Crestron DIN-TSTAT-FCU Setup Manual
DIN-TSTAT-FCU
DIN-Rail Heating and Cooling Fan-Coil
Thermostat
Setup and Commissioning Guide
Crestron Electronics, Inc.
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This document was written by the Technical Publications department at Crestron.
©2017 Crestron Electronics, Inc.
Contents
Introduction 1
Supported FCUs............................................................................................................ 1
Specifications ................................................................................................................ 1
Port Descriptions ........................................................................................................... 2
Safety Notes .................................................................................................................. 3
Device Parameters 4
Regulation Algorithms 6
FCU Wiring and Control 7
Initialization .................................................................................................................... 7
Water temperature ......................................................................................................... 7
Initial Operating Parameters ........................................................................................... 8
Modulated 0-10 Vac Valve ............................................................................................. 8
Modulated OP-CL 24 Vac Valve .................................................................................. 10
Spring-loaded 24 Vac Valve......................................................................................... 12
Modulated OP-CL 230 Vac Valve ................................................................................ 14
Spring-loaded 230 Vac Valve....................................................................................... 16
1-2 Stage Direct-expansion System ............................................................................ 18
Fan Speed Control ...................................................................................................... 20
Alarms 21
Temperature Probes 21
Cresnet® Communications 22
Port ............................................................................................................................. 22
Communication ........................................................................................................... 22
Joins ............................................................................................................................ 23
Light and Poll ............................................................................................................... 24
AUX Port 25
Port ............................................................................................................................. 25
Communication ........................................................................................................... 26
Registers ..................................................................................................................... 27
Parameters .................................................................................................................. 27
USB Port 27
Setup and Commissioning Guide – DOC. 8207A Contents • i
Accessing USB Port .................................................................................................... 27
USB Driver Installation Procedure ................................................................................ 29
Install the DIN-TSTAT-FCU Configuration Tool 31
Using the DIN-TSTAT-FCU Configuration Tool 34
Menu Overview ............................................................................................................ 34
File Menu .............................................................................................................. 34
ComPort Menu ..................................................................................................... 35
Device Menu ......................................................................................................... 35
Configure the DIN-TSTAT-FCU .................................................................................... 40
Toolbar Bar ........................................................................................................... 40
Status Bar ............................................................................................................. 40
Main Screen .......................................................................................................... 40
Monitoring ............................................................................................................. 41
Variable Forcing .................................................................................................... 42
Troubleshooting 42
Error Code ................................................................................................................... 42
Troubleshooting ........................................................................................................... 43
ii • Contents Setup and Commissioning Guide – DOC. 8207A
Electrical specifications
Binary outputs
Valve outputs
Binary inputs
Analog inputs
DIN-TSTAT-FCU: DIN-Rail Fan-Coil
Thermostat
Introduction
The Crestron® fan-coil controller DIN-TSTAT-FCU is a universal 2-pipe, 3-speed fan-coil unit
(FCU) controller designed for use in two-pipe applications. A wide range of I/O resources
and various FCU types are supported.
Supported FCUs
The DIN-TSTAT-FCU supports the following FCU types:
Type 1 - Modulated 0-10 Vac Valve
Type 2 - Modulated OP-CL 24 Vac Valve
Type 3 - Spring-loaded 24 Vac Valve
Type 4 - Modulated OP-CL 230 Vac Valve
Type 5 - Spring-loaded 230 Vac Valve
Type 6 - 1-2 Stage Direct-expansion System
Specifications
The specifications for the DIN-TSTAT-FCU are listed below.
