attention to danger and safety notices.
To avoid risk of personal injury, property damage, or product damage due to the weight of this device and sharp edges that may
be exposed:
prevent injury or strain, use proper lifting and carrying techniques when moving unit. Carefully inspect location where air conditioner will be installed. Be sure it will support the weight of the unit overan extended
period of time. Handle air conditioner with care.
Make sure air conditioner does not fall during installation. If a new electrical outlet is required, have the outlet installed by a qualified electrician before installing unit.
NOTE: DO NOT USE ANY SCREWS OTHER THAN THOSE SPECIFIED HERE.
- "Preliminary instructions: windowsashseal
Do the following before starting to install unit. See illustrations below. Check dimensions of your unit to determine model type:
Heavy duty Medium 1/2" long
Capacity: 22,000-28,500 BTU 15,000-18,500 BTU
Unit Height: 18-5/8" 17-5/8" foam c Unit Width: 26-1/2" 23-5/8" washer head
Min. Window Opening: 19-1/2" 18-1/2" Min. Window Width: 31" 26-1/2" frame
Max. Window Width: 42" 40-1/2" (left)
1. Check window opening size: the mounting parts furnished with this air conditioner are made to install in
a wooden sill double-hung window. The standard parts are for window dimensions listed above. Open sash to 1/2" long a minimum of 19" (483mm). (FIG.l) screws and
2. Check condition of window: all wood parts of window seal to unit \ must be in good shape and able to firmly hold the needed
screws. If not, make repairs before installing unit. _,_ long flaL_, \
3. Check your storm windows: If your storm window _d bolt sill angle frame does not allow the clearance required, correct by bracket
adding a piece of wood as shown (FIG.2), or by removing storm window while room air conditioner is being installed. [1
locking
bottom rail Iocknuts --_
side retainer
safety lock and head screw
window frame
Iort bracket assembly
(right)
FIG.1 _[_ FIG.2 ___sash
1/2"_,min i inner, sill
--sash
19
i " rain
1/2" min 11-1/2" min
I _-_ _,_quired,alongentireinner
storm window frame or sill with two nails or screws. storm window frame or other obstruction
other obstruction
t
19" min
inner sill
oard thickness as_
window sill; fasten to inner
2020218A1535
4. Check for anything that could block airflow Check area outside of window for things such as shrubs, trees, or awnings, inside, be sure furniture, drapes, or blinds
will not stop proper air flow.
5. Check the available electrical service Power supply must be the same as that shown on the unit serial nameplate. (See Use & Care Guide for serial plate location.) Power
cord is 48" long. Be sure you have an outlet near.
All models have a 3-prong service plug to provide proper service and safe positive grouding. Do not change plug in any way. Do not use an
adapter plug. If your present wall outlet does not match your plug, call a qualified electrician to make the needed change.
6. Carefully unpack air conditioner Remove all packing material. Protect floor or other stable flat surface
with covering to prevent scratches from unit. With the aid of an
assistant, remove unit from styrofoam base and rest on protected surface. Move and install unit with the aid of an assistant. Save
packing and shipping box for future unit storage.
Accessory Kit includes
® Hardware bag(shipped inside • Foam gasket
window support brackets)
• Window support bracket (2) • Window sash seal
• Side retainer (2) • Bottom rail seal
• Window Filler Panel (2) _= Top angle rail MEDIUM models only
HEAVY DUTY top angle rail can be found in carton base packaging (FIG.3)
Tools Required
® a large flat blade screwdriver • tape measure
® adjustable wrench or pliers • pencil ® level • Socket wrenches
• Phillips screwdriver
shock. Do not use an extension cord or an adaptor plug. Do not remove any prong
from the power cord.
- Groondio0 Prong
,_\_< ,__ Do not, under any
t_jI 23ov_ circumstances,cut,
_i i 30A / remove or bypass the
\/'Io J-jH grounding prong.
