Cron HDI-600, HDI-920, HDI-1600 User Manual

USER MANUAL

High-precisionDigital Imager

Hangzhou CRON Machinery & Electronics Co., Ltd.

Jinyi Road 875, Xiaoshan Economic & Technological

Development Zone Hangzhou, 311215, P.R.China

TEL：[phone] FAX：[phone]

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Revision History Version: A1 Date: 2017-11-12

Version: A2 Date: 2018-4-19

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Contents

Chapter 1:About this manual ............................................................................................. 4

Chapter 2:Overview ........................................................................................................... 4

2.1 Overview ...........................................................................................................................5

2.2 System dimension& weight...............................................................................................6

2.3 Power requirement ...........................................................................................................6

2.4 Power connection & wiring ...............................................................................................6

2.5 Safety & Cautions labels ....................................................................................................7

2.6 Safety Information ............................................................................................................9

Chapter 3:Installation Site and Environmental Requirements ........................................... 10

3.1 Space requirement ..........................................................................................................10

3.2 Flooring & hallway access ...............................................................................................10

3.3 Environmental requirement ............................................................................................10

Chapter 4:Offloading, Unboxing and Installing ................................................................. 11

4.1 On-site conditions during handling .................................................................................11

4.2 Shipment packing ............................................................................................................11

4.3 Loading & unloading equipment .....................................................................................11

4.4 Installation personnel......................................................................................................11

4.5 Offloading, unboxing and installation .............................................................................12

Chapter 5:Operation Instructions ..................................................................................... 17

5.1 Turning onthe device ......................................................................................................17

5.2 Connecting to computer .................................................................................................17

5.3 Laboo-HDI installation & startup.....................................................................................17

5.4Create work template ......................................................................................................22

Chapter 6:SystemMaintenance ........................................................................................ 35

6.1Equipment internal cleaniness check...............................................................................35

6.2 Daily routine maintenance ..............................................................................................40

Chapter 7:Abnormal Problems Analysis and Handling

7.1 Error message and handling suggestions

7.2

Common plate-making problems and causes ..................................................................44

7.3Common instruments used for plate testing process ......................................................45

Chapter 8: Consumables Parts and Spare Parts

8.1 HDI-600bundled parts list ............................................................................................45

8.2 HDI-920bundled parts list ............................................................................................48

8.3 HDI-1600bundled parts list ..........................................................................................49

Chapter 9:Appendixes–Wiring Diagrams

........................................................................41

................................................................. 45

........................................................................... 50

....................................................... 41

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About this manual

Chapter 1: About this manual

This document describes how to install and use the high-precision digital flexo imager HDI-600/920/1600
series
————————————————————————————————
Contents
The High-precision Digital Imager user's manual contains the following chapters：
Chapter 2: Overview
Chapter 3:Installation site and environmental requirements
Chapter 4:Offloading, unboxing and installing
Chapter 5:Operation instruction
Chapter 6:System maintenance
Chapter 7:Abnormal problems analysis and handling
Chapter 8:Vulnerable consumables and spare parts
Chapter 9:Appendixes

Typographic conventions
This document uses the following typographical conventions:

Calibri(Bold) Noun first defined and emphasis is indicated in bold
Calibri Represents the computer display of text and system items

————————————————————————————————

CRON welcomes any valuable comments and suggestions:

CRON welcomes your comments and suggestions on this document, and it’s our sincere commitment to provide upmost
relevant detail in this document to meet your requirements.
To send in any comments or suggestions, please visit http://www.cron.com.cn.

When submitting comments and suggestions, attach the titleof the document, indicates page number and any comments, errors
or suggestions for improvement found in this document.

If you want to know the upgrade items during production,please refer to the announcements by our company

Overview

Chapter 2: Overview

2.1 Overview

a)High-precision Digital flexo Imager is a laser imaging technology，that directly applies high-precision

bitmap information imaging on digital flexo plates by using thermal laser ablation
technique.Generally it consists of flexo plate mounting drum, optical imaging system, laser driver
system, scanning device, plate mounting and releasing mechanism, vacuum adsorption, dedusting
device, the overall control system and other components.

b) Available flexographic precision resolution: 4000DPI、4800DPI、5080DPI、9600DPI.

Productivity >1.2m2/h, Dot reproduction: 1%-99%。
c) Format: HDI-600(660mm X 560mm), HDI-920(920mm X 675mm), HDI-1600(1524mm X 1200mm).
d)Materialsused are selection of environmentally friendly materials and comply with environmental

laws and regulations. We avoid using hazardous materials in the device and strong abide to

environmental protectionrequirements.

Figure illustration as shown Pictures 2-1, 2-2:

Picture 2-1: HDI-600、HDI-920

Picture 2-2: HDI-1600

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Overview

Device Model

W(cm)

L(cm)

H(cm)

Weight(kg)

HDI-600**

140

118

105

780

HDI-920**

170

130

110

880

HDI-1600**

232

115

118

1480

Device Model

Rated power (kW)

Power supply requirements

HDI-600**

5.1

200~240V 23A

HDI-920**

5.6

200~240V 25A

HDI-1600**

6.0

200~240V 27A

2.2 System dimension & weight

Table 2-1:System equipment size, weight table

Remark：System equipment, size, weight will be vary depends on required configurations

2.3Power requirement

Table 2-2：Power requirements of the system

2.4Power connection & wiring

Preparation of the wires, sockets, open empty, etc. (if necessary, an UPS is required too)
Instruction：Required voltage must be stable. Grounding must be good (with galvanized metal diameter of
not less than 10mm, buried 1.5m below).
Equipment must be having ground resistance ≤ 0.5Ω.

Picture 2-4:power wiring diagram

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Overview

2.5Safety and Caution labels

In the use of this device, please strictly comply with the requirements of the warning signs in the device!

WARNING！

Before using the High-precision Digital flexo Imager, please read carefully and understand the manual
content.Strictly follow all safety rules and regulations process while operating the equipment.Failure to
follow the safety precautions will not only damage the equipment but may even result in personal injury.

DANGER！

Unauthorized attempts of disassembling or alteration, and/or misuse, inappropriate operation of the
equipment hardware or modification of its circuitry may result in serious damage or malfunction to the
imager.

Caution Electricity!

Do not allow the body to come into contact with life current flowing parts of the
device.Put on anti-static gloves to prevent static or power surge when handling
with electronic or electrical components.Do not touch the power cord areas and
other electrical components with bare hands.Do not operate or turn on switch with
wet hands.

Overhead obstacle!

Equipment cover opening or closing, be carefulof head collision.

Do not look straight intothe laser beam!

Looking directly into the laserbeam is strictly prohibited. This would cause
damagesto your eyes.

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Overview

Beware of hand crush!

Please open or close the lead cover slowly, and avoid hands being crushed.

Drum is rotating! Do not touch!

Do not touch the drum while it is rotating the drum, it will cause injury!

Caution hot surface!

Do not touch the high temperature working part of equipment directly，

Emergency stop switch

Emergency stop switch is a safety measure function; when in an emergency
situation, where emergency stop switch is pressed to quickly get the drum stop
rotating.This switch is located on the side of the device top casing. Under
normal operation mode, make sure the emergency stop switch is disengaged or
released.

A. Rotate the switch in the direction of the arrow to dis-engage (working mode) the emergency
switch.
B. When the device appears abnormal, press the emergency stop switch, identify the cause and
problemhandling before reopening the emergency stop switch;
C. Emergency stop switch is only used when the equipment is found functioning abnormally.
Pleasedo not press it arbitrarily, so as not to cause unnecessary troubleto operator.

Note!

Emergency stop switch does not have the function of cutting off the current
power, make sure to turn off the power of the equipment before system
maintenance.

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Overview

2.6Safety Information

Electrical Safety

◆Equipment must be grounded effectively;
◆To protect the equipment and personal safety, it is recommended to install indoor lightning arresting rod;
◆All maintenance work on the equipment must be carried out with the power off；
◆When the equipment is working, do not touch the moving parts of the machine with your hands or fingers.

Mechanical safety

◆Only under the circumstances necessary to dismantle the device casing;
◆Be attention to the machinery operation, always wear gloves, tools and parts must be placed in an orderly

manner；
◆Do not perform any maintenance or modifications to the equipment system that is not authorized by CRON.

◆Do not place any foreign objects on the device;
◆In non-emergency situations, it is strictly prohibited to press the emergency stop button;

◆In the operation of mechanical parts, always wear gloves, so as to avoid rusting parts; tools and parts should

be placed in order;

◆ Avoid overhead collision during equipment operation.

