Crestron CLXI-4HSW4 Operating Manual

CLTI- & CLXI-4HSW4

Functional Summary

The Crestron 4-Feed, 4-High-Inrush Switch Terminal Block and Module (CLTI-4HSW4 and CLXI-4HSW4, respectively), are considered a single entity and must be used together. They ship separately to permit termination of the field wiring to the CLTI-4HSW4 prior to installation of the CLXI-4HSW4, as described in this guide. They can be mounted in any Crestron Automation Enclosure (CAEN-Series Enclosures). The terminal block is designed to terminate four circuit feeds (HOT and NEUTRAL) and distribute the controlled circuits (LOAD) to the fixtures. The module connects to the terminal block and performs switching (non-dim) control of four incandescent, low voltage, neon, cold cathode, fluorescent, or HID lighting loads, or motor loads. The maximum load is 8 amps (1 HP) for each controlled circuit (32 amps total per module). The unit requires 230VAC 50 Hz input voltage. An oversize heat sink dissipates heat efficiently. There are LEDs on the module to indicate communication to a Cresnet power to the module, and output power to the load.
network, input
Terminal Block & Module Locations (Single-wide Enclosure)
GROUNDING
TERMINAL
BLOCK
BLOCK
MODULETERMINAL
NOTE: When connecting to an Arc Fault Breaker, the load should not exceed 1000 watts.

Installation

Terminal block and module must be mounted into a Crestron Automation Enclosure by a licensed electrician, in accordance with all national and local codes.
CAUTION: This equipment is for indoor use only and needs to be air-cooled. Mount in a well­ventilated area. The ambient temperature must be 0°C to 40°C (32°F to 104°F). The relative humidity must be 0% to 90% (non-condensing).
Terminal blocks are installed along the left side of single­wide enclosures and along the outside edges (left and right sides) of double-wide enclosures. Modules are installed along the right side of single-wide enclosures and side-by-side in the center of double-wide enclosures. When installing modules and terminal blocks in a double­wide enclosure, be sure to invert units on the right side so that they can be properly wired. Refer to the illustrations shown in the next column when considering the location of terminal blocks and modules within an enclosure.
NOTE: Modules and terminal blocks must be installed into the lowest available spaces and continue toward the top of the enclosure.
Terminal Block & Module Locations (Double-wide Enclosure)
(LEFT)
MODULETERMINAL BLOCK
GROUNDING TERMINAL BLOCKS
TERMINAL BLOCK
(RIGHT)
Crestron Electronics, Inc. Installation Guide – DOC. 6412
15 Volvo Drive Rockleigh, NJ 07647 (2013808) Tel: 888.CRESTRON 11.05 Fax: 201.767.7576 Specifications subject to www.crestron.com change without notice.
Terminal Block & Module Crestron CLTI- & CLXI-4HSW4

