Crestron CLT-PWS75 User Manual

CLT- & CLX-PWS75

Functional Summary

Industry Compliance

This unit has been manufactured to comply with UL’s Standards for Safety in Canada and the United States. Formal approval is pending.

Installation

The terminal block and module must be mounted into a Crestron Automation Enclosure by a licensed electrician, in accordance with all national and local codes.
Terminal Block & Module Locations (Single-wide Enclosure)
GROUNDING
TERMINAL
BLOCK
BLOCK
MODULETERMINAL
Terminal Block & Module Locations (Double-wide Enclosure)
TERMINAL BLOCK
(LEFT)
MODULE
MODULE
TERMINAL BLOCK
(RIGHT)
CAUTION: This equipment is for indoor use only and needs to be air-cooled. Mount in a well-ventilated area. The ambient temperature must be 32°F to 104°F (0°C to 40°C). The relative humidity must be 0% to 90% (non­condensing).
CAUTION: Terminal blocks and modules must be installed in the lowest slot of an enclosure. The only devices in an enclosure that may be placed beneath the block and module is the Crestron PAC2 Automation Control System or CAEN-BLOCK Termination Block. Refer to the illustrations shown for recommended installation locations.
GROUNDING TERMINAL BLOCKS
Crestron Electronics, Inc. Installation Guide – DOC. 6348
15 Volvo Drive Rockleigh, NJ 07647 (2012603) Tel: 888.CRESTRON 06.05 Fax: 201.767.7576 Specifications subject to www.crestron.com change without notice.
Terminal Block & Module Crestron CLT- & CLX-PWS75
Wiring Diagram of the Terminal Block to the Feed and

Terminal Block Installation and Field Wiring

CAUTION: RISK OF ELECTRIC SHOCK—MORE THAN ONE DISCONNECT SWITCH MAY BE REQUIRED TO DE-ENERGIZE THE EQUIPMENT BEFORE SERVICING.
1. Use the two supplied self-tapping pan Phillips screws (8B x ¼” length) to secure the terminal block and the wiring label to the Crestron Automation Enclosure. The wiring label lies beneath the terminal block as shown in the wiring diagram on this page.
NOTE: Use copper conductors only – rated 75°C.
NOTE: Both left and right wiring labels are
provided. The left-side labels are common for both single and double-wide enclosures. The right-side labels are only used in double-wide enclosures since the modules and terminal blocks along the right side must be inverted when mounting.
Load(s)(Single-wide and Left Side Double-wide Enclosures)
HOT
FROM 15 OR 20 AMP
CIRCUIT BREAKER
NEUTRAL
GROUND
AREA FOR MODULE
LOCATION LABEL
WIRING LABEL
TERMINAL
BLOCK
TO BLACK LEAD OF CABLE ASSEMBLY
TO WHITE LEAD OF CABLE ASSEMBLY
TO GREEN LEAD OF CABLE ASSEMBLY
Wiring Diagram of the Terminal Block to the Feed and Load(s)(Right Side Double-wide Enclosures)
2. With the circuit breaker turned off, connect the circuit feeds (HOT, NEUTRAL, and GROUND) to the terminal block per the markings provided on the wiring label (as shown in the following diagram). Terminal blocks accept one 14 - 10 AWG wire. Wires should be stripped to ½ inch. Tighten terminal blocks to 9 in-lbs.
NOTE: HOT and NEUTRAL lines can be jumped to other terminal blocks in the enclosure.
3. Grounding terminal blocks are available in the cabinet for termination of ground wires. Tighten to 35 in-lbs. (14 – 10 AWG).
4. Connect each wire from the connector assembly to the terminal block. Each wire is the same color as the terminal to which it should be connected. Wires are pre-stripped to ½ inch. Tighten to 9 in-lbs.
5. Test the circuit for electrical faults by turning on the circuit breaker and checking that the breaker does not trip and that power is supplied to the connector of the cable assembly.

Module Installation

TO GREEN LEAD OF CABLE ASSEMBLY
TO WHITE LEAD OF
CABLE ASSEMBLY
TO BLACK LEAD OF CABLE ASSEMBLY
TERMINAL
BLOCK
WIRING LABEL
GROUND
NEUTRAL
HOT
FROM 15 OR 20 AMP
CIRCUIT BREAKER
AREA FOR MODULE
LOCATION LABEL
NOTE: Modules are to be installed after the enclosure has been completely wired. Refer to the terminal block installation procedure on page 2 for details.
1. Use the four supplied self-tapping screws (8B x ¼ length) to secure the module to the enclosure.
2. If the module is being installed below another module within the enclosure, attach the supplied module interconnect cable between the two modules. The following illustration (next page) depicts the area within a double-wide enclosure where the corners of four modules meet.
CAUTION: The module contains electrostatic sensitive devices (ESDs); unit must be handled from metal chassis – do not touch PC board or components.
NOTE: One wire on the module interconnect cable may be a different color from the rest. The color has no bearing on its orientation during installation.
2 Terminal Block & Module: CLT- & CLX-PWS75 Installation Guide – DOC. 6348
Crestron CLT- & CLX-PWS75 Terminal Block & Module
Use Module Interconnect Cable to Wire Module to Module
MODULE
INTERCONNECT
CABLE ATTACHED
CONNECTION
NOT
MADE
3. Connect the module’s female connector to the male connector that is wired to the terminal block.
4. Turn on the circuit breaker and verify that the breaker does not trip.
NOTE: If the fuse is to be replaced, replace only with the same fuse type and rating. A time lag is required.