Other safety aspects

◆This device is not intended to be used in an explosive or potentially explosive atmosphere.
◆Fireworks is prohibited near the occasion of this device;
◆Prevent water or other liquids from flowing into the interior of the device;

◆Debris, scrap or residue generated from the use of this equipment must be handled in accordance with the

laws and regulations of the hazardous material management authority in the country / region in which it is
used.

Policy of equipment requirements

◆To ensure that customer’s installation site, environment and conditions, are able to meet and comply to the

equipment operational requirements.

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Installation site and environment requirements

Device Model

Equipment Size

W(cm)

Equipment Size

L(cm)

Installation Space

W(cm)

Installation Space

L(cm)

HDI-600**

140

120

340

320

HDI-920**

170

130

370

330

HDI-1600**

232

115

430

315

L

W

Chapter 3: Installation Site and Environmental Requirements

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3.1 Space requirement

Refer to Table 3-1, given the size of the machine and consider the space needed, minimum distance
between wall and machine is 100cm, sizes of the room(space) needed for the machine installation can be
determined. It is also advisable to reserve some room space close to the installed machine for placement
of plates and media too.

Table 3-1: System equipment size and installation space required

3.2 Flooring & hallway access

Doors and corridors at the installation site must be wide enough ( ≧ 145cm) so that the machine can be
pushed into the room.Floor level should be maintained at ± 4mm. If installation to be done above ground
floor, this requires an industrial elevator that have can load more than 2000kg. After the machine is in
place, the machine requires leveling by using a level gauge.

3.3 Environmental requirement

Working room temperature: 18°C ---- 28°C
Environment humidity: 40% ---- 60%, Non-condensing
Air quality: should meet international quality standards, that is, API value is less than or equal to 100;
Other installations for indoor: Air-condition, Dehumidifier/humidifier, air purifier.
Picture 3-1: Multi-function environment measurement (Temperature Humidity Hygrometer Tester)

Operation Instructions

Device Model

W(cm)

L(cm)

H(cm)

Weight(kg)

HDI-600**

170

136

140

850

HDI-920**

190

150

137

950

HDI-1600**

260

170

147

1600

Chapter 4: Offloading, Unboxing and Installing

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4.1On-site conditions during offload handling

Customer needs to provide handling equipment and tools to ensure the safe handling of the machine to
the installation site.In the meantime, CRON engineers will assist with the handling and uncrating on site.

4.2Shipment packing

A High-precision Digital flexoImagerunit is usually packed in a wooden crate box for easy shipping and
handling. The following table lists the package sizes and weight of different models of HDI.

Table 4.1: Packing size and weight

4.3 Loading &unloading equipment

Customers must provide forklift or crane with minimum load-bearing for more than 2000kg. Forks length
must be more than 150cm. If necessary, lengthen the span of two forks according to the wooden box and
the structure of the machine to adjust to the corresponding width.

Picture 4-1: Forklift

4.4 Installation personnel

CRON advised customer to provide professional handling personnel to move the machine to the premises
of installation and unpack the crate, with CRON professionals work together on site.

Operation Instructions

HDI-600

Uncrate the box

Remove accessories

Lifting & positioning

Remove aluminium foil

Device levelling

Remove fixing bracket

4.5Unboxing, fixing and installing

4.5.1 High-precision Digital flexo Imager unboxing flow chart:

4.5.2Unboxing preparation
First of all, check the crate box is intact, tilt indicator whether has any toner presence of overflow
beyond the guide line. Ifproblems are found, they should be documented and feedback to CRON
immediately.

Picture 4-2: Tilt indicator

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Operation Instructions

No

Description

Figure/Model

No.

Material/

Specification

Qty

Note

1

Wooden box pallet

Wood layers

1

2

Equipment

1

3

Wooden box side
panels

Wood layers

2 4

Wooden box end
panels

Wood layers

2

5

Wooden box cover

Wood layers

1

4.5.3 Uncrate the box:

Use long-nose pliers to loosen the wooden case lock;

A) locked stage B)unlocked stage

4.5.4 Follow the steps to remove the wooden box cover, side panels and pallet base(shown in Figure 3

and Table 1);

Figure 3: Panels removal instructions

Table 1:Wooden crate panels list

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Operation Instructions

4.5.5Removal of aluminium foil:

Cut the foil bag at the bottom in circle, then remove foil bag (Figure 4).Be careful not to scratch the
equipment while cutting the foil bag.Then unscrew the hex screws 8-M6 * 10, unscrew the nut
4-M10,remove the fixing brackets(Figure 4);

Note: Depends on season and modes of transportation, method of packing could be done either
withwrapping bag, and/or aluminum foil bag. The description here refers of an aluminum foil bag as
an example;

Figure 4: Aluminium foil and equipment fixing brackets figures

4.5.6 Remove of bundled accessories:

Find the opening and remove of stretch film, remove the equipment spare parts and accessories and

keep it in a safe place for later use.

4.5.7Device lifting and positioning:

While using a forklift to lift up the HDI device, length of folds should be beyond the center gravity of the device,
and forks tips should be kept out of the wooden pallet base. Keep attention and maintain stable while shovel
and lifting the device. Moves the device to the installation location and carefully lower it down onto the ground.

4.5.8 Device level adjustment / power on

a)Adjust the device’s 3 support legs so that the legs are evenly weight down, and having the

transporting wheels levitated.At the same time adjust the overall level of device;

b) Connect the device power according to the power connection requirements;

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Operation Instructions

4.5.9Connecting USB communication cable to the computer

a) HDI-600** /HDI-920**uses a separate external USB cable to connect the device and the computer.

The cable is located above the right side of the housing, and it is fastened tight to ensure reliable
connection;

b)HDI-1600**using an external USB interface cable to connect device and computer, the cable is
located in the lower right side of the enclosure, and it is fastened to ensure reliable connection;

4.5.10 Removal of the device’s “scanning platform fixation bracket”:
a-1) HDI-600 ** / 920 ** Model Scanning Platform fixation bracket is located inside the device. When
removing, open the device upper cover and remove the limit screws;

a-2) Move the top cover forward, notice that the "scanning platform fixation bracket" (in RED color)
inside the right sideof the device;

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Operation Instructions

b-1)HDI-1600 ** Model’s scanning platform fixation bracket is located inside the device. After
removing the upper cover of the device, you can notice the scanning platform unit.

c) Use a hex wrench to remove the fixing screws of the "Scanning Platform Fixation Bracket" of the
device and pay special attention when removal; Handle with care and avoid scratches to the Encoder

Strip(gold color) that attached at the side of the panel along the guide rail.

4.5.11Putting back device covers

4.5.12Pressure window: through the pressure window, you can obtain current dedustingvacuum
pressure value, drum vacuum pressure value and the pressure sensor output status;

Dedusting vacuum Drum vacuum

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Operation Instructions

Chapter 5: Operation Instructions

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5.1 Turning on device

A) Open the circuit breaker(at the rear of the device) to the ON position. Then turn the cam switch to the
ON position to allow power supply access to the device.

5.2 Connecting to computer

Refer to 4.6.7, connect the computer USB port

5.3 Laboo-HDI installation & startup

5.3.1Connecting the Dongle and install LaBoo-HDI software
a) Remove the supplied dongle from the LaBoo software box and plug it into the USB port of the
computer;

b) Inserts theLaBoo software installation disk(provided in the Laboo software box) and insert it into
your computer's CD-ROM drive and run the "HDI Setup.exe" file;

c) Follows the software installation steps to install the LaBoosoftware and dongle driver.After
installation is completed successfully, the computer desktop will have the following icon shown as
below:

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Operation Instructions

Note: It is recommended to change the software installation directory to a non-system disk, such as D:\ drive.

5.3.2Verify and making sure HDI device driver is installed correctly:
a) Under Windows Control Panel - Device Manager, confirmed that the HDI device driver has been
properly installed. The following hardware “CRON laser device, V1C” can be found under the
Universal Serial Bus controller.

b) If software installation incorrect, the software will not be able to establish connection to the device. In
this case, you need to manually install the HDI device driver by updating the with newer driver for the
Windows. Device driver files are stored in the LaBoosoftware root directory - "USBDrv128B" folder, please
manually update until the device driver is installed and shown in the Device Manager under the Universal
Serial Bus controller.

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Operation Instructions

5.3.3 After LaBoo-HDI software successfully installed, double-click the icon of LaBoo-HDI software
shortcut on the desktop, the startup interface as shown below:

5.3.4After launching the LaBoo-HDI, below is the main interface of the software:

5.3.5 Confirm dongle installation and information: The dongle and device information can be obtained
through the dongle icon in the upper right corner of the software.