HEAVY DUTY
(22,000~28,500BTU) FIG.3
TOP ANGLE RAIL
Avoid fire hazard or electric
Hardware ( in plastic bag)
___ 7/16" Locking Screw and Flat 2 ea _'_
(_ 1/2" Long hex head screw 7
_ 1/2" Long Screw 4 ea
4_ 3/4" Long Flat Head Bolt 2 ea
_=_ foam insert 2
Washer for window filler panels
Safety Lock I
and Iocknut
and Locknut
Hardware ( in plastic bag)
Sill Angle Bracket
Long hex-head locking screw for top angle rail, side retainer 5/16" long
Safety Lock
(for Vinyl-Clad window)
Locking screw #10 X 1/4" panhead
Phillips screws (for Vinyl-Clad window)
weather seals
(6"x3/4"Xl/12")
I0
2
2
5
Remove Air Conditioner from Cabinet
Window Mounting
NOTE: Remove any packaging material from cabinet exterior.
t. Pull down on front grille from upper edge. Lift front grille upwards and place to one side. (See FIG.l)
2. Remove filter. To remove, grasp in the middle on each side. Bow filter out to detach top edge from tabs. Once top is free, lift filter up and out. FIG.2
FIG.1 _-_ I_r_ , |
, Front Grille
_o_¢_........ /
...........,_:_:_
3. Locate the four Front Panel screws and remove. These screws will be needed to re-install the Front Panel later (See FIG.2).
4. Push metal cabinet side inward to release plastic tabs on each side of Front Panel (see Fig. 3).
5. Rotate Front Panel up until top tabs are free. Pull panel straight out. When pulling out, front panel will also pull free from vent control lever. Depress latch on electronics plug (on some models) to disconnect.
6. Remove Front Panel from unit (see Fig. 4). FIG .3
r
d_FIG4
base pan handle
7. Remove shipping screws from top of unit and also on both sides by the base if installed. (See FIG.5)
8. With the aid of an assistant, hold the cabinet while pulling on the base pan handle (see FIG. 4), and carefully
remove the air conditioner from cabinet.
9. Add two foam inserts to holes in top of cabinet where shipping screws were removed from. (See FIG .6)
10. Except 22,000BTU model, other heavy duty models (24,000_28,500BTU) come with internal shipping packaging.
THIS PACKAGING AND PLASTIC TIES MUST BE REMOVED PRIOR TO INSTALLING THE AIR CONDITIONER BACK INTO THE CABINET. (See FIG.7)
11. Remove plastic wrapping from all points on power cord. _::_ FIG.7
FIG.5 / _... Shipping Packaging__
F,G. P,astictie
lns II TopAngle Rail and Side Retainers t_} I
1. Remove adhesive strip coating from foam gasket. Attach adhesive side of gasket to bottom of top angle rail. Insert 4
screws from inside of cabinet and secure to top angle rail. FIG.8
2. From inside of cabinet insert 3 screws to attach each side retainer as shown
in Fig. 8. Attach side retainers with flat side against cabinet and angled edge toward rear of cabinet.
_ Assemble Window Filler Panels t. Place cabinet on floor, a bench, or a table.
2. Slide "]" section at end of window filler panel into side retainer on each side of the
[
cabinet (see FIG. 9 and FIG.10).
3. On each side of cabinet, insert top and bottom legs of window filler panel
frame into channel in the top and bottom angle rails.
4. Insert a 7/16" locking screw and flat washer into hole on top leg of each window filler panel (see section 6). Do not
totally tighten. Allow leg to slide freely. Screws will be tightened after Section 6.
Foam Gasket
FIG.9 Top window filler WINDOW FILLER
panel leg PANEL
FIG.10 TOP VIEW
_ AIR CONDITIONER ] PLASTIC
"1"SECTION _ _ SCREW HOLE
'_ I I J LOCKING
WINDOW FILLER PANEL
filler panel leg
;IDE RETAINER
d
U
_ Place Cabinet in Window
1. Open window and mark the center of window inner sill as shown (FIG. 11).
2. Place cabinet in window with cabinet bracket securely seated over edge of inner sill as shown in FIG. 12. Bring window down temporarily behind top angle rail to hold cabinet in place.
3. Shift cabinet left or right as needed to line up center of cabinet on center line marked on inner sill.
4. For wooden window: Fasten cabinet to window inner sill with two 1/2" long hex head screws
into holes (FIG.13A). (You may wish to pre-drill pilot holes.) For Vinyl-Clad window: Place two safety locks into the holes located in the bottom of
the cabinet and drive two #10Xl/4" pan-head Phillips locking screws through the safety locks
into the cabinet as shown (FIG.13B).
5. Remove protective strip from adhesive side of Bottom Rail Foam Seal.
Apply Seal over screws fastening bottom rail to window inner sill. ...................