DIN-TSTAT-FCU Specifications
SPECIFICATION DETAILS
Power supply
Main: 230 Vac ±10%, 50 Hz, 15 W max
Cresnet: 24 Vdc ±10%, 0.5 W max
3 relays 16 A for fan control*
2 relays 16 A for valve or compressor
control**
0–10 Vdc
Modulated OP-CL triac; 24 Vac, 6 W valves
4 potential free inputs
2x NTC temperature probe: 10 K, 12 K,
15 K, and 20 K supported
Setup and Commissioning Guide – DOC. 8207A DIN-TSTAT-FCU: DIN-Rail Fan-Coil Thermostat • 1
(continued on the following page)
Communication channels
Primary port
Auxiliary port
USB mini
Operating temperature
Storage temperature
Operating humidity
Protection degree
Mounting
Dimensions
Weight
DIN-TSTAT-FCU Specifications (continued)
SPECIFICATION DETAILS
Cresnet
RS-485, Modbus® protocol master
Service port for programming
-10–55 °C
-40–85 °C
95% max RH noncondensing
IP20
DIN rail, for indoor use only
161.6 x 90 x 62.2 mm
600 g
* Only one fan speed relay can be active at the time.
** If one stage relay is active at one time, the maximum current is 16 A; if two stage relays are active at one time,
the sum of both currents must not exceed 20 A and the current through one relay must not be greater than 16 A.
Port Descriptions
The illustration below depicts the port arrangements of the DIN-TSTAT-FCU. The following
table lists a description of the ports.
2 • DIN-TSTAT-FCU: DIN-Rail Fan-Coil Thermostat Setup and Commissioning Guide – DOC. 8207A
E
External protective earth
4 DI0
Digital input 1
NC
No connection
CDI
Digital inputs common terminal
N
Main power supply - Neutral
DI1
Digital input 2
N
Main power supply - Neutral
CDI
Digital inputs common terminal
N
Main power supply - Neutral
DI2
Digital input 3
L
Main power supply - Live
CDI
Digital inputs common terminal
L
Main power supply - Live
DI3
Digital input 4
L
Main power supply - Live
CDI
Digital inputs common terminal
L1
Common for fan supply
5 EP
AUX port power supply output
FL
Fan speed low
A AUX port + communication line
FM
Fan speed medium
B AUX port – communication line
FH
Fan speed high
G AUX port ground
NC
No connection
24
Cresnet power supply input
L2
Common for stage supply
Y Cresnet + communication line
ST1
Stage 1 relay output
Z Cresnet – communication line
ST2
Stage 2 relay output
G Cresnet ground
OP
Valve open triac output
6 TS1
NTC probe 1 input
24V
24Vac power supply output
G Ground
CL
Valve close triac output
TS2
NTC probe 2 input
0-10
Analog 0-10V output
N/A
N/A
G
Ground
N/A
N/A
DIN-TSTAT-FCU Port Descriptions
PORT NAME DESCRIPTION PORT NAME DESCRIPTION
1
2
3
24V 24Vac power supply output G Ground
Safety Notes
• Do not use the device outside the specified field of application, especially in aircraft
or in any other airborne means of transport.
• Properly trained personnel must install the device.
• Observe any and all legal regulations or regulations issued by authorities.
• The device may only be opened at the manufacturer’s site. It does not contain any
parts that can be replaced or repaired by the user.
• The device contains electrical and electronic components and is not allowed to be
disposed of as household refuse. All locally valid regulations and requirements must
be observed.
Setup and Commissioning Guide – DOC. 8207A DIN-TSTAT-FCU: DIN-Rail Fan-Coil Thermostat • 3
FCU type
1
1-6 Type 1: Modulated 0-10 Vac Valve
System
Regulation step
4
1-10
Regulation step (the width of the zone
regulated) in multiples of 0.5 °C
Valve minimum position
0
0-100
Minimum valve position when set point
is reached (1000 = 100%)
Fan speed OFF enable
1
0-1 If 0, fan will stay in speed 1 when the
is turned OFF
Fan speed change delay
1
1-10
[min]
Minimum time between two fan speed
changes
PI regulaton: Kp
20
1-500
PI regulator proportional parameter
PI regulaton: Ti
300100
0-600
PI regulator integration parameter
Temperature probe 1 type
NTC 20K
NTC 20K,
NTC 15K
Type of the temperature probe on
Temperature probe 2
enable
0
0-1 Enable usage of temperature probe on
analog input 2
Device Parameters
Using the DIN-TSTAT-FCU Commissioning Tool, configure the DIN-TSTAT-FCU according
to the FCU type, valve parameters, and other requirements. Parameters are divided into
common and specific to each FCU type.