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Operation Instructions

5.3.6 Newly installed software first need to setup the initial template, click the “New”green button (at
lower left) to create and setup an initial new template:

Setup a template size within the model specification allowable range, confirm "template name",
"media material", "resolution", "format", "laser power", "exposure speed" and other parameters, as
described in Section 5.4.1 - Table 5.1.

5.3.7 Click on the Engineer button to enter to software’s Engineer Mode. Enter the default

password "cron1234"when in the password field when prompted.

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Operation Instructions

5.3.8 Enter to the device parameter settings: After engineer mode password is entered, there will be a
pop-up windowswith 3 options prompted. Click on the right option “Parameters” button.

5.3.9To read in device parameters, there are 2 options available::

a) Import from file: Obtained one of the disk(Parameters disk) that bundled with device. Insert it into

the CD-ROM drvive, then clicks on “Import from file”, and browse for the file in the disk that named
with the device’s serial no. Select and confirmed to read in the parameter values from the file into
the LaBoo-HDI software.

b) Read from device:Click on this option to allow LaBoo-HDI software to read in (download) the

parameter values directly from the HDI device connected.

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Operation Instructions

Field

Description

Template

Set the template name; Recommended naming conventions: plate brand model - thickness ­resolution.Example: Flexo-1.78-5080

Media

Material

Set the material used in the template. Support materials: PS plate, film, flexo. (Different
model’s configuration, available material selection may be different).

Note: Material setting incorrect will cause out of focus, device jitter and other issues, including
affecting the imaging quality.

Resolution

Set the resolution for the template to work with.(Different model’s configuration, available

resolution may be different).

Format

Set the plate size of the jobs template. Size direction refers to the lower right
diagram.Thickness should be in accordance with the actual measurement. (Available largest
and smallest format depends on HDI model).

Laser Power

Laser power is set manually, in accordance with the energy needs of the plate, value should

5.4 Create work template

Once device’s parameter valueis correctly loaded into LaBoo-HDI software, you can proceed with the
software for further operation;

5.4.1 Create new job template: Click the "New Template" button to bring up the new template dialog
box. According to the actual work needs, setup a job template, in this case we have added a 510x400 PS
platetemplate for the operation; confirm setup once done to establish of a hot folder that can facilitate
subsequent jobs that relevant to this template settings.

Table 5.1:Term Explanation

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Operation Instructions

not exceed the factory default maximum power;

Note: If the Auto Power Adjust is checked, platemaking exposure is automatically adjusted
according to Light Sensitivity value entered. It is strongly recommended to choose this option.

Exposure

Speed

Exposure drum speed selection, in accordance with the actual production settings. Maximum
exposure speed is determined by the plate sensitivity, maximum laser power and drum speed
limit.

Laser

Channel

S series= maximum setting 0-31, H series= maximum setting 0-47.

Light

Sensitivity

The platemaking energy is determined by the plate characteristics, provided by the plate
supplier or by measurement.

Main

Exposure

Thisis an option selective component, only valid for devices with main exposure structure.

Output

Position

The output position can be adjusted during actual production. By default you may leave it
without any value adjustment.

5.4.2 Editing a working template: After the working template is setup, you can edit the template again for
changes. When editing a template, the Template name, Media material, Resolution parameters arenot
allowed for changes.Other parameters are allowed for changes or adjustment.

5.4.2 Adding a TIFF file job: Click the "Open File" button, select the * .Tiff and * .PPG file jobs in the
corresponding directory, select the file to be used and the corresponding template below (ensure that the
parameters are the same).After confirmation, the file appears in the output list of the software.

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Operation Instructions

Note: Please refer to the Laboo-HDI "User's Manual" for detail software operation.

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Operation Instructions

Label

Process Description

Status

Standby

The device is powered on, the PC LaBoo software is not
connected

Green + Red light

Connection

Connected to LaBoo software and acquired device
temperature successfully

Green light

Scan before loading
and unloading plate

LaBoo software output, loading and unloading in
operations

Yellow light
Scanning

Image scanning process

Yellow light

Error

Software error

Green + Red light

Label

Description

Status

Used to switch back to manually adjust the plate loading operation
during automatic plate loading

(Flashing effective)

Used to turn the drum counterclockwise slowly during manual
loading adjustment

(Flashing effective)

Avoid excessive adjustment causing tail clamp collision

Used to manually turn the drum slowly clockwise while
adjusting the plate

(Flashing effective)

Used for the next operation control in the plate loading process

Used for confirmation control during plate loading

(Flashing effective)

5.5 HDI-600 ** / HDI-900 ** Operation Description

Status (light) Indicator:

HDI-600**/920**Operation Keys Panel

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5.5.1 Loading process:

Manual adjustment for plate loading

operation (dotted line box)

Normal loading

operation

Operation Instructions

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Operation Instructions

a) The device is ready for loading process either “Load Plate”command is executed under command

function, or job “Output”during plate imaging operation.

b) The drum is rotated to the loading position, the head clamp is opened and device is holding on for

next command, button light is flashing, plate stoperthe positioning column rises, waiting for

the next operation action.

c)Open the device’s upper cover and slide it back to open position, place in a plate with the size same

as the default template specified, align right to the anchor gauge, move in plate until plate front

aligned evenly with head clamp, press the button, head clamp on drum closed, drum starts

rotate and plate mounting on drum until it is close to Tail Clamp position. , ,

buttons lights are flashing, and awaiting to be pressed for operating action.

d) At this point, observe the end of the plate and the position of the Tail Clamp, and determine the

next proper action.

d-1)If Template(Tail Clamp) position correct, distance is about 2±1mm within, press the

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Operation Instructions

button to have the tail Clamp closed and clamped on the plate. At this point, , ,

buttons lights are flashing, and awaiting to be pressed for next operating action.

d-2)If found Tail Clamp position beyond or more than 2±1mm, you need to manually adjust the

Tail Clamp shaft position, either press on the button to have Drum rotates clockwise

2mm distance each time, or press on button, to have Drum rotates anti-clockwise 2mm

distance. This action is to allow the plate end on Drum to reposition closer to the Tail Clamp shaft
position in order for plate tail clamping.
Confirm that plate end entry to Tail Clamp shaft having depth is greater than 4mm and not getting

any obstruction by the Tail Clamp shaft, press button to close the Tail Clamp. At this point,

, , buttons lights are flashing, and awaiting to be pressed for next operating

action.

e) Press the button, device will returns to d) status,you can readjust the position of the Tail

Clamp, to avoid or correct previous manual adjustment deviation;

Press the button,to enter to Engineer adjustment mode. No further explanation needed

on this;

Press the button, to enter to Output operation mode. At this point, return the device’s

cover to its original closing position, the device has completed the plate mounting and clamping
process,and further proceed to automatic plateoutput process(imaging).

5.5.2 Plate unloading process:
a) Upon job “Output” process completed, or under the command process of “Unload Plate”, device

will enter into unloading procedures.

c) Open the device’s upper cover and slide it back to open position, at this point the device is ready

for plate unloading process. Plate end has already being released and away from Tail Clamp, and

Drum rotates to the unload position, button light is flashing, awaiting to be pressed for next

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Operation Instructions

operating action.

d) Observe the plate on the Drum adsorption, if plate end not detach from Drum surface, you may

manually peel the plate end off from Drum surface, and gently drag the plate onto the platform

guide, press the button, device will automatic unload the whole plate until the Head

Clamp position, button light is flashing, and waiting to be pressed for next operating action.

e) Press the button, device’s Head Clamp open, plate must be removed before Head Clamp

closed back in 1 minute. Follow by plate stopper guide raise up, Drum repositions to the loading
position, this completes the unloading procedures and prepare for the next operations.

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Operation Instructions

Label

Description

Status

Used to switch back to manual adjustment during automatic
loading

(Flashing effective)

For confirming the next step in the automatic loading process

(Flashing effective)

For validation control during automatic plate loading

(Flashing effective)

5.6HDI-1600 Plate Output:After clicking the job output command, the HDI device is ready for manual procedures

on plate output

HDI-1600 plate output buttons

5.6.1 Loading process:

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Operation Instructions

a) While in job “Output” command, or “Load Plate” command, the HDI device will proceeds with plate

loading procedures.

b) Device’s loading platform is ready at home position,the button’s light is flashing state.

