Please check the delivery. Despite the fact that all products from Emotron are
carefully inspected and packed, transport damage may occur:
•Your shipment should contain the Emotron M10 shaft power monitor, a
current transformer, 2x terminal covers (optional*) and this instruction
manual.
•Check carefully that the equipment ordered complies with the motor's
input voltage and that the current transformer rating is as stated on the
delivery note.
•Check that the contents have not been damaged during transport.
•If something is missing, or has been damaged, contact the supplier as well as
the forwarding agent within 48 hours of receipt.
NOTE: If in doubt contact your supplier before installing or commissioning
the product.
Emotron AB 01-2550-01r3Inside the box3
2Safety
•Read this manual thoroughly before installing and using the
Emotron M10.
•The Emotron M10 must be installed by qualified personnel.
•Always disconnect supply circuits prior to installation.
•The installation must comply with standard and local regulations.
•Pay special attention to the information in this chapter and the parts marked
WARNING and CAUTION in the chapter on operation.
•Check that the Emotron M10 and the equipment are correctly connected
before use.
•Should questions or uncertainties arise, please contact your local sales outlet
or see Chapter 11 page 26, Service.
•Faults that arise due to faulty installation or operation are not covered by the
warranty.
NOTE: Removing or tampering with the seal on the housing will invalidate
the warranty.
4SafetyEmotron AB 01-2550-01r3
3Description
This instruction manual describes the installation and commissioning of the
Emotron M10 shaft power monitor. The Emotron M10 is a single function
monitor intended for machine builders and OEMs. It is the ideal choice for
price sensitive applications requiring only basic under- or overload protection.
For more advanced load monitoring we recommend the Emotron M20 shaft
power monitor.
The Emotron M10 is well suited for supervising induction motor driven equipment, such as centrifugal pumps, magnetic pumps, mixers, scrapers, crushers
and conveyors in applications with drive motors of up to 50 A. It can also be
used as an electronic shear pin (Motors max. 50A).
The Emotron M10 provides reliable monitoring and protection, optimizing
production equipment and minimizing expensive breakdowns and interruptions. It immediately detects any abnormal condition and initiates a warning. If
the normal machine load level is exceeded, the internal relay changes state and
the alarm LED turns red (LED is green at normal load). The output relay contact can be used for alarm indication and/or for machine shut-down.
Shaft power is calculated by measuring motor input power and subtracting the
motor power loss calculated using a unique principle. Calculating shaft power
gives more reliable supervision than non-linear techniques, such as current and
phase angle measurements. Current measurement is only sufficient at high
motor loads and phase angle only at low loads. Input power, sometimes called
true or real power, is linear but ignores motor power loss.
Using the motor as its own sensor means no external sensors or extra cabling are
required. By taking into account the motor power losses, the monitor is able to
accurately measure the shaft power supplied by the motor to the application.
This advanced technique allows the Emotron M10 to monitor the "application
load" rather than the total motor load, which includes the varying motor losses.
The monitor is easy to install and is mounted on a standard DIN rail. It is easy
to select and set up the function you wish to use, for example under- or overload
protection, relay function, response delay or alarm margin. The "Auto Set"
function can be used to set the desired load level automatically.
For further information, visit www.emotron.com.
Emotron AB 01-2550-01r3Description5
4Getting Started
4.1Please take note of the safety section
1. Pay special attention to the safety section in this manual and the parts
marked CAUTION.
2. Check that the motor/supply voltage corresponds to the values on the
Emotron M10 product label at the side of the monitor.
3. Make a note of the motor's rated power and rated current from its nameplate. Confirm that the current transformer supplied is of the correct size
according to table 1, page 11 in this manual.
4.2Connection and set-up before first start
1. Connect the Emotron M10 according to Chapter 5 and Fig. 1.
2. Make sure all safety measures have been implemented and switch on the
supply voltage - Power LED turns green.
3. Minimum parameters to be set are "Rated Power" and desired relay function
"Max or Min", see Chapter 8, Table 2, 3 and Fig. 6.
4. Press PAR once - "LED" AUTO SET turns green.
5. Keep pressing PAR until the desired parameter is selected e.g. RATED
POWER, see Chapter 8, Table 2 and 3.
6. Press VAL - Factory set value or earlier set value flashes e.g. "64".
7. Keep pressing VAL until desired value is displayed (0 - 64).
8. Confirm chosen value by pressing PA R.
9. Press PAR again and repeat steps 4 to 8 for all parameters except for AUTO
SET. See Chapter 8, Table 2, 3 and Fig. 6 for possible value settings for
each of the eight parameters.
10. Start and run the motor/system at normal load conditions, also wait until
the START DELAY has expired.
HINT!
Short-circuit the output relay during the set-up, this prevents the equipment
stopping unintentionally, see Hint! in Chapter 5.