The common parameter to all FCUs that are subdivided by regulation, communication, and
alarm parameters. The first common parameter determines the FCU type.
Parameters specific to FCU type are presented in respective tables:
• Modulated 0-10 Vac Valve
• Modulated OP-CL 24 Vac valve
• Spring-loaded 24 Vac Valve
• Modulated OP-CL 230 Vac Valve
• Spring-loaded 230 Vac Valve
• 1-2 Stage Direct-expansion System
Common Parameters
SPECIFICATION DEFAULT RANGE UNITS COMMENTS
Regulation Parameters
SPECIFICATION DEFAULT RANGE UNITS COMMENTS
NTC 10K,
NTC 12K,
Type 2: Modulated OP-CL 24 Vac
valve
Type 3: Spring-loaded 24 Vac Valve
Type 4: Modulated OP-CL 230 Vac
Valve
Type 5: Spring-loaded 230 Vac Valve
Type 6: 1-2 Stage Direct-expansion
around set point where the valve is
set point is reached; otherwise the fan
analog input 1 (1 - 20K NTC, 2 - 10K
NTC, 3 - 12K NTC, 4 - 15K NTC)
(Continued on the following page)
4 • DIN-TSTAT-FCU: DIN-Rail Fan-Coil Thermostat Setup and Commissioning Guide – DOC. 8207A
Temperature probe 2 type
NTC 20K
NTC 20K,
NTC 15K
Type of the temperature probe on
cooling to work (fluid must be colder)
Minimum T diff for heating
10
0-20
°C
Minimum difference between ambient
cooling to work (fluid must be hotter)
Minimum set point for
heating
16
16-30
°C
Minimum set point value when heating
is active
Maximum set point for
heating
30
16-30
°C
Maximum set point value when heating
is active
Minimum set point for
cooling
16
16-30
°C
Minimum set point value when cooling
is active
Maximum set point for
cooling
30
16-30
°C
Maximum set point value when cooling
is active
Modbus baud
0
0–8 Modbus baud rate 0-0, 1-1200,
38400, 7-57600, 8-115200
Modbus parity
0
0–2 Modbus parity 0-no, 1-odd,
2-even
Modbus stop
2
1–2 Modbus number of stop bits
Modbus slave address
1
1–247
Modbus slave address of remote
display unit
Set point address
45001
0–65535
Address of temperature set point
register on remote display unit
Fan speed address
45002
0–65535
Address of fan speed register on
remote display unit
Mode address
45003
0–65535
Address of mode register on remote
display unit
Air temperature address
45011
0–65535
Address of register for ambient
temperature on remote display unit
Set point min address
45012
0–65535
Address of register for minimum set
point on remote display unit
Set point max address
45013
0–65535
Address of register for maximum set
point on remote display unit
Alarm 1 enable
0
Alarm 1 enable
Alarm 1 polarity
1
Alarm 1 active level
Alarm 1 delay
5
0–2000
[s]
Alarm 1 delay
Alarm 2 enable
0
0–1
Alarm 2 enable
Alarm 2 polarity
1
0–1
Alarm 2 active level
Alarm 2 delay
5
[s]
Alarm 2 delay
Alarm 3 enable
0
Alarm 3 enable
Alarm 3 polarity
1
0–1
Alarm 3 active level
Regulation Parameters (continued)
SPECIFICATION DEFAULT RANGE UNITS COMMENTS
NTC 10K,
NTC 12K,
Minimum T diff for cooling 10 0-20 °C Minimum difference between ambient
analog input 2 (1 - 20K NTC, 2 - 10K
NTC, 3 - 12K NTC, 4 - 15K NTC)
temperature and fluid temperature for
temperature and fluid temperature for
Communication Parameters
SPECIFICATION DEFAULT RANGE UNITS COMMENTS
2-2400, 3-4800, 4-9600, 5-19200, 6-