FIG.12 Angle of cabinet
bracket securely seated on edge of inner sill.
_net
window I F-J Bracket inner sill I I
window i outer sill
install Support Bracket
13
1. Hold each support bracket flush against outside of sill and tight to bottom of cabinet. Mark brackets at top level of
sill. Mark cabinet bottom at distance of sill width. See Fig. 15 A. Remove support brackets.
2. Attach sill angle brackets to support brackets at marked positions with flat head bolts and nuts. Hand tighten only
at this point. See Fig. 15B.
3. Insert 1/2" long bolts through appropriate holes in cabinet bottom given the sill width distance. Thread the bolts into
the slots of the support brackets. Tighten lock washer nuts onto bolts.
4. Adjust height of sill angle bracket so that bracket rests securely on edge of sill, and so that cabinet has about 7/8" to 1 1/4" downward tilt for proper water drainage (tilted about 2° to 4 ° downward to the outside, see Fig. 14). Tighten nuts
securely. After proper installation, condensate should not drain from the overflow drain hole during normal use, correct
the slope otherwise.
FIG.14 [7 ,/Window Sash
i about 7/8"- 1 1/4'q,
FIG.15B
LEy _ _AND LOCKNUTS
Si L L:NO:LKENUT_'d_//
T-_._ 1/2" LONG SCREWS
L---] _Side L......
Sill Ang}e Bracket
Window Sill
FIG.15A MAF_';_
BRACKET 71 [_// FRIGHT
FLAT HEA_OL
2 EACH REQ'D FOR EACH SUPPORT BRACKET
_ Extend Window Filler Panels and attach to angle rail:
1. Carefully raise window to expose filler panel locking screws on top angle rail. Loosen screws so filler panels slide easily.
2. Extend panels to fill window opening completely. Tighten locking screws on top (FIG. 16).
3. Close window behind top angle rail.
4. Attach the top angle rail to window frame: Use a 3/32" drill bit to drill one hole through the hole in the middle of top angle rail into the window frame, and drive one 1/2" HEX-HEAD locking screw through the hole in the middle of top angle rail into the window frame as shown (FIG. 17).
FIG.16 FIG. 17
-t"7/16" Locking Screw
and Washer
_ Attach Window Filler Panels to Window Frame
t. Extend the window filler panels out against the window frame.
2. Use a 1/8" drill bit to drill a starter hole through the hole in the top leg of each window filler panel and into the window sash (Fig. 18A and Fig. 18B). Connect with one 1/2" long hex head screw.
_ Install Window Sash Seal and Safety Lock
1. Trim window sash seal to fit window width. Insert it into space between upper and lower sashes as shown (FIG. 19).
2. Attach right angle safety lock to top window sash as shown (FIG.20).
3. If necessary, trim weather seals to needed length, peel off protective backing, and use to plug any gaps. See Fig. 18B.
FIG.19
FIG.20
top
C FIG. 18A
I
A, 1/2" long hex head screw B. left-hand Window Filler
Panel Top Leg
C. Window channel
1/2" long HEX-HEAD
SCREW
FIG. 18B
........weather seals
A. 1/2" long hex head screw
FIG. 21
correct location
install Air Conditioner into Cabinet and Install Front Panel to Unit
El
t. Lift air conditioner and carefully slide into cabinet.
2. CAUTION: Do not push on controls OR finned coils.
3. Be sure air conditioner is firmly seated towards rear of cabinet.
4. Reconnect electronics plug if present, Position vent control lever so that it will thread into its channel in the front panel (see FIG.21). Hook front panel top tabs into slots on cabinet top, and rotate front panel down so that side tabs
snap into place on cabinet. Insert 4 previously removed screws through front panel and into air conditioner.
5. Insert air conditioner filter. Reinstall the front grille by hooking bottom tabs into slots on Front Panel bottom, then rotating grille up to snap into place,
_ntrol
Thru-The-Wall installation
o Consult local building codes prior to installation, or a qualified carpenter.
H Select Wail Location This air conditioner slides out from its cabinet, so that it can be installed through an outside wall as explained
below.
Heavy duty Medium
Max wall thickness 10" 8"
• iMPORTANT: Side louvers must never be blocked. All parts needed for Thru-The-Wall Installation are provided, except a wood frame, shims, and t0 wood screws
(#10_1" long minimum). Select a wall surface that:
1. Does not support major structural loads such as the frame construction at ends of windows, and under
truss-bearing points, etc.