You may place the plate on the loading platform now. (Make sure to place the correct plate size
according to template specification). Place and position the plate front to the loading platform edge,
and align it correctly to the right side anchorruler guide.

c) Press the button, loading platform will reposition and move downwardtouching the drum

surface(close to the plate mounting position, withthe Head Clampin opening state). At this time,

the button light is flashing, awaitingto be pressed for the next operating action.

d) Press the button, loading platform (with plate) will slightly move inner to the openedHead

Clamp, and follow by Head Clamp closing to have the front plate edge fastened. Drum vacuum will

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Operation Instructions

be activated, and drum first rotates to a position where plate pressing roller is engaged to press and
support on the plate before drum further continues to rotate until plate mounting comes to the

plate end position. At this time, both , buttons’lights are flashing, awaiting to be

pressed for next operating action.

e) Having plate mounting now come close to the plate end(plate tail), you may need to inspect and

observe the plate mounting position straightness and condition on drum before continue:

e-1)If plate mounted position is straight and correct, used 3M tape(or other high adhesive tapes)to
stick and patch on the plate tail edge . Note that the patch width should be greater than 5mm.

Press the button, loading platform will reverse and lift upward (drum uncover). At this time,

both , buttons’ lights are flashing, and awaiting to be pressed for next operating

action.

e-2) If found plate mounted positing is slant or incorrect, press the button, the HDI device

will return to “c)” state, which further allow user to manual adjust and correct the plate loading
and mounting position.

f) Once plate completely mounted and loading platform is reversed and lifted up from drum

surface(not close:

32 / 55

Operation Instructions

f-1) Press on the button, loading platform will return to its original home position, and HDI

device will starts output imaging.

f-2)If button is pressed,loading platform is remained unmoved after lifted up(drum

uncover), HDI device will proceeds with output imaging. Not advise for normal user operation.

5.6.2 Unloading process:

a) Once job “Output” process is completed or “Unload Plate” command is executed, the HDI device

will proceeds with plate unloading procedures.

b) HDI device will open and lower its loading platform onto drum surface, then move in closer to the

unloading position, where drum has positioned the plate end with the adhesive taped for easy

access by operator for next tape removal process, which is now the button’s light is

flashing, awaiting to be pressed for next operating action.

c) After removal of the adhesive tape on the plate end,observe plate on drum adsorption condition.

If found plate end mounted is still tight on drum surface, need to manually assist to peel off and
release plate end to be correctly position on the loading platform front edge for next unloading

process. Once confirmed, press the button for unloading,drum will rotates until the

Header Clamp release position(same time plate is transferred back to the loading platform).At this

time, the button’s light is flashing, awaiting to be pressed for next operating action.

d) Press the button, loading platform lifted up to the top position, again the button’s

33 / 55

Operation Instructions

light is flashing, awaiting to be pressed for next operating action.

e) Press the button once again, loading platform will returned to its original home

position,remove plate from platform and process completes.

34 / 55

Chapter 6: System Maintenance

For optimum performanceand productivity, regular maintenance and services are required
to be carried out on the device. The following are recommended maintenance cycles and
details to be noted (Inappropriate handling not according to recommendation may affect
device performance and even damage the machine).Maintenance is divided into routine
maintenance and regular maintenance. The device must to be operated under

standardenvironment requirement as stated according in the 《User Manual》.

Attention: Power must be turned off to ensure safety during maintenance.

Surface cleaning manners and precautions:

While cleaning device surface, first used a vacuum cleaner to clean dusts on the machine
casings, seams and accumulated dusts on plate loading platform.
If the indoor air is dry and clean, and the machine is often being cleaned, just use dry cloth is
wipe and remove the dust from the surface;

For thoroughly cleaning, wipe with a damp cloth mixed with mild cleanser and clean with a
damp cloth with detergent until it is cleaned and dried.

System Maintenance

Attention: Do not spill or leak water or detergent into the device, this could

causehazardous to operator or damage the machine.

Important: Strongly recommended that the following maintenance should be carried out by a trained
engineer or under the direction of a CRON qualified engineer.

6.1Device internal cleaning & inspection procedures

6.1.1Drum surface cleaning: After certain period of usage, plate pressing roller (mounting roller) and
drum surface will have accumulation of dusts and abrasions, that could cause damageson plate surface,
and/or affect the surface flatness during plate loading or mounting, it is necessary to clean up both the
roller and drum surface at any time if found dusty;

a) For HDI600/HDI920 series, flip open the front cover of the device, and slide the whole hood

backward to rear of device until its limit position. Front upper drum section is now fully visible,
you can observe the plate pressing roller (mounting roller) and drum surface conditions and its
mechanism components, please use dry cloth to clean and wipe these area if found dusty.

System Maintenance

b) For HDI-1600, in the LaBoo Software, use the command functions “Open Platform”and “Close

Platform” to open or close the device top plate loading platform, you may to see and observe the

plate pressing roller (mounting roller) and drum surface conditions and its mechanism
components, please use dry cloth to clean and wipe these area if found dusty.

6.1.2Lens cleaning: After long period of usage, even its dust removal module, front lens sections are
parts that could get dust accumulates, and could affect laser power, focus efficiencies
during operation, and therefore this need regular cleaning maintenance;

a) For HDI-600/HDI-920 series, open the right side service access cover of the device ,

you can observe and access Optical Power sensor and the optical lens section for
cleaning;

b) For HDI-1600, open the upper right side of the device casing cover, you can observe

and access Optical Power sensor and the optical lens section for cleaning; however
when opening the casing, be carefully of the Emergency Switch cable connection that
attaches to the casing. Avoid pulling and not to break the cable line and damage the
switch.

36 / 55

System Maintenance

c) Manually move the scanning platform to the most outer side, dismantle the dust

removal module(remove itsscrew located on upper side) in order to access to the lens.
Clean the lens with special dust-free cotton bud or glass/mirror wiping paper;

6.1.3 Regularly lubricants level check: Equipment lack of oil could easily get rusted, causing overloaded
and other mechanical problem.Please check/inspect gears structure regularly (eg: hood sliding gears,
plate loading rocker gears), linear bearing rail, guide raillubrication conditions and guide rail oil
container level;

6.1.4 Regularly inspection on pipelines: Aging pipelines (air flow/vacuum/pressure) can cause damage,
pressure leakage and other problems, that can affect the proper operation of the device. Please inspect
the device internal pipelines for any defectiveness, crack or fragmented.If necessary, do replace the
affected pipes such as moisture depleting pipe, vacuum pipeetc;

37 / 55

System Maintenance

6.1.5 Check the scanning platform side screw, worknut lubrication and pitch cleanliness.
Regularly top up lubricating oil, such as worknut pitch worn off(loose pitch) , replace the
lead screw’s worknut.

6.1.6 Check the drum motor timing belt tightness and wear & tear conditions, if necessary, adjust the
timing belt tightness or replace the timing belt if found fatigue.

6.1.7 Check the linear servo system encoder strip cleanliness, remove or wipe dust or stains with dry
cotton cloth gently. Strictly prohibit the use of alcohol, acetone and other liquids while wiping the
encoder strip, as this will damage the encoder’s marks coating;

6.1.8 Check the stepping motors, timing belts and related sensorsfor any fatigue conditions or dust,
timely cleaning on these parts, replace parts if found defective of fatigue.

38 / 55

System Maintenance

6.1.9 Remove the HDI device front lower casing, open the built-in vacuum cleaner(dedusting unit) to
access to the filter. Clean or replace the filter core from time to time.

6.1.10 Inspect the cooling system unit:Coolant level can be observed through the round window shown
below. Make sure coolant liquid level in the coolant tank must always maintain its fluid at 1/3 level
(or more).

39 / 55

6.2 Daily Maintenance

No

Attribute

MaintenanceItems

Maintenance Cycle

Inspection

Cleanin

Replacement

1

Routine Maintenance

H/Clamp torsion springs

40000 imp

---- ----

2

Lens/Optical Sensor cleaning

1-2 weeks

2 weeks

----

3

Front guide rail lubrication

12months

----

24months

4

Focus/Zooming mechanism lubrication

3months

6months

12months

5

Plate pressing/mounting roller

1 months

3months

----

6

Internal dedusting filter

3months

6months

9months

7

Drum motor timing belt

3months

6months

12months

8

H/Clamp shaft pressing

9 months

--- ---

9

T/Clamp shaft pressing

9months

--- ---

10

Focus-Zoom lead screw/worknut

9 months

---

36months

11

All stepping motor timing belts

12months

---- ----

12

All stepping motor H/P sensor

12months

---- ----

13

Coolant liquid

6months

----

27months

14

Linear servo encoder strip cleaning

6months

12months

----

HDI Device daily maintenance itemize list

System Maintenance

Note 1: Recommended schedule undertake that the device is established in accordance of the

standard environment as stated in the User's GuideManual.