Network Device Wiring

CAUTION: In order to ensure optimum performance over the full range of your installation topology, Crestron Certified Wire, and only Crestron Certified Wire, should be used. Failure to do so, may incur additional charges if support is required to identify performance deficiencies as a result of using improper wire.
CAUTION: Use only Crestron power supplies for Crestron equipment. Failure to do so could cause equipment damage or void the Crestron warranty.
CAUTION: Provide sufficient power to the system. Insufficient power can lead to unpredictable results or damage to the equipment. Please use the Crestron Power Calculator (www.crestron.com/calculators) to help calculate how much power is needed for the system.
CAUTION: Possible equipment damage if miswired.
NOTE: When installing network wiring, refer to the
latest revision of the wiring diagram(s) appropriate to your specific system configuration, available from the Crestron website.
NOTE: Do not power up system until all wiring is verified. Care should be taken to ensure data (Y, Z) and ground (G) connections are not crossed when connecting Cresnet devices.
When calculating the wire gauge for a particular Cresnet run, the length of the run and the Cresnet power usage of each Cresnet unit to be connected must be taken into
consideration. If Cresnet units are to be daisy-chained on the run, the Cresnet power usage of each network device to be daisy-chained must be added together to determine the Cresnet power usage of the entire chain. If the unit is a home-run from a Crestron system power supply network port, the Cresnet power usage of that unit is the Cresnet power usage of the entire run. The length of the run in feet and the Cresnet power usage of the run should be used in the following resistance equation to calculate the value on the right side of the equation.
Resistance Equation
The required wire gauge should be chosen such that the resistance value is less than the value calculated in the resistance equation. Refer to the table after this paragraph.
Wire Gauge Values
RESISTANCE
(R or Ohms)
4 16 1.50
6 18 0.75
10 20 0.50
15 22 0.34
13 Doubled CAT5
8.7 Tripled CAT5
WIRE GAUGE
(AWG) (MM2)
NOTE: All network wiring must consist of two twisted pairs. One twisted pair is the +24V conductor and the GND conductor. The other twisted pair is the Y and Z conductors.
NOTE: When daisy-chaining Cresnet units, strip the ends of the wires carefully to avoid nicking the conductors. Twist together the ends of the wires that share a pin on the network connector, and tin the twisted connection. Apply solder only to the ends of the twisted wires. Avoid tinning too far up the wires or the end becomes brittle. Insert the tinned connection into the Cresnet connector and tighten the retaining screw. Repeat the procedure for the other three conductors.
NOTE: For larger networks (i.e., greater than 28 network devices), it may become necessary to add a Cresnet Hub/Repeater (CNXHUB) to maintain signal quality throughout the network. Also, for networks with lengthy cable runs, it may be necessary to add a Hub/Repeater after only 20 devices.
Installation Guide – DOC. 6348 Terminal Block & Module: CLT- & CLX-PWS75 3
Terminal Block & Module Crestron CLT- & CLX-PWS75

Hardware Hookup

The venting holes on the sides and top of the module should not be obstructed under any circumstances. If the module is hot to the touch, consider using forced air ventilation or implementing additional supplies to distribute the load.

Hookup Preparation

Prior to making hardware connections, it is assumed that all wiring is run. This includes the connection of network connectors. However, the network connectors should not yet be plugged into the network devices. Use an ohmmeter to verify that none of the four network conductors are shorted or crossed. Furthermore, each network device must have a unique Net ID. If necessary, refer to the product documentation for the appropriate Net ID assignment procedure of each device.

Hookup Methods

The hookup diagram on the next page illustrates the home run and daisy chain methods of connecting the module. It also illustrates multiple modules within a single Cresnet system (each module must be installed in its own CAEN enclosure). Only use the methods shown; do not connect multiple power supplies together in parallel. If only one power supply is necessary, use either method connected to a control system.
NOTE: Always disconnect AC power to the module supplying power to a Cresnet system before connecting a network device to that system or installing a card in the control system.
NOTE: Never connect multiple modules in parallel.

Hookup Procedure

1. Connect each network device to the appropriate network connector on the module.
2. Connect AC power to the module.
3. If a PC (running SIMPL Windows) is available, connect the PC to the Cresnet system via the computer port on the control system.
4. Establish communications with the control system as described in the latest version of the Crestron 2-Series Control Systems Reference Guide (Doc.
6256) which is available from the Crestron website (www.crestron.com/manuals).
5. From SIMPL Windows, select Tools | Viewport to open the Viewport.
6. Select Diagnostics | Report Network Devices (alternatively F4) to verify that all network devices are properly connected to the Cresnet system.