Alarms Parameters
SPECIFICATION DEFAULT RANGE UNITS COMMENTS
(Continued on the following page)
Setup and Commissioning Guide – DOC. 8207A DIN-TSTAT-FCU: DIN-Rail Fan-Coil Thermostat • 5
0–1
0–1
0–2000
0–1
Alarm 3 delay
5
0–2000
[s]
Alarm 3 delay
Alarm 4 enable
0
Alarm 4 enable
Alarm 4 polarity
1
0–1
Alarm 4 active level
Alarm 4 delay
5
0–2000
[s]
Alarm 4 delay
Valve opening time
120
20–300
[s]
Time required for valve to open
Valve opening time
120
60–300
[s]
Time required for valve to open
Valve closing time
120
60–300
[s]
Time required for valve to close
Reset valve error interval
8
4–24
[h]
Interval between two position error
annulations
Valve opening time
120
10–300
[s]
Time required for valve to open
Valve closing time
120
10–300
[s]
Time required for valve to close
Valve opening time
120
20–300
[s]
Time required for valve to open
Valve closing time
120
20–300
[s]
Time required for valve to close
Reset valve error interval
8
4–24
[h]
Interval between two position error
annulations
Valve opening time
120
10–300
[s]
Time required for valve to open
Valve closing time
120
10–300
[s]
Time required for valve to close
Stage 1 minimum ON time
300
60–1200
[s]
Minimum operating time for
compressor first stage
Stage 2 minimum ON time
300
60–1200
[s]
Minimum operating time for
compressor second stage
Alarms Parameters (continued)
SPECIFICATION DEFAULT RANGE UNITS COMMENTS
0–1
Parameters for Type 1 - Modulated 0-10 Vac Valve
SPECIFICATION DEFAULT RANGE UNITS COMMENTS
Parameters for Type 2 - Modulated OP-CL 24 Vac Valve
SPECIFICATION DEFAULT RANGE UNITS COMMENTS
Parameters for Type 3 - Spring-loaded 24 Vac Valve
SPECIFICATION DEFAULT RANGE UNITS COMMENTS
Parameters for Type 4 - Modulated OP-CL 230 Vac Valve
SPECIFICATION DEFAULT RANGE UNITS COMMENTS
Parameters for Type 5 - Spring-loaded 230 Vac Valve
SPECIFICATION DEFAULT RANGE UNITS COMMENTS
Parameters for Type 6 - 1-2 Stage Direct-expansion System
SPECIFICATION DEFAULT RANGE UNITS COMMENTS
Regulation Algorithms
The DIN-TSTAT-FCU is a universal fan-coil controller designed for two-pipe HVAC systems.
The device controls the fan used for forcing air flow over the water coil and controls the
valve used to adjust the water flow rate through the coil. The fan speed of the fan-coil unit is
regulated with three speeds: low, medium, and high. The valve is regulated differently
depending on the fan-coil type used. The fan speed and valve position are set by the
regulation algorithm using the difference in the room temperature and the set point
6 • DIN-TSTAT-FCU: DIN-Rail Fan-Coil Thermostat Setup and Commissioning Guide – DOC. 8207A
temperature. The device supports cooling and heating modes, except when configured as
Type 6 where only cooling is supported.
On power up, the device has an initialization period where the system is stabilized before
temperature regulation can take place.
The DIN-TSTAT-FCU’s normal operation can be interrupted if it receives an alarm signal or if
the water temperature is inappropriate.
The device has various configurable parameters for adjusting the working state
corresponding to user application.