11. Press PA R once - "LED" AUTO SET turns green.
6Getting StartedEmotron AB 01-2550-01r3
12. Press and hold VA L for 3 seconds, at normal machine load. The Auto Set
load level is automatically set and the LED is switched off.
13. Set/reset e.g. start delay, response delay, margin, etc. if necessary
(see Chapter 8, Table 2, 3 and Fig. 6).
If the machines "normal" load level is exceeded, the internal relay change state
and the alarm LED turns red (LED is green at normal load).
Emotron AB 01-2550-01r3Getting Started7
5Wiring
5
8
7
6
2
1
13
11
9
CTMxxx
L3
L2
L1
K1
K1
RES
S1 S2
L2
L3
L1C
NO
NC
M10
UVW
M
K1
Max. 240 VAC (alt. 0 VDC-)
Stop
Start
N (alt. 48 VDC+)
Please see CTM information
on table 1, page 11 .
Note: Monitor voltage,
see note on page 9.
The following wiring diagram provides an example of how the Emotron M10
can be connected to control the start/stop circuit of a three-phase motor, Fig. 1,
page 8. Connections to a single-phase motor are described later in this manual
(Fig. 2).
1. The current transformer CTMXXX must be placed in the same phase that is
connected to terminal 9, phase L1, see Fig. 1. Failure to follow this requirement will result in the monitor failing to function.
2. For single-phase connection see Fig. 2, page 9.
Normally the appropriate current transformer (CTM XXX) will have been
ordered and shipped with the Emotron M10. Check that this is the case; see
Chapter 6 page 11 Selection of current transformer, contact the supplier if in
doubt.
When using DC voltage, terminal 6 should be connected to negative polarity
(ground) and terminal 5 to positive polarity (max. 48 VDC), see Fig. 1, page 8.
See also the alternative auxiliary circuit Fig. 11, page 29.
NOTE: The current transformer (CTMxxx) must be placed in the same phase
K1
L
N
M
M10
NC
NO
CL1
L3
L2
S2S1
RES
L1
N
CTMxxx
9
11
13
1
2
6
7
8
5
that is connected to terminal 9, phase L1, see Fig. 1. Make sure that the
Emotron M10 voltage range e.g. 3x100-600 VAC matches the connected
motor/line voltage, e.g. 3x400V.
Hint
If the START/STOP is connected as per Fig. 1, it is recommended that terminals 6 and 7 be bypassed during settings. After the settings are completed the
bypass must be taken out.
Please use the enclosed plastic (rubber) insert (if ordered, optional) to cover the
monitor terminals.
Alternative example for single-phase connection
This wiring example shows the alternative connection to be made with regard to
a single-phase connection. Refer to Fig. 1 for the remaining wiring.
Fig. 2Single-phase wiring example (alternatively see Fig. 10, page 28)
Emotron AB 01-2550-01r3Wiring9
5.1Latched or un-latched alarm
Un-Latched (Auto Reset)
when voltage supplied to
terminal 5 and 6.
Latched Alarm when
terminal 5 and 6 opened
(not connected).
R
E
S
E
T
567 8
567 8
MAX 240 VAC (alt. DC-)N (alt. DC+)
Unlatched
(Auto Reset)
Latched
Fig. 3Wiring example for latched or un-latched alarm.
When using DC voltage, alternatively see Fig. 11, page 29.
If terminal 5 is not connected, see Fig. 3, the alarm is not automatically reset
when the machine load is normal again after an alarm situation. The alarm is
then latched; function "Latched alarm". The alarm can then be manually reset
by pressing both PAR and VAL buttons at the same time for 3 seconds. It is only
possible to reset an alarm if the power level is on the "right side" of the set alarm
level (depending on under- or overload monitoring).
If, however, terminal 5 is connected to an AC or DC signal the alarm will be
reset automatically (un-latched alarm). This is only possible if the power level is
on the "right side" of the set alarm level.
10WiringEmotron AB 01-2550-01r3
6Selecting the current transformer
6.1For motors up to 50 A
1. Check the rated motor current on the motor plate.
2. Compare this value with the rated motor current in Table 1.
3. From Table 1, select the current transformer and the appropriate numbers of
windings.
Table 1Current transformer and number of primary windings.
Number of primary windings
RATED MOTOR CURRENT (A)
CTM010CTM025CTM050
0.4 - 1.010
1.01 - 2.05
2.01 - 3.03
3.1 - 5.02
5.1 - 10.01
10.1 - 12.52
12.6 - 251
26 - 50A1
6.1.1Example
Rated motor current = 12 A.
•Select 10.1 - 12.5 A from the first column in table 1 and choose CTM 025
with two (2) primary windings (the motor wire is drawn through the CTM
hole twice).