NOTE 2: Linear servo system encoder strip cleaning strictly prohibit the use of alcohol, acetone and

other liquids. Use only dry cotton for cleaning/wiping.

Note 3: Items that has more than 1 condition will base on which ever first condition comes first.

40 / 55

Abnormal Problems Analysis and Handling

No.

Error Message.

Handling suggestion

1

Image size is smaller than plate size, job output is
stopped.

Click “allow large plate with smaller image size output”

under system parameters setting menu.

2

Job size is bigger than plate size, cannot be output,
please adjust parameters .

Check job size and reset parameters.

3

Original file is deleted, cannot be moved .

This file is deleted, try open another file.

4

Error on read device parameters.

Please retry again or contact engineer.

5

Dongle is abnormal! Please re-plug dongle .

Check if dongle is properly plugged or contact engineer.

6

Template name cannot contain：“' " : | ? * \\ /<>”.

Choose other letters.

7

Invalid enter！

Choose other letters.

8

Cannot open Tiff file

Please confirm TIFF file format.

9

Setup is not complete！

Some of parameters are not correct.

10

Please stop Hotfolder first.

Tick off in front of template name.

11

Hotfolder is already in use!

Change another hot folder.

12

Template already exists！

Change to another template name.

13

Incorrect resolution, cannot output.

Tiff resolution is not same as current template.

14

Image file is damaged.

Check if image file format is correct.

15

There is no passed usage record, update failed!

Contact engineer.

16

Parameters are not for this machine, cannot
complete parameter read, this is for machine：***

Check machine serial.

17

Plate format is over limit. Delete unused plate format
and try again.

Plate format max. is 32.

18

Parameters are not correct. Device cannot
be operational.

Check device parameters or contact engineer.

19

Device is not power on or hardware
cannot support software.

Please update software or contact engineer.

20

Parameters are not correct. Device cannot be
operational.

Check device parameters or contact engineer.

21

Device is not power on or hardware cannot support
software.

Please update software or contact engineer.

Chapter 7: Abnormal Problems Analysis and Handling

Attention!

 Before proceeds for HDI device inspection and hardware handling, please wait for at least 5

minutes after power turned off to avoid electrical shock.

 Device inspection, diagnostic, handling and replacement of parts components should be only

conducted by well trained and qualified technical personnel appointed by CRON.



Technical personnel involve in diagnostic and troubleshooting works should remove all metal
items from body before carry out the works. Use the insulating tools to avoid electrical shock
and precautions of injury.

7.1 Error message and handling suggestions

Table 7-1LaBoo error information and handling suggestions

Consumables Parts and Spare Parts

No.

Error Message.

Handling suggestion

22

Please clean lens

Do resolution adjustment and follow instructions to clean
lens.

23

Cannot find dongle.

Check dongle.

24

Command execute failed!

Do not send this command under current status

25

Laser box temperature abnormal, cannot output！
current is：** degree，shall be 15-35 degree.

Turn off machine and use air-con to change temperature or
Contact engineer

26

Device temperature abnormal, cannot output!
Current is：** degree, shall be 10-35 degree.

Turn off machine and use air-con to change temperature

27

Reset clock failed!

Contact engineer

28

Output reaches limit! Contact engineer .

Contact dealer immediately

29

Software authorized limit is less than 500 times，
Please contact dealer!

Contact dealer immediately

30

Software authorized output is up to date, output is
topped. Please contact dealer!

Contact dealer immediately

31

Laser power lock error channel：***.

Enter laser adjust program and test laser power

32

Laser power range is not correct, suggest to
change ** to ** .

Follow the message to change parameters

33

Read device parameters failed！maybe version is
not correct

Read device parameters again or contact engineer!

34

Reset without engineer .

Contact engineer.

35

Please adjust the focus.

Check and start.

36

NO dongle!

Ensure dongle is plugged-in and drive is correctlyinstalled.

37

Use preview under stand-by status！

Cancel “continuous output"and try again

38

Command is not allowed under current status.

Finish current status and try again.

39

Software limit is nearly up-to-date.

Contact dealer immediately.

40

Laser power test parameters setting is not correct,
suggest to decrease levels or increase value of
each level！

Reduce levels or contact engineer.

41

Device will change format, please confirm plates on
loading tray are removed!

Ensure plate size is correct or stack is ok.

42

Cannot locate system required memory

Restart computer or reinstall OS

43

USB communication failed. Make sure to install
correct USB drive or contact engineer

Check if USB drive is correct. Check is USB port is normal
or change another computer

44

Cannot connect to Autoloader！

Ensure autoloader is powered on and cables are connected

45

Drum speed is not stable

Check CTP power supply, emergency stop, top cover
protect or Contact engineer

46

Drum cannot reach required speed!

Check CTP power supply, emergency stop, top cover
protect or Contact engineer

47

Drum start abnormal！

Check CTP power supply or Contact engineer

42 / 55

Consumables Parts and Spare Parts

No.

Error Message.

Handling suggestion

48

Tail clamp adjust failed.

Please clean air slot on drum or Contact engineer

49

Tail clamp position is over limit, please check.

Please clean air slot on drum or Contact engineer

50

Plate size is over limit (drum cannot be balanced!).

Please clean balance block sensor or Contact engineer

51

Vacuum pressure is not correct.

Check air pump filter

52

Tail clamp failed, please turn off and check.

Please clean air slot on drum or Contact engineer

53

Main board control process start failed.

Restart CTP and PC or Contact engineer

54

Autoloader control process start failed.

Restart autoloader or Contact engineer

55

Plate loading last time abnormal!

Check plate stack

56

Laser cannot be started!

Open laser adjust program or Contact engineer

57

Cannot connect to autoloader.

Check power supply and cable connection

58

Drum cannot stop!

Contact engineer

59

Already plate on drum.

Check if plate on drum or do #105 test command or contact
engineer

60

Cannot connect to device! Make sure device is
power on and USB cable is connected or contact
engineer!

Check power supply, USB connection and USB drive.

61

Cannot read parameter file information!

Check if parameter file is correct

62

Device ID validate failed.

Read device ID again or contact engineer

63

Temperature compensation is not completed
(overtime)!

Check platform focus compensation movement or contact
engineer.

64

Main control board data flow is abnormal.

Restart PC or Contact engineer

65

When start record process, data in main control
board memory is not ready!

Restart PC or Contact engineer

66

Cannot start record process, platform position limit
signal is not correct.

Check platform position limit sensor or Contact engineer

67

Cannot find this error code information.

Contact engineer

68

Image format is unknown.

Check if dongle is plugged in

69

File size ## * ## is over template setting, cannot
open this file.

Setup another template or adjust current one

70

Resolution is not same, as template setting, cannot
open this file!

Setup another template or adjust current one

71

Parameter is over limit!

Check parameter or Contact engineer

72

Software version is too old, cannot read parameter!
Please update software.

Update current software

43 / 55

Consumables Parts and Spare Parts

No

Problem description

Cause analysis

Typical results

1

Dots shoulder thin, low
run length, dots holding
not strong

1.Main exposure time too short

2.Plate washing time too long

3.Imaging power too low

4.Dot compensation too low

5.Back exposure time insufficient

2

Scanning lines/bandings

1. Imaging power too low

2.Out of focus

3.lens dirty/dusty

4.Plate thickness value incorrect

3

Image not sharp

Main exposure time too long

4

Negative inversion
low/not visible

1.Main exposure time too long

2.Plate washing time too short

5

Dots relief too shallow

1.Back exposure time too long

2.Plate washing time insufficient

6

Thin lines loss/bent

1.Main exposure time insufficient

2.Back exposure time too short

3.Drying time insufficient

4.Brush pressure too much

5.Plate washing time too long

7

Plate surface uneven

1.Drying time insufficient

2.Plate washing time too long

3.Bottom of plate dirty

4.Plate storage inappropriate

8

Plate surface sticky

1.UVC exposure insufficient

2.Plate washed not thoroughly

3.Washing/Spraying insufficient

4.Drying time too short

9

Plate surface
wrinkle/bumps

1. Main exposure time insufficient

2.Plate washing time too long

3. Washing/Spraying insufficient, or wash solvent
not drawn dry

4.Plate handling not appropriate

10

Plate fracture

1.Curing time too long

2.Sticky treating time too long

3.Plate being oxidized

11

Length deviation

1.Perimeter correction incorrect

2.Plate layout direction different

7.2

Common plate-making problems and causes

Table 7-2: Common plate-making problems and causes

44 / 55

Consumables Parts and Spare Parts

No

Description

Figure

1

100X Optical Magnifier

2

LED back lighting viewing

board

3

Thickness Gauge (0.001mm)