FCU Wiring and Control
For regulating different 2-pipe, 3-speed valve and fan-coil types the DIN-TSTAT-FCU has six
different software configuration types each for controlling different type of fan-coil unit. The
DIN-TSTAT-FCU configuration types are:
• Type 1 - Modulated 0-10 Vac Valve
• Type 2 - Modulated OP-CL 24 Vac Valve
• Type 3 - Spring-loaded 24 Vac Valve
• Type 4 - Modulated OP-CL 230 Vac Valve
• Type 5 - Spring-loaded 230 Vac Valve
• Type 6 - 1-2 Stage Direct-expansion System
Initialization
NOTE: Every configuration type has the same initialization procedure.
The device enters initialization period when it is turned on. During the initialization period the
fan is forced to off (fan outputs are inactive), and the valve output is forced to fully open in
order to run water through the heat exchanger and stabilize its temperature. The duration of
the initialization period depends on the type of device configuration, and it is 120% of the
Valve opening time parameter. In case of DX systems, the fan is also put to off state, and
stage relays are inactive for initialization time, which is calculated as 120% of the longer time
written in parameters Stage 1/2 minimum ON time. The means for valve control depends on
device configuration type.
Water temperature
A second NTC probe input can be wired to the TEMP SENSE – TS2 and G port for water
temperature measurement. The minimum temperature difference between ambient
temperature and water temperature for FCU to effectively perform its function is Minimal T
diff for cooling parameter in case of cooling and Minimal T diff for heating in case of heating.
When cooling is performed, the device checks that the water temperature is cooler than the
ambient temperature. When heating the device checks that the water temperature is hotter
than the ambient temperature. If water temperature is not adequate, the fan speed is set to
OFF and valve is fully open.
The water temperature measurement is enabled when the Temperature probe 2 enable
parameter is set.
Setup and Commissioning Guide – DOC. 8207A DIN-TSTAT-FCU: DIN-Rail Fan-Coil Thermostat • 7
∆T
∆T = × 0.5 °C
Y
=
1000
× 100%
Y (%)
T (˚C)
Sp-3∆T
Sp+3∆T
Sp-2∆T
Sp+2∆T
Sp-∆T Sp+∆TSpH
SpC
100
Ymin
0
Initial Operating Parameters
While operating, the device checks every 5 minutes for changes in operating parameters.
Operating parameters are the following:
• Temperature set point
• Selected fan speed
• Selected operating mode (off, cooling, heating)
If a change is detected, new parameters are stored in flash memory. On power up, these
parameters are read from flash memory and used as operating parameters.
Modulated 0-10 Vac Valve
This device is designed for use with 2-pipe, 3-speed FCU with a 0-10 Vac modulated valve.
In this case, the valve performs regulation in the ∆T vicinity of set point. The valve opens and
closes according to the graph below. The valve is controlled using 0-10 Vac analog output.
For details on controlling the fan speed, refer to the “Fan Speed Control” section.
Valve Position according to Room Temperature
SpH – Set point for heating
SpC – Set point for cooling
Y – Valve position (0 close, 100 fully open)
Y
– Minimum position of valve when set point is reached
min
T – Room temperature
∆T – Step of temperature difference
The following table explains the connection between regulation parameters from the
diagram and user-settable parameters.
Regulation Parameters for Type 1 FCU
PARAMETER EXPLANATION
Y
min
min
8 • DIN-TSTAT-FCU: DIN-Rail Fan-Coil Thermostat Setup and Commissioning Guide – DOC. 8207A
NTC
1
Fan
1
CV
1
WS
WR
POWER SUPPLY:
230 Vac power input for
line, neutral, and earth
VALVE OUT:
24 Vac power and 0-10 Vac
control to the valve
FAN OUT:
230 Vac max fan power
in and fan control out
STA
TUS
NET
COM
DIN
-
TS
TAT
-FCU
TEMP SENSE
DIGI
TAL IN
COM
VA
LVE OUT
POWER SUPP
LY
S
TAGE OUT
FAN OUT
NET
LLL
L 1FLFMFHNCL2ST1
ST2
OP
24V
CL
24V
0-10
G
E
NC
NNN
CDI
DI3
CDI
TS1GTS2
G
DI0
CDI
DI1
CDI
DI2
YZG
EPABG24
COM:
To the
room
controller
NET:
To the
control
system
TEMP SENSE:
From the
temperature
sensor
Wiring Diagram
Setup and Commissioning Guide – DOC. 8207A DIN-TSTAT-FCU: DIN-Rail Fan-Coil Thermostat • 9
∆T
∆T = × 0.5 °C
Y
=
1000
× 100%
= ×
1000 −
1000
= ×
1000 −
1000
Y (%)
T (˚C)
Sp-3∆T
Sp+3∆T
Sp-2∆T
Sp+2∆T
Sp-∆T
Sp+∆T
SpH
SpC
100
Ymin
0
Modulated OP-CL 24 Vac Valve
This device is designed for use with a 2-pipe, 3-speed FCU with 24 Vac common open or
close valve.