NOTE: Max. length of CTM cable is 1 m (39 inches). For motors with rated
current over 50 A Emotron M20 must be used, contact your supplier.
In order to ensure an accurate calibration of the Emotron M10, it is essential
that you use the correct CTM and apply the exact number of windings in
accordance with the above table.
Emotron AB 01-2550-01r3Selecting the current transformer11
NOTE: Normally the appropriate Current Transformer (CTM XXX) will have
L1
L2
L3
1
2
S1
S2
M
3
M10
2 windings
CTM025
P2
1
2
P2
5:1
5:2
5:3
been ordered and shipped with the Emotron M10. Check that this is the
case; contact the supplier if in doubt.
Fig. 4Example CTM 025 with 2 windings for a 12 A motor
CAUTION: Terminals 1 and 2 (S1, S2) carry live voltage.
Fig. 5Example 1, 2 and 3 windings.
NOTE: The current transformer connection and orientation are not polarity
sensitive, but must be connected to the same phase that is being referenced
for terminal 9 of the Emotron M10.
12Selecting the current transformerEmotron AB 01-2550-01r3
7Operation
Make sure that the enclosed plastic (rubber) insert (if ordered, optional) covers
the monitor terminals before you start programming.
If the normal machine load level is exceeded, the internal relay changes state and
the Power/Alarm LED turns red. The LED is green at "power on" and at normal load.
7.1LED
•A constant green LED indicates a parameter type.
•A flashing green LED indicates a value.
Under normal system operation, the eight LEDs are all off (see table 2, page
18). Any illuminated LEDs will be automatically switched off 30 seconds after
the last key press.
Emotron AB 01-2550-01r3Operation13
7.2Auto Set
PARVAL
RESET 3s.
Rated Power
Relay Inverted
Alarm Current=0
Max Or Min
Response Delay
Start Delay
Margin
Auto Set
64
32
16
8
4
2
1
0
Power /
Alarm
11
L2
13
L3
9
L1
8NO7NC6
C
2S21
S1
5
RES
M10
PAR
Parameter change
(LED light constant
green) - pressing PAR
key when parameter is
displayed proceeds to
next parameter.
VAL
Value setting - Pressing
VAL key when green LED is
flashing increases value. A
changed value is confirmed by pressing PAR.
Reset input
Terminal 5 and 6 are used
for external reset and selection of latched/unlatched
alarm.
Current input
Terminal 1 and 2. Current Transformer; CTM
010, 025 or 050 (Max.
50 A motor).
Relay output
Terminal 6, 7 and 8 output
relay.
Motor terminals
Terminal 9 (L1), 11 (L2)
and 13 (L3) for supply and
motor voltage input.
Power/Alarm
The Power/Alarm LED
turns green at "power
on" and at normal load.
Red at alarm.
Reset
Reset a latched alarm
by pressing both PAR
and VAL at the same
time for 3 seconds.
The alarm load level is automatically set by the Auto set function, see Chapter 8
The value for a parameter, e.g. seconds, kW, HP or margin, can only be set as
0, 1, 2, 4, 8, 16, 32 or 64. Select closest value.
The Emotron M10 with article number 01-3160-00 "Fast Response" (M10 FR)
is identical with the standard Emotron M10 except for where the start-up delay
and the response delay are shorter than below:
•Article number 01-2487-10 standard Emotron M10:
RESPONSE DELAY: 0.05 - 64 s
START-UP DELAY: 1 - 64 s
•Article number 01-3160-00 "Fast Response" (M10 FR):
RESPONSE DELAY: 0.05 - 6.4 s
START-UP DELAY: 0.1 - 6.4 s
14OperationEmotron AB 01-2550-01r3
The Emotron M10 is a single function monitor intended for machine builders
and OEMs. It is the ideal choice for price sensitive applications requiring only
basic under- or overload protection. If the operator needs to know the normal
load level and set load level of the output shaft power either in percent or kW/
HP the Emotron M20 must be used.
Emotron AB 01-2550-01r3Operation15
8Programming
64
32
16
8
4
2
1
0
Rated Power
Relay Inverted
Block Current =0
Max or Min
Response Delay
Start Delay
Margin
Aut set
Parameter change
(LED light constant green)
Value setting
(Green LED is flashing)
Set-up and program the Emotron M10 according the "Example" on page 17,
see also table 2, page 18, table 3, page 19 and Fig. 7, page 19.
In Chapter 4 more information and hints are given about connection and setup before the first start-up.
Fig. 6Parameter change and value setting.
16ProgrammingEmotron AB 01-2550-01r3
When the Emotron M10 is installed, the machine is running, and the normal
machine load level is exceeded, the internal relay changes state and the Power/
Alarm LED turns red. The LED is green at normal load.
