CRL JACKSON 2085 Installation Instructions Manual

INSTALLATION INSTRUCTIONS
CRL JACKSON 2085
CONCEALED VERTICAL ROD
PANIC EXIT DEVICE
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CRL JACKSON PANIC EXIT DEVICES - 2085 CONCEALED VERTICAL ROD
ORDER OF ASSEMBLY AND INSTALLATION
PARTS IDENTIFICATION ���������������������������������������������������������������� 03 - 04
DOOR PREPARATION ��������������������������������������������������������������������� 05
LAYOUT SELECTION ����������������������������������������������������������������� 06 - 09
DOOR HARDWARE INSTALLATION ������������������������������������������������������� 10 - 14
INSERT ROD AND CASE ����������������������������������������������������������������10
INSTALL OPTIONAL MORTISE CYLINDER LOCK AND MOUNTING PAD ��������������������������� 11
INSTALL OPTIONAL EXTERIOR LOCKING LEVER TRIM ���������������������������������������� 12
INSTALL 2085 EXIT DEVICE �������������������������������������������������������������13
OPERATIONS CHECK AND DOGGING INSTRUCTIONS �����������������������������������������14
FRAME PREPARATION AND STRIKE INSTALLATION ����������������������������������������� 15 - 16
DOOR HARDWARE ADJUSTMENTS - UPPER BOLT AND BOTTOM BOLT �������������������������������17
MANUAL CHECK AND OPERATIONS CHECK ����������������������������������������������������18
PACKAGE PARTS AVAILABLE ��������������������������������������������������������������������������� 19
TOOLS REQUIRED
Drill Bits: 1/8", 9/32", 5/16", 7/32", 5/8", 11/16", 1-3/8" Taps: 1/4-20, 10-32, 8-32 Tape Measure Saw Horses Cordless Drill Phillips Head Screw Driver
Framing Square Masking Tape Center Punch Round Metal File Flat Metal File Jigsaw with Metal Cutting Blade Straight Edge
NOTE: Any modications, other than those specied in this document, could result in this product's failure to meet UL safety ratings and void the manufacturer’s warranties.
The rapidly changing technology within the architectural aluminum products industry demands that C�R� Laurence/U�S� Aluminum
reserve the right to revise, discontinue, or change any product line, specication, or electronic media without prior written notice.
NOTE: Dimensions in parentheses ( ) are millimeters unless otherwise noted�
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02
CRL JACKSON PANIC EXIT DEVICES - 2085 CONCEALED VERTICAL ROD
PARTS IDENTIFICATION
FASTENERS PROVIDED USED WITH
CALL
OUT
A
A
B
B
C
QTY. FASTENER
2
1
2
1
4
FASTENER
DESCRIPTION
1/4"-20 x 1/4"
Shoulder Stud
Screws
1/4"-20 x 1/4"
Shoulder Stud Screw
1/4"-20 x 5/16"
Set Screw
1/4"-20 x 5/16"
Set Screw
#10 x 1/2" FH
Self Tapping Screw
PART
PART NUMBER
AND DESCRIPTION
302617 and 302619
Active Head Assembly
301266 Base End
Cap Package
302617 and 302619
Active Head Assembly
301266
Base End
Cap Package
30320
Bottom Bolt Guide
Assembly
D
E
F
G
2
4
2
2
#10-32 x 1/4" FH
Machine Screw
#10-32 x 3/8"
Machine Screw
#8-32 x 2" FH
Machine Screw
#10-32 x 2-1/8"
FHMS
301311
Top Latch Assembly
301345
Top and Bottom
Strike Package
30821J
Optional Mortise Cylinder
Mounting Pad
8500LV01 and 8500LV02
Optional Exterior Trim
with Lever Assembly
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03
CRL JACKSON PANIC EXIT DEVICES - 2085 CONCEALED VERTICAL ROD
PARTS IDENTIFICATION
PARTS LIST
CALL
OUT
H
I
J
K
PART PART NO. DESCRIPTION
DL2170
Optional 1" Single
Mortise Cylinder
Actuator Link included in 2085
30799
Head Assembly
Hardware Package 302607
301287J Rod and Case Assembly - 7/0
30PBAW
Bolt Guide
Adjustment Wrench
L
M
301347
301348
Optional 12" and 24"
Top Rod Extender
301552PKG Rod Silencers (12 Pkg�)
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04
CRL JACKSON PANIC EXIT DEVICES - 2085 CONCEALED VERTICAL ROD
DOOR PREPARATION
REMOVE DOOR AND PREPARE PER TEMPLATE
1� Place the door horizontally on the stands interior side up�
2. Mark the stile centerlines 1-1/8" (28.6) from the inside edge. (Fig. 1)
3. Mark the corresponding layouts on to the stile using the vertical centerlines at the specied height. (Fig. 2)
TEMPLATES
1-1/8" (28�6)
Y
FIG. 1
Y
Y
Y
BOTTOM RAIL
Y
X
X
TOP RAIL
HINGE STILE
Y
X
Y
ACTIVE STILE
X
SEE TEMPLATE FOR
HEIGHT DIMENSIONS
INTERIOR VIEW
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FIG. 2
NOT TO SCALE
05
CRL JACKSON PANIC EXIT DEVICES - 2085 CONCEALED VERTICAL ROD
DOOR PREPARATION – LAYOUT SELECTION
2085 EXIT DEVICE INSTALLATION - ACTIVE STILE
Glass Stop
INTERIOR VIEW
ACTIVE STILE
Edge of Door
2085 Active Side
Mounting Inside Face
10-1028-2 Rev� A (View #1)
Glass Stop
35" (889) to Bottom
of Door From This Line
Drill and Tap for a 1/4"-20 Machine Screw (2) Places
Edge of Door
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Use Template from Box
FIG. 3
NOT TO SCALE
06
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