Terminal Block Installation and Field Wiring

1. Use the two supplied self-tapping pan Phillips screws (8B x ¼-inch (6 mm) length) to secure the terminal block and the appropriate (left or right) wiring label to the Crestron Automation Enclosure. The wiring label lies beneath the terminal block as shown in the two wiring diagrams on this page.
NOTE: Both left and right wiring labels are provided. The left-side labels are common for both single and double-wide enclosures. The right-side labels are only used in double-wide enclosures since the modules and terminal blocks along the right side must be inverted when mounting.
CAUTION: On this terminal block there are four distinct circuits. Bypass jumpers are installed on the on the brown and red sections of each circuit on the terminal block to allow testing of the circuits and to protect the module during installation. When properly secured by two screws, each bypass jumper on a circuit shorts the hot to switch so that the circuit is receiving power. Do not remove any bypass jumpers until all feed and load wiring has been completed, the circuit has been tested for electrical faults, and the module has been installed. Refer to “Module Installation” on the next page. Jumpers are also installed on the blue sections of the terminal block and tie the neutrals together. These jumpers should never be removed.
NOTE: Use copper conductors only – rated 75°C
Wiring Diagram of the Terminal Block to the Feed and Load(s) (Single-wide and Left Side Double-wide Enclosures)
BYPASS
JUMPERS
(*) FROM 10 OR 16 AMP
CIRCUIT BREAKER
TO
LOAD
1
TO
LOAD
2
TO
LOAD
3
TO
LOAD
4
HOT 1 (*)
NEUTRAL
HOT 2 (*)
NEUTRAL
HOT 3 (*)
NEUTRAL
HOT 4 (*)
NEUTRAL
GND
GROUNDING
TERMINAL
BLOCK
AREA FOR
MODULE
LOCATION
LABEL
LEFT
SIDE
WIRING
LABEL
TERMINAL
BLOCK
Wiring Diagram of the Terminal Block to the Feed and Load(s) (Right Side Double-wide Enclosures)
BYPASS
JUMPERS
(*) FROM 10 OR 16 AMP
CIRCUIT BREAKER
NEUTRAL
HOT 4 (*)
NEUTRAL
2. With the circuit breaker turned off, connect the circuit feed (HOT and NEUTRAL) and controlled circuit (LOAD) wires to the terminal block per the markings provided on the wiring label (as shown in the diagrams on this page). Terminal blocks accept one 2.5 - 6.0 mm
2
wire. Wires should be stripped to 12 mm. Tighten terminal blocks to 1 Nm. Do not over tighten.
3. Grounding terminal blocks are available in the cabinet for termination of ground wires. Tighten to 4 Nm (2.5 - 6.0 mm
2
), 4.5 Nm (10.0 mm2), or
5.1 Nm (16 - 25 mm2).
4. Test the circuit for electrical faults by turning on
RIGHT
SIDE
WIRING
LABEL
TERMINAL
BLOCK
AREA FOR
LOCATION
MODULE
HOT 3 (*)
NEUTRAL
HOT 2 (*)
NEUTRAL
HOT 1 (*)
GND
GROUNDING
TERMINAL
BLOCK
TO
LOAD
1
TO
LOAD
2
TO
LOAD
3
TO
LOAD
4
the circuit breaker and checking that the breaker does not trip and that power is delivered to the loads.
2 Terminal Block & Module: CLTI- & CLXI-4HSW4 Installation Guide – DOC. 6412
Crestron CLTI- & CLXI-4HSW4 Terminal Block & Module
Module Installation
CAUTION: Module contains electrostatic sensitive devices (ESDs); unit must be handled from metal chassis – do not touch PC board or components.
NOTE: Modules are to be installed after enclosure has been completely wired. Refer to the terminal block installation procedure on page 2 for details.
1. Use the four supplied self-tapping pan Phillips screws (8B x ¼-inch (6 mm) length) to secure the module to the enclosure.
2. As shown in the wiring diagrams (next column), connect the wires from the module to the terminal block. Each wire exits the module directly in line with, and is the same color as, the terminal to which it should be connected. Wires are pre-stripped to 12 mm. Tighten to 1 Nm. Do not over tighten.
3. If the module is being installed above another module within the enclosure, attach the supplied module interconnect cable between the two modules. The illustration below depicts the area within a double-wide enclosure where the corners of four modules meet.
NOTE: Before the two-position bypass jumpers, shown in the illustration, are removed, the Crestron Professional Automation Computer (PAC2), which provides control to the system, should be properly connected and contain a valid program to provide control of the module.
Wiring Diagram of the Terminal Block to the Module (Single-wide and Left Side Double-wide Enclosures)
BROWN
RED BLUE BLUE
BROWN
RED BLUE
BLUE
BROWN
RED BLUE BLUE
BROWN
RED BLUE BLUE
ENLARGEMENT DETAIL:
BYPASS JUMPERS ON BROWN AND RED SECTIONS OF TERMINAL BLOCK HAVE BEEN REMOVED AFTER LOOSENING ALL SCREWS.
JUMPER ON BLUE SECTIONS ARE NOT REMOVED.
NOTE: One wire on the module interconnect cable may be a different color from the rest. The color has no bearing on its orientation during installation.
Use Module Interconnect Cable to Wire Module to Module
MODULE
INTERCONNECT
CABLE ATTACHED
CONNECTION
NOT
MADE
4. Turn on the circuit breaker and verify that the green PWR LED on the module lights, the breaker does not trip, and power is delivered to the loads.
5. Turn off the circuit breaker and remove the two­position bypass jumpers on the brown and red sections of the terminal block. The jumpers on the blue sections of the terminal block remain installed. Refer to the figures in the next column for a close-up of the jumpers.
JUMPERS
INSTALLED
BYPASS JUMPERS REMOVED
Wiring Diagram of the Terminal Block to the Module (Right Side Double-wide Enclosures)
BLUE BLUE
RED
BROWN
BLUE BLUE
RED
BROWN
BLUE BLUE
RED
BROWN
BLUE BLUE
RED
BROWN
ENLARGEMENT DETAIL:
BYPASS JUMPERS ON BROWN AND RED SECTIONS OF TERMINAL BLOCK HAVE BEEN REMOVED AFTER LOOSENING ALL SCREWS.
JUMPER ON BLUE SECTIONS ARE NOT REMOVED.
BYPASS JUMPERS
REMOVED
JUMPERS INSTALLED
Installation Guide – DOC. 6412 Terminal Block & Module: CLT- & CLX-4HSW4 3
Terminal Block & Module Crestron CLTI- & CLXI-4HSW4
6. If the program is not running yet, loads can be tested by using Local Mode.
Use Local Mode to verify that each load is connected to the proper output on the modules.
1. Press the SETUP button momentarily (less than three seconds) to enter Local Mode. The SETUP LED and output LED 1 illuminate and power is applied to the devices connected to output 1.
2. Press the SETUP button again to turn off output 1 and turn on output 2.
3. Press the SETUP button again for each output.
4. After turning on the last output, press the SETUP button again to turn on all outputs.
5. Press the SETUP button once more to turn off all outputs and LEDs and exit Local Mode.