CAUTION: Make sure that all safety measures have been taken before
switching on the supply voltage and starting the motor/machine in order to
avoid personal injury.
Example: Conveyor with overload protection
Conveyor with overload protection, motor 11 kW (Fig. 7, page 19).
1. Check output power on motor plate and see table 3 (11 kW = Rated Motor
Power 6.1- 12) - setting 8.
2. Switch on the supply voltage - Power LED green.
3. Press PAR once - “LED” AUTO SET turns green.
4. Keep pressing PAR until RATED POWER is selected, see Fig. 6, page 16.
5. Press VAL - Value “64” flashes (factory setting).
6. Set recommended value according to table 3. Keep pressing VAL until chosen value (8) flashes.
7. Confirm chosen value by pressing PAR.
8. Press PAR again and select MAX.
9. Press VAL . Choose the factory setting MAX - Overload Protection - “1”.
10. Confirm chosen value (1) by pressing PA R.
11. Press PAR again and select RELAY INVERTED.
12. Press VAL. Choose the factory setting “no” = “0”.
13. Confirm chosen value (0) by pressing PA R.
The above parameters are necessary to set for safe functioning. Note that “Rated
power”for the motor must be set before Auto Set.
Hint
Change the load on the machine to find out if appropriate load limit margin is
set correctly. You can also reduce the margin by one or more steps to find out at
what level the machine will trip. See Fig. 7, page 19. Set/reset e.g start delay,
response delay, trip margin etc. if necessary (see table 2, page 18).
Emotron AB 01-2550-01r3Programming17
More hints
•If the alarm level is difficult to set - simply perform an Auto Set when the
motor is stopped. Then start the machine, run at normal load and perform
an Auto Set again.
•If a wrong value is unintentionally set - simply set a new value. If the value is
not confirmed by pressing PAR, the new value is not accepted (time out
after 30 seconds).
The product is designed to comply with the RoHS directive, and shall be handled and recycled in accordance with local legislations.
EU (European Union) specifications
EMCEN 61000-6-3, EN 61000-6-2
EN 61000-4-5
Electrical safetyEN 60947-5-1
Rated insulated voltage690 V
Rated impulse withstand voltage4000 V
Pollution degree2
Terminals 3, 4, 5, 6, 7 and 8 are basic insulated from the line.
Terminals 3 and 4 are basic insulated from terminals 5, 6, 7 and 8.
10.2US specifications
FCC (Federal Communications Commission)
This equipment has been tested and found to comply with the limits for a Class
A digital device pursuant to Part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses
and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference, in which
case, the user will be required to correct the interference at their own expense.
10.3Canada specifications
DOC (Department of communications)
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus as set out in the Canadian Interference-Causing
Equipment Regulations. Le présent appareil numérique n’émet pas de bruits
radioélectriques dépassant les limites applicables aux appareils numériques de la
classe A prescrites dans le Règlement sur le brouillage radioélectrique édicté par
le ministère des Communications du Canada.
Emotron AB 01-2550-01r3Technical data25
11Service
This manual is valid for the following model:
Emotron M10.
Document number:01-2550-01
Document version:r3
Date of release:2009-09-15
Emotron AB reserves the right to alter product specifications without prior
notification. No part of this document may be reproduced without permission
from Emotron AB.
For more information contact your local sales outlet or visit us at:
www.emotron.com
Protected by utility patents EP 1027759 and US 6879260
26ServiceEmotron AB 01-2550-01r3
12Appendix
5
8
7
6
2
1
13
11
9
CTMxxx
K1
K1
RES
S1 S2
L2
L3
L1C
NO
NC
M10
U
V
W
M
K1
Max. 240 VAC (alt. 0 VDC-)
Stop
Start
N
Please see CTM information
on table 1, page 11 .
Note: Monitor voltage,
see note on page 9.
(alt. 48 VDC+)
Fig. 9M10 connection example
Emotron AB 01-2550-01r3Appendix27
Fig. 10M10 single-phase connection example
K1
L
N
M
M10
NC
NO
CL1
L3
L2
S2S1
RES
L1
N
9
11
13
1
2
6
7
8
5
28AppendixEmotron AB 01-2550-01r3
24VDC+
0VDC-
5
8
7
6
2
1
13
11
9
CTMxxx
L3
L2
L1
RES
S1 S2
L2
L3
L1C
NO
NC
M10
U
V
W
M
Fig. 11M10 example of auxiliary circuit when VDC is used.
Emotron AB 01-2550-01r3Appendix29
30AppendixEmotron AB 01-2550-01r3
Emotron AB, Mörsaregatan 12, SE-250 24 Helsingborg, Sweden
Tel: +46 42 16 99 00, Fax: +46 42 16 99 49
E-mail: info@emotron.se
Internet: www.emotron.com
Emotron AB 01-2550-01r3 2009-09-15
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