4

3D Dots Measuring Device

7.3 Common instruments used for plate testing process

Table 7.3: Tools used during plate testing process

45 / 55

Consumables Parts and Spare Parts

5

Transmission Densitometer

6

Film Ruler (1.5m)

46 / 55

Consumables Parts and Spare Parts

No

DESCRIPTION

PICTURE

TYPE

1

Parts Name

Driver UIM24004(2.9A)

Bundled with

new machine

Parts No

022021080

Details

Common driver for Drive Motors

2

Parts Name

Optocoupler Sensor

GK152-C/M

Bundled with

new machine

Parts No

022025063

Details

Used on mechanism drive motors for Zero

Positioning

3

Parts Name

Stainless Steel Hoop φ25-38

Bundled with

new machine

Parts No

050180030

Details

For pipeline connection fixation

4

Parts Name

Timing belt 156-3M-10

Bundled with

new machine

Parts No

022042347

Details

For stepping motor mechanism driving

5

Parts Name

Timing belt 42MXL025

Bundled with

new machine

Parts No

022042330

Details

For stepping motor mechanism driving

6

Parts Name

Optocoupler Sensor GK152-CO/M

Bundled with

new machine

Parts No

022028431

Details

Zero position sensor for scanning platform

(L/R)

7

Parts Name

（UL）

Fuse OTM10(250V/OA) /OTM20

Bundled with

new machine

Parts No

060108137/060108138

Details

For currents/pumps/laser box wiring

protections

8

Parts Name

H/Clamp Panel (R) Torsion Spring / (L)

Torsion Spring

Bundled with

new machine

Parts No

024412381/024412382

Details

H/clamp pressing pressure control for plate

head

9

Parts Name

T/Clamp pull spring

Bundled with

new machine

Parts No

024812700

Details

T/clamp pressing pressure control for plate

tail

Chapter 8: Consumables Parts and Spare Part

8.1 HDI-600Bundled Spare Parts List

Consumables Parts and Spare Parts

No

DESCRIPTION

PICTURE

TYPE

1

Parts Name

Driver UIM24004(2.9A)

Bundled with

new machine

Parts No

022021080

Details

Common driver for Drive Motors

2

Parts Name

Optocoupler Sensor

GK152-C/M

Bundled with

new machine

Parts No

022025063

Details

Used on mechanism drive motors for Zero

Positioning

3

Parts Name

Stainless Steel Hoop φ25-38

Bundled with

new machine

Parts No

050180030

Details

For pipeline connection fixation

4

Parts Name

Timing belt 156-3M-10

Bundled with

new machine

Parts No

022042347

Details

For stepping motor mechanism driving

5

Parts Name

Timing belt 42MXL025

Bundled with

new machine

Parts No

022042330

Details

For stepping motor mechanism driving

6

Parts Name

Optocoupler Sensor GK152-CO/M

Bundled with

new machine

Parts No

022028431

Details

Zero position sensor for scanning platform

(L/R)

7

Parts Name

（UL）

Fuse OTM10(250V/OA) /OTM20

Bundled with

new machine

Parts No

060108137/060108138

Details

For currents/pumps/laser box wiring

protections

8

Parts Name

H/Clamp Panel (R) Torsion Spring / (L)

Torsion Spring

Bundled with

new machine

Parts No

024412381/024412382

Details

H/clamp pressing pressure control for plate

head

9

Parts Name

Tail Clamp Pull Spring

Bundled with

new machine

Parts No

024812700

Details

T/clamp pressing pressure control for plate

tail

8.2HDI-920Bundled Spare Parts List

48 / 55

Consumables Parts and Spare Parts

No

DESCRIPTION

PICTURE

TYPE

1

Parts Name

Driver UIM24004(2.9A)

Bundled with
new machine

Parts No

022021080

Details

Common driver for Drive Motors

2

Parts Name

OptocouplerSensor GK152-C/M

Bundled with
new machine

Parts No

022025063

Details

Used on mechanism drive motors for Zero

Positioning

3

Parts Name

Stainless Steel Hoop φ25-38

Bundled with
new machine

Parts No

050180030

Details

For pipeline connection fixation

4

Parts Name

Timing Belt 156-3M-10

Bundled with
new machine

Parts No

022042347

Details

For stepping motor mechanism driving

5

Parts Name

3M Electrical Tape

Bundled with
new machine

Parts No

060201754

Details

Plate end mounting used

6

Parts Name

OptocouplerSensorGK152-CO/M

Bundled with
new machine

Parts No

022028431

Details

Zero position sensor for scanning platform

(L/R)

7

Parts Name

茗熔保险管

RT18-32（R015）10A

Bundled with
new machine

Parts No

029083878

Details

To limit excessive current flows & prevent

wires from heating up and burns.

8.3 HDI-1600Bundled Spare Parts List

49 / 55

Chapter 9: Appendix -Wiring Diagram

M

2505M

装卸版动作电机

Plate pressing

motor

M

2506M

装版压版电机

Plate pressing

motor

M

2511M

焦距调节电机

Focus adjusting motor

2505D

UIM24004

8细分

Dial code 8

2511D

UIM24002

2细分

Dial code 2

2506D

UIM24004

8细分

Dial code 8

红

黑

143

5

棕黄绿

白

主板接口板

J11→

LBMIO-INT

J11→

2

6

红

黑

143

5

棕黄绿

白

主板接口板

J5→

LBMIO-INT

J5→

2

6

红

黑

143

5

棕黄绿

白

主板接口板

J6→

LBMIO-INT

J6→

2

6

RST

PUL

DIR

VCC

24-

24+

RST

PUL

DIR

VCC

24-

24+

RST

PUL

DIR

VCC

24-

24+

2.9A2.9A

1.0A

M

2512M

物距调节电机

Zoom adjust motor

2512D

UIM24002

2细分

Dial code 2

红

黑

143

5

棕黄绿

白

2

6

主板接口板

J12→

LBMIO-INT

J12→

RST

PUL

DIR

VCC

24-

24+

1.0A

M

2513M

翻版挡板电机

Plate loading&unloading action motor

2513D

UIM24002

8细分

Dial code 8

红

黑

143

5

棕黄绿

白

主板接口板

J13→

LBMIO-INT

J13→

2

6

RST

PUL

DIR

VCC

24-

24+

1.0A

红red

蓝blue

绿green

黑black

翻版挡板电机零位

Plate stopper motor

zero position

版尾↓方向按键

Tail clamp↓direction

button

焦距调节电机零位

Focus adjusting

motor zero position

装版压版电机零位

Plate pressing motor

zero position

装版光鼓表面检测

Loading Drum Check

气压急停信号

Vaccum emergency stop

detection

物距调节电机零位

Objective distance

adjusting zero position

取消发版键

Cancel button

3

1

2

-

+

IN

2109

→JS9

3

1

2

-

+

IN

2112

→JS12

312

-

+

IN

2113

→JS13

3

1

2

-

+

IN

2114

→JS14

312

-

+

IN

2115

→JS15

3

1

2

-

+

IN

2120

→JS20

3

1

2

-

+

IN

2121

→JS21

3

1

2

-

+

IN

2122

→JS22

装卸版动作电机零位

Plate loading&unloading

action motor zero position

3

1

2

-

+

IN

2103

→JS3

3

1

2

-

+

IN

2107

→JS7

3

1

2

-

+

IN

2108

→JS8

版尾↑方向按键

Tail clamp↑direction

button

确定按键

Confirm button

3

1

2

-

+

IN

2123

→JS23

3

1

2

-

+

IN

2124

→JS24

→JS1

→JS2

信号短接

Short-circuit

信号短接

Short-circuit

吸尘气压检测

Aspirating pressure

detection

3

1

2

-

+

IN

2126

→JS26

开盖停止信号

（安全开关）

Top cover safety switch

3

1

2

-

+

IN

2125

→JS25

版尾↓方向按键指示灯2603D

Tail clamp↓direction button

indicator light

确定按键指示灯2604D

Confirm button

indicator light

取消按键指示2607D

Cancel button

indicator light

CN4→

2

+ 1

-

24V

CN7→

2

+ 1

-

24V

CN3→

2

+ 1

-

24V

CN9B→

真空气泵变频器

Vacuum pump

inverter

2

1

2701D

CN4→

CN5→

平衡控制电磁铁（左）

Balance control

electromagnet(left)