In this case, the valve performs regulation in the ∆T vicinity of set point; the valve opens and
closes at the rate of its defined time, according to the graph below.
Periodically, the valve is forced to the fully open position to eliminate accumulated error. The
error correction period is defined by Reset valve error interval parameter.
For details on controlling the fan speed, refer to the “Fan Speed Control” section.
Valve Position according to Room Temperature
SpH – Set point for heating
SpC – Set point for cooling
Y – Valve position (0 close, 100 fully open)
Y
– Minimum position of valve when set point is reached
min
T – Room temperature
∆T – Step of temperature difference
t - Time for valve to reach open/close position
The following table explains the connection between regulation parameters from the
diagram and user-settable parameters.
Regulation Parameters for Type 2 FCU
PARAMETER EXPLANATION
Y
min
min
t when valve
is opening
t when valve
is closing
10 • DIN-TSTAT-FCU: DIN-Rail Fan-Coil Thermostat Setup and Commissioning Guide – DOC. 8207A
NTC
1
Fan
1
CV
1
S
WS
WR
COM:
To the
room
controller
NET:
To the
control
system
TEMP SENSE:
From the
temperature
sensor
POWER SUPPLY:
230 Vac power input for
line, neutral, and earth
VALVE OUT:
24 Vac out and solid state
switch control to valve
FAN OUT:
230 Vac max fan power
in and fan control out
STA
TUS
NET
COM
DIN-TS
TAT-FCU
TEMP SENSEDIGIT
AL IN COM
V
ALVE OUTPOWER SUPP
LY
STAGE OUT
FAN OUT
NET
L
L
L
L 1
FL
FM
FH
NC
L2
ST1
ST2
OP
24VCL24V
0-10
G
E
NC
N
N
N
CDI
DI3
CDI
TS1GTS2
G
DI0
CDI
DI1
CDI
DI2
YZG
EP
ABG
24
Wiring Diagram
Setup and Commissioning Guide – DOC. 8207A DIN-TSTAT-FCU: DIN-Rail Fan-Coil Thermostat • 11
∆T
∆T = × 0.5 °C
Y
=
1000
× 100%
T (˚C)
t (time)
Sp
∆T* Ymin
0
0
t (time)
100
valve %
T (˚C)
t (time)
Sp
∆T* Ymin
0
0
t (time)
100
valve %
Spring-loaded 24 Vac Valve
This device is designed for use with a 2-pipe, 3-speed FCU with spring-loaded 24 Vac
valve.
In this case, the valve operates as an on and off valve. The valve value is calculated
according to room temperature, as shown in the graphs below. The valve is controlled using
one triac (Valve open).
For details on controlling the fan speed, refer to the “Fan Speed Control” section.
Valve Position according to Room Temperature - Cooling
Valve Position according to Room Temperature - Heating
12 • DIN-TSTAT-FCU: DIN-Rail Fan-Coil Thermostat Setup and Commissioning Guide – DOC. 8207A
∆T* Y
– temperature when valve open
min
The following table explains the connection between regulation parameters from the
diagram and user-settable parameters.
Regulation Parameters for Type 3 FCU
PARAMETER EXPLANATION
Y
min
min
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