Critical Environment Technologies LPT Operation Manual

Operation Manual
www.critical-environment.com
LPT Economical Transmitter (Electrochemical Sensor)
Rev. C | 2013.06
2 © 2013 All rights reserved. Data subject to change without notice.
LPT - Operation Manual Rev. C | 2013.06
1 POLICIES ..........................................................................................................4
1.1 Important Note ................................................................................................4
1.2 Warranty Policy ................................................................................................5
1.3 Service Policy ...................................................................................................6
1.4 Copyrights ........................................................................................................7
1.6 Revisions ..........................................................................................................7
2 INTRODUCTION .............................................................................................8
2.1 General Description ..........................................................................................8
2.2 Key Features .....................................................................................................9
3 INSTRUMENT SPECIFICATIONS .................................................................10
3.1 Technical Specications ..................................................................................10
3.2 Standard Enclosure Dimensions .....................................................................12
4 SENSOR SPECIFICATIONS ...........................................................................13
4.1 Sensor Specications .....................................................................................13
4.2 Calibration Extending Firmware (CEF) and Sensor Aging................................15
5 FEATURES & FUNCTIONS ............................................................................16
5.1 Exterior Enclosure ..........................................................................................16
5.2 Interior System Layout ...................................................................................17
6 INSTALLATION ..............................................................................................18
6.1 Sensor Mounting Heights ...............................................................................19
6.2 Enclosure Mounting Components ..................................................................20
Enclosure Base ......................................................................................................... 20
Enclosure Bottom ..................................................................................................... 21
© 2013 All rights reserved. Data subject to change without notice. 3
Rev. C | 2013.06 LPT - Operation Manual
6.3 Wiring Connections ........................................................................................21
Wiring Examples ...................................................................................................... 22
Wire Gauge vs Run Length ....................................................................................... 23
Open Loop................................................................................................................24
7 OPERATION ...................................................................................................24
7.1 System Operation ...........................................................................................24
7.2 Fault Detection...............................................................................................24
7.3 Test Functions ................................................................................................25
7.4 Jumpers .........................................................................................................25
Voltage & Gas Concentration Level Reference Table: ................................................28
8 CALIBRATION ................................................................................................28
8.1 Calibration Specications ...............................................................................28
Gas ........................................................................................................................... 28
Adapters ..................................................................................................................29
8.2 Calibrating Sensors ........................................................................................29
Calibration Frequency ..............................................................................................29
Gas Testing Frequency (Bump Testing) ..................................................................... 29
8.3 Calibration Procedure .....................................................................................30
9 ACCESSORIES ...............................................................................................33
9.1 Splash Guard ..................................................................................................33
9.2 Calibration Kit ................................................................................................33
9.3 Metal Protective Guard ..................................................................................34
11 TROUBLE SHOOTING ................................................................................36
4 © 2013 All rights reserved. Data subject to change without notice.
LPT - Operation Manual Rev. C | 2013.06
1 POLICIES
1.1 Important Note
Read and understand this manual prior to using this instrument. Carefully read the warranty policy, service policy, notices, disclaimers and revisions on the following pages.
This product must be installed by a qualied electrician or trained technician and according to instructions indicated in this manual. This instrument should be inspected and calibrated regularly by a qualied and trained technician. For more information, refer to sections 10 Maintenance and 8 Calibration of this manual.
This instrument has not been designed to be intrinsically safe. For your safety, do not use it in classied hazardous areas (explosion-rated environments).
INSTRUMENT SERIAL NUMBER:
______________________________________________________
PURCHASE DATE:
______________________________________________________
PURCHASED FROM:
______________________________________________________
© 2013 All rights reserved. Data subject to change without notice. 5
Rev. C | 2013.06 LPT - Operation Manual
1.2 Warranty Policy
• Disconnect power before servicing
• Supply: 24 V
Critical Environment Technologies Canada Inc. (CETCI), also referred to as the manufacturer, warrants this instrument to be free from defects in materials and workmanship for a period of two (2) years from the date of purchase.
Individual sensor elements have dierent warranties. Please check with the manufacturer for specic sensor warranty.
The warranty status may be aected if the instrument has not been maintained and calibrated as per the instructions indicated in this manual or has been abused or damaged in any way. The manufacturer is not liable for auxiliary interfaced equipment or consequential damage. This instrument is only to be used for purposes stated herein.
Warranty does not include third party trouble-shooting costs or freight to / from the manufacturer’s facility. CETCI’s liability is limited to replacement or repair of the equipment manufactured.
Due to ongoing research, development and product testing, the manufacturer reserves the right to change specications without notice. The information contained herein is based on data considered accurate. However, no warranty is expressed or implied regarding the accuracy of this data.
All goods must be shipped to the manufacturer by prepaid freight. All returned goods must be pre-authorized by obtaining a return merchandise authorization (RMA) number. Contact the manufacturer for a number and procedures required for product transport.
6 © 2013 All rights reserved. Data subject to change without notice.
LPT - Operation Manual Rev. C | 2013.06
1.3 Service Policy
CETCI maintains an instrument service facility at the factory. Some CETCI distributors / agents may also have repair facilities; however, CETCI assumes no liability for service performed by anyone other than CETCI personnel.
Repairs are warranted for 90 days after date of shipment (sensors have individual warranties).
Should your instrument require non-warranty repair, you may contact the distributor from whom it was purchased or you may contact CETCI directly.
Prior to shipping equipment to CETCI, contact our oce for an RMA #. All returned goods must be accompanied with an RMA number.