2

1

2604D

2

1

2605D

版尾↑方向按键指示灯2602D

Tail clamp↑direction button

indicator light

CN2→

2

+ 1

-

24V

2514D

红

黑

143

5

棕黄绿

白

2

6

主板接口板

J14→

LBMIO-INT

J14→

RST

PUL

DIR

VCC

24-

24+

DR

ENPU

V+

+

V-

三色灯

控制板

Tri-color light

contorl panel

CN10→

光鼓表面检测零位

Loading Drum Check

zero position

2

1

2610D

CN12→

2

1

2612D

CN11→

压版锁定电磁铁

Pressure plate

locking

electromagnet

2

1

2611D

平衡控制电磁铁（右）

Balance control

electromagnet(right)

润滑油泵控制端口

Oil pump control

port

brown

yellow

green

White

Black

red

brown

yellow

green

White

Black

red

brown

yellow

green

White

Black

red

brown

yellow

green

White

Black

red

brown

yellow

green

White

Black

red

brown

yellow

green

White

Black

red

红red

棕brown

橙orange

黄yellow

红red

棕brown

橙orange

黄yellow

黄yellow

红red

橙orange

黑black

黄yellow

红red

橙orange

黑black

黑black

绿green

黄yellow

红red

三色灯

Tri-color light

HDI-600主控部分接线示意图

HDI-600 Mainframe Control Wiring Diagram

光鼓平衡位置检测

Drum balance

position detection

光鼓版尾位置检测

Tail clamp postion

detection

开盖停止信号（预留）

（安全开关）

Top cover safety switch

驱动器正面拨码

Driver front side dip

switch

驱动器背面拨码

Driver back side dip

switch

1

2ON1

2

ON

1

2ON1

2

ON

1

2ON1

2

ON

1

2ON1

2

ON

1

2ON1

2

ON

整步

Full step

2细分

Dial code 2

4细分

Dial code 4

8细分

Dial code 4

16细分

Dial code 16

B

￣Z￣A￣

GND

+5V

B

Z

A

8

9

10

11

12

13

14

6745231

BLUE 蓝

BLUE/BLACK 蓝/黑

GREEN 绿

GREEN/BLACK 绿/黑

YELLOW 黄

YELLOW/BLACK 黄/黑

RED 红

BLACK 黑

A CH Output

A CH Output

B CH Output

B CH Output

Z CH Output

Z CH Output

DC +5V

GND

￣

￣

￣

SCSI 14焊接式公头

Welded connector

HDI600-码盘2301S接线

HDI600-Encoder 2301S cable

→JS4

信号短接

Short-circuit

CN1→

版台靠规电磁铁

loading table side

gauge electromagnet

2

1

2601D

LBMIO-INT

主控制板接口

Main IO Board

1

226

25

JPC

JPB

JPA

KLUsb128

JPD

1

2

3

2

31

1

2

2

6

25

JPC

JPB

JPA

JPD

1

2

3

2

31

JPA

JPB

CNP5

+ V3 -

24V

+

-

COM1

连接激光控制模块

To laser control module

COM2

CNS1

CNS2

J33

CNP1

V1+

V1-

+

-

+

-

5V

CNP2

+

V2 -

24V

+

-

CN1

+

-

CN2

+

-

CN3

+

-

CN4

+

-

CN5

+

-

CN6

+

-

CN7

+

-

CN8

+

-

CN9

+

-

+

-

LH

+

-

RH

P5V

CN17

DSVEMT2

V3-

2204

平台左零位(B)

Left zero position

2203

平台右零位(A)

Right zero position

1

2

3

2

31

1

2

3

2

31

1

232

31

1

232

31

J35

J36

DSVEMT1

V3-

DSVEMT22

V3-

DSVEMT21

V3-

5V

GND

Input

5V

GND

光鼓(Y轴)伺服电机

驱动器

To Drum Servomotor

driver

直线(X轴)伺服电机

驱动器

To linear

Servomotor driver

CN1~CN14驱动输出,驱动电压为24V
CN1~CN14 Voltage output is 24V

主控制板

CN14

码盘2301S

Encoder2301s

JPE

GND

GND

RX

TX

紧停开关A

Emergency switch A

紧停开关B

Emergency switch B

2401S

CNP4 CN10

+

-

CN11

+

-

CN12

+

-

CN9B

CN10B

JS2JS3JS4JS5JS6JS7JS8JS9

JS10

JS12

V1-

V1+

DR

ENPU

V+

+

V-

+

­IN

JS1

+

- IN

+

- IN

+

- IN

+

- IN

+

- IN

+

- IN

+

- IN

+

- IN

+

- IN

JS13JS14JS15JS16JS17JS28JS19JS20

+

- IN

+

- IN

+

- IN

+

- IN

+

- IN

+

- IN

+

- IN

+

- IN

+

- IN

JS22JS24

+

- IN

+

- IN

JS21JS23

+

- IN

+

- IN

JS11

-

5V

24V

IN

JS26

-

5V

24V

IN

JS28

-

5V

24V

IN

JS25

-

5V

24V

IN

JS27

-

5V

24V

IN

+

-

24V

GND

GND

RX

TX

平台右限位(A)

Right limitation

平台左限位(B)

Left limitation

安全开关2402S

磁簧开关2402S

J1J2

J3

J4

J5

J6

J7

J8

J9

J10

J11

J12

J13

J14

DR

ENPU

V+

+

V-

DR

ENPU

V+

+

V-

DR

ENPU

V+

+

V-

DR

ENPU

V+

+

V-

DR

ENPU

V+

+

V-

3红 red

2蓝 blue

1黑 black

3红 red

2蓝 blue

1黑 black

3红 red

2蓝 blue

1黑 black

3红 red

2蓝 blue

1黑 black

3红 red

2蓝 blue

1黑 black

3红 red

2蓝 blue

1黑 black

3红 red

2蓝 blue

1黑 black3*2蓝 blue

1黑 black

4红 red3*2蓝 blue

1黑 black

3红 red

2蓝 blue

1黑 black

3红 red

2蓝 blue

1黑 black1*2白 white3*3红 red

2蓝 blue

1黑 black3*2蓝 blue

1黑 black

3红 red

2蓝 blue

1黑 black

3红 red

2蓝 blue

1黑 black

3红 red

2蓝 blue

1黑 black

3红 red

2蓝 blue

1黑 black

3红2蓝1屏蔽

4红 red3*2蓝 blue

1黑 black

4红 red3*2橙 orange

1蓝 blue

DR

ENPU

V+

+

V-

DR

ENPU

V+

+

V-

DR

ENPU

V+

+

V-

DR

ENPU

V+

+

V-

DR

ENPU

V+

+

V-

DR

ENPU

V+

+

V-

DR

ENPU

V+

+

V-

DR

ENPU

+

V-

V+

2黑 black

1蓝 blue

2黑 black

1蓝 blue

2黑 black

1蓝 blue

2黑 black

1蓝 blue

2黑 black

1蓝 blue

2黑 black

1蓝 blue

2黑 black

1蓝 blue

2黑 black

1蓝 blue

2黑 black

1蓝 blue

2黑 black

1蓝 blue

2黑 black

1蓝 blue

2黑 black

1蓝 blue

蓝 blue

黑 black

蓝 blue

黑 black

蓝 blue

黑 black

蓝 blue

黑 black

蓝 blue

黑 black

蓝 blue

黑 black

蓝 blue

黑 black

蓝 blue

黑 black

蓝 blue

黑 black

蓝 blue

黑 black

蓝 blue

黑 black

蜂鸣器

BUZZER

BZ

2510D

主板接口板

J10→

LBMIO-INT

J10→

14352

6

黑 black

蓝 blue

CN8→

吸尘气泵变频器

Vacuum pump

inverter

2

1

2703D

除尘吹气电机

dust blowing motor

2

1

2703D

2

1

蓝 blue

黑 black

CN6→

2

1

2606D

光鼓有无版零位控制

Plate detection

sensor zero position

control

蓝 blue

黑 black

Appendix

Appendix

T

B

-

C

P

L N

-24

HDI-600供电部分接线示意图

HDI-600 Power Supply Part Wiring Diagram

2*14

#

AW

G

2*14#AWG

L N

-5

+5

SP-M

上海衡孚开关电源

HENGFU Switch Power

Supply

HF25W-SL-5

上海衡孚开关电源

HENGFU Switch Power Supply

HF320W-SC-24

保险丝座

Fuse Holder

TFBR-321N

SP-T

SP-M1

FLS

滤波器 filter

直线电机驱动器

linear Motor Driver

1

M

直线伺服电机

Linear Servomotor

SBSD-E

SBSD-C

3*16#AWG

2

*

16

#

AWG

DL-6D1

2701F

接线端子

Binding Post

3*16#AWG

3

*

16

#

AWG

真空气泵风机

Vacuum Pump Centrifuge Fan

卡固轴流风扇

KAKU Axial

flow Fan

KA1725/5HA2

BMT

M

2701P

漩涡真空气泵

Vacuum pump

2701D

主板接口板CN9B

LBMIO-CN9B

3*16#AWG

连接至激光控制箱

To laser control box

2701M

2*20#AWG

3

*

16

#

AWG

Laser

87

65

43

2

1

10A

T

B

-

M

P

-24

+24

+24

变频器（1.5kw）

inverter（1.5kw）

光鼓伺服驱动器(1.5kw）

Drum Servomotor driver

1

500W15Ω

制动电阻

Break Resistor

DSD-M

DSD-E

M

光鼓伺服电机1.5kW

Drum Servomotor 1.5kW

DSD-C

M

2703P

吸尘气泵

2BH220-H26

Aspirating vacuum pump

2703D

主板接口板CN8

LBMIO-CN8

3*16#AWG

2703M

87

65

43

2

1

变频器（1.5kw）

inverter（1.5kw）

N

FLM

FLC

主控电源输入

Control Power

Input(UPS)