2. Does not have plumbing or wiring inside.
3. Is near existing electrical outlets, or where another outlet can be installed.
4. Faces to the area to be cooled, and it is not blocked.
5. Allows unblocked airflow from rear sides and end (outside) of installed air conditioner.
Prepare Wall
1. Prepare wall in frame construction (including brick and stucco veneer). Working from inside the room, find wall stud nearest the center of area where air conditioner will be installed (by sounding wall, or by magnetically finding nails).
2. Cut out a hole on each side of center stud.
3. Measure between inside edges of every other stud as shown in FIG.1. Carefully measure and cut an opening with the following dimensions depending on your model. See FIG.1 and FIG.2. WIDTH "X" = inside model width plus twice the thickness of framing material used.
HEIGHT "Y" = inside model height plus twice the thickness of framing material used.
Heavy Duty Medium
Capacity: 22,000-28,500BTU 15,000-18,500BTU Inside Frame Height: 18-7/8" (47.9 cm) 18" (45.7 cm)
Inside Frame Width: 26-3/4" (67.9 cm) 23-7/8" (60.6 cm)
FIG.1 ::
FIG.2
iiii
3-3/8"
(8.6 cm)
UP
4.BuildawoodenframewiththeINSIDEdimensionsofyourmodellistedabove.(Measuretwiceremember...)Frame depthshouldbethesameaswallthickness.Fillinthespacefromtheopendingtothestudswithwoodspacers,as
shown.
5.Nailframetospacerstospacerswithfrontflushwithdrywall.
• Ifwallthicknessis8-1/2"ormore,addalumimumflashingoverbottomofframeopeningtoassurenowatercan
enterareabetweeninnerandouterwall.
NAILSPACERS
ii i TOSTUDS
,,,, :::: ,G.31i F,G.4
ALUMINUM FLASHING
OVER BOTTOM OF FRAME
OVER 8-1/2"/'_1
_ Prepare and install Cabinet
t. Slide air conditioner from cabinet; refer back to Step 1 of Window Mounting.
2. Place cabinet into opening with bottom rail resting firmly on bottom board of wooden frame.
3. Position cabinet to achieve proper downward tilt for water removal. Unit must tilt back about 7/8" to 1 1/4" for proper
water drainage. (See FIG.5 below.)
4. Secure bottom rail to wood frame with two large wood screws 1" (2.5 cm) long using the two holes in the bottom of the channel resting on frame. (See FIG.6 following)
FIG.5
F-q
, _ about 7/8"-1 1/4"
!
1" LONG WOOD SCREW
FIG.6
Side Louvers
Refer to Step 5 of Window Mounting for assembly of support brackets. Nail a wooden strip to the outside wall for the angle sill bracket to rest upon. See Fig. 7.
5. Screw or nail cabinet to wooden frame using shims as needed to eliminate cabinet distortion. See Fig. 8. Remember to maintain proper tilt as described in Step 3.
FIG.7 FIG.8
port bracket
ngle bracket
6. Install air conditioner into cabinet by following all steps in Step 9 of Window Mounting. OPTIONAL: Caulking and installation of trim on interior wall may be done. You can buy wood from your local lumber or hardware supply. On the outside, caulk opendings around top and sides of cabinet, and all sides of wood sleeve to the
opening.
• See Step 5, Item 4 of Window Mounting Instructions for bottom rail seal location.
Masonry Construction t. Cut or build a wall opening in the masonry wall similar to the frame construction (refer to Step 2 of Thru-the-Wall
Installation for a wall thickness greater than 8-1/2").
2. Secure cabinet in place using masonry nails, or the right masonry anchor screws. (Another way to secure cabinet is to build a frame in the masonry wall such as the one shown in Fig. 3 of Step 2 Prepare Wall. Securely anchor frame to
masonry wall. This way gives very good louver clearance on either side of cabinet.)
3. Install a lintel to support masonry wall above cabinet. Existing holes in cabinet can be used and/or additions holes can be drilled to fasten cabinet at various positions. Be sure that side louver clearance is in accordance with Step 1
Select Wall Location.
4. Install exterior cabinet support brackets as shown in Step 3 of Thru-the-Wall Installation. Caulk or flash if needed, to provide a weather-tight seal around top and sides of cabinet.
5. To complete installation, apply wood trim molding around room side projection of cabinet.
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