Further Inquiries

If you cannot locate specific information or have questions after reviewing this guide, please take advantage of Crestron's award winning customer service team by calling the Crestron corporate headquarters at 1-888-CRESTRON [1-888-273-7876]. For assistance in your local time zone, refer to the Crestron website (
www.crestron.com
offices.
You can also log onto the online help section of the Crestron website to ask questions about Crestron products. First-time users will need to establish a user account to fully benefit from all available features.
) for a listing of Crestron worldwide
Return and Warranty Policies

Merchandise Returns / Repair Service

1. No merchandise may be returned for credit, exchange, or service without prior authorization from CRESTRON. To obtain warranty service for CRESTRON products, contact the factory and request an RMA (Return Merchandise Authorization) number. Enclose a note specifying the nature of the problem, name and phone number of contact person, RMA number, and return address.
2. Products may be returned for credit, exchange, or service with a CRESTRON Return Merchandise Authorization (RMA) number. Authorized returns must be shipped freight prepaid to CRESTRON, 6 Volvo Drive, Rockleigh, N.J., or its authorized subsidiaries, with RMA number clearly marked on the outside of all cartons. Shipments arriving freight collect or without an RMA number shall be subject to refusal. CRESTRON reserves the right in its sole and absolute discretion to charge a 15% restocking fee, plus shipping costs, on any products returned with an RMA.
3. Return freight charges following repair of items under warranty shall be paid by CRESTRON, shipping by standard ground carrier. In the event repairs are found to be non­warranty, return freight costs shall be paid by the purchaser.
CRESTRON Limited Warranty
CRESTRON ELECTRONICS, Inc. warrants its products to be free from manufacturing defects in materials and workmanship under normal use for a period of three (3) years from the date of purchase from CRESTRON, with the following exceptions: disk drives and any other moving or rotating mechanical parts, pan/tilt heads and power supplies are covered for a period of one (1) year; touchscreen display and overlay components are covered for 90 days; batteries and incandescent lamps are not covered.
This warranty extends to products purchased directly from CRESTRON or an authorized CRESTRON dealer. Purchasers should inquire of the dealer regarding the nature and extent of the dealer's warranty, if any.
CRESTRON shall not be liable to honor the terms of this warranty if the product has been used in any application other than that for which it was intended, or if it has been subjected to misuse, accidental damage, modification, or improper installation procedures. Furthermore, this warranty does not cover any product that has had the serial number altered, defaced, or removed.
This warranty shall be the sole and exclusive remedy to the original purchaser. In no event shall CRESTRON be liable for incidental or consequential damages of any kind (property or economic damages inclusive) arising from the sale or use of this equipment. CRESTRON is not liable for any claim made by a third party or made by the purchaser for a third party.
CRESTRON shall, at its option, repair or replace any product found defective, without charge for parts or labor. Repaired or replaced equipment and parts supplied under this warranty shall be covered only by the unexpired portion of the warranty.
Except as expressly set forth in this warranty, CRESTRON makes no other warranties, expressed or implied, nor authorizes any other party to offer any warranty, including any implied warranties of merchantability or fitness for a particular purpose. Any implied warranties that may be imposed by law are limited to the terms of this limited warranty. This warranty statement supercedes all previous warranties.
Trademark Information
All brand names, product names, and trademarks are the sole property of their respective owners. Windows is a registered trademark of Microsoft Corporation. Windows95/98/Me/XP and WindowsNT/2000 are trademarks of Microsoft Corporation.
4 Terminal Block & Module: CLTI- & CLXI-4HSW4 Installation Guide – DOC. 6412
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