220V 50Hz

主机电源输入

Mainframe

Power Input

220V 50Hz

N1

L1

L

滤波器 filter

滤波器 filter

N1

L1

L

N

N1

L1

N

L

N

N1

L1

L

FU20A

主板接口板CNS1

LBMIO-CNS1

DSD-P

主板接口板CNS2

LBMIO-CNS2

连接至制冷控制箱

To Refrigeration system

接地线

Ground

接对应设备壳体

For Related

Device Shield

主板接口板

Main I/O Board

（LBMIO-INT）

CNP1

CNP4 CNP5CNP2

CNP1 CNP2 CNP3 CNP4 CNP5

CNP6 CNP7 CNP8 CNP9CNP10CNP11

POWER-SH

黑 black
蓝 blue

黑 black
蓝 blue

黑 black
蓝 blue

黑 black

蓝 blue

黑 black

黑 black

蓝 blue

蓝 blue

黄 yellow

红 red

蓝 blue

蓝 blue

黑 black

黄 yellow

红 red

蓝 blue

蓝 blue

蓝 blue

黑 black

黑 black

蓝 blue

黄 yellow

红red

蓝 blue

黄 yellow

红red

轴流风机

Axial flow fan

DC24V

红 red
黄 yellow
蓝 blue

红 red

蓝 blue

L L L L L N N N N N L L N N

51 / 55

Appendix

52 / 55

Appendix

T

B

-

C

P

L N

-24

HDI-920供电部分接线示意图

HDI-920 Power Supply Part Wiring Diagram

2*14 #AW

G

2*14 #AWG

L N

-5

+5

SP-M

上海衡孚开关电源

HENGFU Switch Power

Supply

HF 25 W-SL -5

上海衡孚开关电源

HENGFU Switch Power Supply

HF 320 W-SC -24

保险丝座

Fuse Holder

TFBR-321N

SP-T

SP-M1

FLS

滤波器 filter

直线电机驱动器

linear Motor Driver

1

M

直线伺服电机

Linear Servomotor

SBSD-E

SBSD-C

3*16#AWG

2*1

6

#AW

G

DL-6D1

2701F

接线端子

Binding Post

3*16 #AWG

3*1

6#A

W

G

真空气泵风机

Vacuum Pump Centrifuge Fan

轴流风扇

Axial flow Fan

KA1725/5HA2 BMT

M

2701P

漩涡真空气泵

Vacuum pump

2701D

主板接口板CN9B

LBMIO-CN9B

3*16#AWG

连接至激光控制箱

To laser control box

2701M

2*20 #AWG

3

*

16#

A

W

G

Laser

8765432

1

10A

T

B

-

M

P

-24

+24

+24

变频器（1.5kw）

inverter（1.5kw）

光鼓伺服驱动器(1.5kw）

Drum Servomotor driver

1

500W10Ω

制动电阻

Break Resistor

DSD-M

DSD-E

M

光鼓伺服电机1.5kW

Drum Servomotor 1.5kW

DSD-C

M

2703P

吸尘气泵

2BH220-H26

Aspirating vacuum pump

2703D

主板接口板CN8

LBMIO-CN8

3*16#AWG

2703M

87654321

变频器（1.5kw）

inverter（1.5kw）

N

FLM

FLC

主控电源输入

Control Power

Input(UPS)

220V 50Hz

主机电源输入

Mainframe

Power Input

220V 50Hz

N1

L1

L

滤波器 filter

滤波器 filter

N1

L1

L

N

N1

L1

N

L

N

N1

L1

L

FU20A

主板接口板CNS1

LBMIO-CNS1

DSD-P

主板接口板CNS2

LBMIO-CNS2

连接至制冷控制箱

To Refrigeration system

接地线

Ground

接对应设备壳体

For Related

Device Shield

黄 yellow

红 red

蓝 blue

蓝 blue

黑 black

黄 yellow

红 red

蓝 blue

蓝 blue

蓝 blue

黑 black

黑 black

主板接口板

Main I/O Board

（LBMIO-INT）

CNP1

CNP4 CNP5CNP2

CNP1 CNP2 CNP3 CNP4 CNP5

CNP6 CNP7 CNP8 CNP9CNP10CNP11

POWER-SH

黑 black
蓝 blue

黑 black
蓝 blue

黑 black
蓝 blue

黑 black

蓝 blue

黑 black

黑 black

蓝 blue

蓝 blue

L L L L L N N N N N L L N N

棕 broen

蓝 blue

红 red
黄 yellow
蓝 blue

红 red

蓝 blue

黄 yellow

蓝 blue

红 red

黄 yellow

蓝 blue

红 red

轴流风机

Axial flow fan

DC24V

红 red
黄 yellow
蓝 blue

53 / 55

Appendix

54 / 55

Appendix

TB-CP

10A

TB-MP

L1

L

N

N1

L1

L

N

N1

安全开关

Switch

L

N1

N

L1

L N

-24

L N

-5

+5

SP-M

上海衡孚开关电源

HENGFU Switch Power Supply

HF25W-SL-5

上海衡孚开关电源

HENGFU Switch Power Supply

HF320W-SC-24

SP-M1

-24

+24

+24

直线伺服电机驱动器

Linear servomotor Driver

1

SBSD-M

SBSD-E

M

SBSD-C

R S T

LC1 LC2

-

P(+)

U VT C W

3
*
16

#
AWG

连接至制冷控制箱

To Refrigeration system

真空气泵风机

Vacuum Pump

Centrifuge Fan

连接至激光控制箱

To laser control box

M

2701P

真空气泵

4BH320-H36

vacuum pump

主板接口板CN9B

LBMIO-CN9B

3*16#AWG

2701M

87
65
43
2
1

变频器

frequency converter

3
*
16

#
AWG

细分盒

Signal adapter

HDI-1600动力部分接线示意图

HDI-1600 power part wiring diagram

主机电源输入

Mainframe Power Input

220V 50Hz/60Hz 10A

FLM

滤波器 filter

滤波器 filter

FLC

滤波器 filter

M

3*16#AWG

2703M

87
65
43

2
1

吸尘/进版气泵

2BH220-H16

dust cleaner/loading

vacuum pump

主机电源输入

Mainframe Power Input

220V 50Hz/60Hz 16A

主板接口板CN11

LBMIO-CN11

主板接口板CN8

LBMIO-CN8

光鼓伺服驱动器

Drum Servomotor driver

1

400W10Ω

制动电阻

Break Resistor

DSD-M

DSD-E

M

光鼓伺服电机

Drum Servomotor

DSD-C

变频器

frequency converter

SP-T

Laser

SP-F

2703P

DSD-P

SBSD-P

直线伺服电机

Linear Servomotor

主板接口板CNS2

LBMIO-CNS2

主板接口板CNS1

LBMIO-CNS1

接地线

Ground

接对应设备壳体

For Related

Device Shield

速普接线端子

SUPU Binding Post

204951&204954

主板接口板

Main I/O Board

（LBMIO-INT）

CNP1

CNP4 CNP5CNP2

CNP1 CNP2 CNP3 CNP4 CNP5

CNP6 CNP7 CNP8 CNP9CNP10CNP11

黑 black
蓝 blue

黑 black
蓝 blue

黑 black
蓝 blue

黑 black

蓝 blue

黑 black

黑 black

蓝 blue

蓝 blue

黄 yellow

红 red

蓝 blue

蓝 blue

黑 black

黄 yellow

红 red

蓝 blue

蓝 blue

蓝 blue

黑 black

黑 black

红 red
黄 yellow
蓝 blue

红 red
黄 yellow
蓝 blue

蓝 blue

红 red

55 / 55