If CETCI is to do the repair work, you may send the instrument, prepaid, to:
Attention: Service Department Critical Environment Technologies Canada Inc. Unit 145, 7391 Vantage Way Delta, BC, V4G 1M3
Always include your Returned Merchandise Authorization (RMA) number, address, telephone number, contact name, shipping / billing information, and a description of the defect as you perceive it. You will be contacted with a cost estimate for expected repairs, prior to the performance of any service work.
For liability reasons, CETCI has a policy of performing all needed repairs to restore the instrument to full operating condition.
Pack the equipment well (in its original packing if possible), as we cannot be held responsible for any damage incurred during shipping to our facility.
© 2013 All rights reserved. Data subject to change without notice. 7
Rev. C | 2013.06 LPT - Operation Manual
1.4 Copyrights
This manual is subject to copyright protection; all rights are reserved. Under international and domestic copyright laws, this manual may not be copied or translated, in whole or in part, in any manner or format, without the written permission of CETCI.
1.5 Disclaimer Under no circumstances will CETCI be liable for any claims, losses or damages resulting from or arising out of the repair or modication of this equipment by a party other than CETCI service technicians, or by operation or use of the equipment other than in accordance with the printed instructions contained within this manual or if the equipment has been improperly maintained or subjected to neglect or accident. Any of the forgoing will void the warranty.
1.6 Revisions
This manual was written and published by CETCI. The manufacturer makes no warranty or representation, expressed or implied including any warranty of merchantability or tness for purpose, with respect to this manual.
All information contained in this manual is believed to be true and accurate at the time of printing. However, as part of its continuing eorts to improve its products and their documentation, the manufacturer reserves the right to make changes at any time without notice. Revised copies of this manual can be obtained by contacting CETCI or visiting www.critical-environment.com.
Should you detect any error or omission in this manual, please contact CETCI at the following address:
8 © 2013 All rights reserved. Data subject to change without notice.
LPT - Operation Manual Rev. C | 2013.06
Critical Environment Technologies Canada Inc. Unit 145, 7391 Vantage Way, Delta, BC, V4G 1M3, Canada Toll Free: +1.877.940.8741 Telephone: +1.604.940.8741 Fax: +1.604.940.8745 Email: marketing@cetci.com Website: www.critical-environment.com
In no event will CETCI, its ocers or employees be liable for any direct, special, incidental or consequential damages resulting from any defect in any manual, even if advised of the possibility of such damages.
2 INTRODUCTION
2.1 General Description
Thank you for purchasing our LPT Low Power Transmitter for electrochemical sensor.
The LPT transmitters are rugged, user-friendly analog gas detection transmitter for use in non­hazardous (non-explosion rated) environments such as, commercial HVAC and light industrial applications.
A standard transmitter features a green colored LED indicating light for power and fault condition (refer to section 3.1 Technical Specications), an analog output signal and a standard water / dust tight enclosure.
Both carbon monoxide (CO) and nitrogen dioxide (NO2) electrochemical sensors are available for use with this gas detector and operate by diusion. The sensors utilized in this device are accurate enough to measure to Occupational Health & Safety (OHS) hazardous levels for toxic gases.
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Rev. C | 2013.06 LPT - Operation Manual
If after reading through the manual, you have any questions, please do not hesitate to contact our service department for technical support.
2.2 Key Features
2-wire loop, 3-wire VDC or 4-wire VAC power
Linear 4 - 20 mA output signal
Standard water / dust tight enclosure (drip proof)
For splash or hosedown applications, add splash guard
Single sensor: carbon monoxide (CO) or nitrogen dioxide (NO2)
RoHS compliant circuit boards
Easy maintenance
Economical
Includes sensor CEF (calibration extending rmware)
Auto resetting fuse
Automated calibration procedure
10 © 2013 All rights reserved. Data subject to change without notice.
LPT - Operation Manual Rev. C | 2013.06
3 INSTRUMENT SPECIFICATIONS
3.1 Technical Specications
GAS TYPE
Carbon Monoxide (CO)
Nitrogen Dioxide (NO2)
MECHANICAL
Enclosure ABS / Polycarbonate
Weight 400 g (14 oz)
Size 5.0” x 4.0” x 1.9” (127 mm x 102 mm x 48 mm)
ELECTRICAL
Power Requirement
2-wire mode 3-wire mode 4-wire mode
12 – 30 VDC, 1 Watt 12 – 30 VDC, 1 Watt 12 – 27 VAC, 1 VA
Use Class 2 transformer. See page 22.
Current Draw Maximum 25 mA
Outputs
Linear 4 - 20 mA Maximum 216 Ω load (wiring plus termination resistor) at 16 VDC Maximum 316 Ω load (wiring plus termination resistor) at 12 VAC
© 2013 All rights reserved. Data subject to change without notice. 11
Rev. C | 2013.06 LPT - Operation Manual
Wiring
VDC two or three conductor shielded 18 awg stranded VAC four conductor shielded 18 awg stranded (refer to Wire Gauge vs. Run Length in section 6.3 Wiring Connections)
Fuse Automatic resetting thermal
Indicator
Solid Green: Power ON Flashing Green (50% duty cycle): Warm up Flashing Green (short OFF, long ON): Fault mode LED OFF: No Power or 4-20 mA “Open Loop” (unit won’t operate)
ENVIRONMENTAL (sensor dependant)
Operating Temperature -20°C to 40°C (-4°F to 104°F)
Operating Humidity 15 - 90% RH non-condensing
CERTIFICATION
CE Pending
C-Tick Pending
12 © 2013 All rights reserved. Data subject to change without notice.
LPT - Operation Manual Rev. C | 2013.06
3.2 Standard Enclosure Dimensions
1.91” (48.5 mm)
4.0” (101.6 mm)
5.0” (127 mm)
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