Problem Solving

Troubleshooting

The table after this paragraph provides corrective action for possible trouble situations. If further assistance is required, please contact a Crestron customer service representative.
CLX-PWS75 Troubleshooting
TROUBLE POSSIBLE
CAUSE(S)
NET POWER LED is not illuminated.
NET POWER LED flashes.
Network devices are not receiving power.
Module is not receiving power.
Fuse is blown.
Cresnet power requirements for supply is exceeded.
Varied
CORRECTIVE
ACTION
Verify that module is properly connected to terminal block and terminal block is properly connected to circuit breaker.
Refer to “Hookup Procedures” and test the network for shorts. Replace fuse.
Confirm load on supply. Add more power supplies to the network if necessary.
From SIMPL Windows, select
Tools | Network Analyzer and
perform voltage­level tests on the troubled network device. Refer to the SIMPL Windows help file for details.
4 Terminal Block & Module: CLT- & CLX-PWS75 Installation Guide – DOC. 6348
Crestron CLT- & CLX-PWS75 Terminal Block & Module
CLX-PWS75 Hardware Hookup
HOME RUN METHOD
NETWORK
DEVICE
CLX-PWS75
POWER EXPANSION NETWORK DATA LINK
CLX-PWS75
TO EXPANSION CLX-PWS75
NETWORK DATA LINK TO ADDITIONAL EXPANSION CLX-PWS75
DAISY CHAIN METHOD
Installation Guide – DOC. 6348 Terminal Block & Module: CLT- & CLX-PWS75 5
DEVICE
NETWORK
DEVICE
NETWORK
SYSTEM
CONTROL
Terminal Block & Module Crestron CLT- & CLX-PWS75

Return and Warranty Policies

Further Inquiries

If you cannot locate specific information or have questions after reviewing this guide, please take advantage of Crestron's award winning customer service team by calling the Crestron corporate headquarters at 1-888-CRESTRON [1-888-273-7876]. For assistance in your local time zone, refer to the Crestron website (www.crestron.com
) for a listing of Crestron worldwide
offices.
You can also log onto the online help section of the Crestron website to ask questions about Crestron products. First-time users will need to establish a user account to fully benefit from all available features.

Future Updates

As Crestron improves functions, adds new features, and extends the capabilities of the module, additional information may be made available as manual updates. These updates are solely electronic and serve as intermediary supplements prior to the release of a complete technical documentation revision.
Check the Crestron website periodically for manual update availability and its relevance. Updates are identified as an “Addendum” in the Download column.

Merchandise Returns / Repair Service

1. No merchandise may be returned for credit, exchange, or
service without prior authorization from CRESTRON. To obtain warranty service for CRESTRON products, contact the factory and request an RMA (Return Merchandise Authorization) number. Enclose a note specifying the nature of the problem, name and phone number of contact person, RMA number, and return address.
2. Products may be returned for credit, exchange, or service
with a CRESTRON Return Merchandise Authorization (RMA) number. Authorized returns must be shipped freight prepaid to CRESTRON, 6 Volvo Drive, Rockleigh, N.J., or its authorized subsidiaries, with RMA number clearly marked on the outside of all cartons. Shipments arriving freight collect or without an RMA number shall be subject to refusal. CRESTRON reserves the right in its sole and absolute discretion to charge a 15% restocking fee, plus shipping costs, on any products returned with an RMA.
3. Return freight charges following repair of items under
warranty shall be paid by CRESTRON, shipping by standard ground carrier. In the event repairs are found to be non­warranty, return freight costs shall be paid by the purchaser.

CRESTRON Limited Warranty

CRESTRON ELECTRONICS, Inc. warrants its products to be free from manufacturing defects in materials and workmanship under normal use for a period of three (3) years from the date of purchase from CRESTRON, with the following exceptions: disk drives and any other moving or rotating mechanical parts, pan/tilt heads and power supplies are covered for a period of one (1) year; touchscreen display and overlay components are covered for 90 days; batteries and incandescent lamps are not covered.
This warranty extends to products purchased directly from CRESTRON or an authorized CRESTRON dealer. Purchasers should inquire of the dealer regarding the nature and extent of the dealer's warranty, if any.
CRESTRON shall not be liable to honor the terms of this warranty if the product has been used in any application other than that for which it was intended, or if it has been subjected to misuse, accidental damage, modification, or improper installation procedures. Furthermore, this warranty does not cover any product that has had the serial number altered, defaced, or removed.
This warranty shall be the sole and exclusive remedy to the original purchaser. In no event shall CRESTRON be liable for incidental or consequential damages of any kind (property or economic damages inclusive) arising from the sale or use of this equipment. CRESTRON is not liable for any claim made by a third party or made by the purchaser for a third party.
CRESTRON shall, at its option, repair or replace any product found defective, without charge for parts or labor. Repaired or replaced equipment and parts supplied under this warranty shall be covered only by the unexpired portion of the warranty.
Except as expressly set forth in this warranty, CRESTRON makes no other warranties, expressed or implied, nor authorizes any other party to offer any warranty, including any implied warranties of merchantability or fitness for a particular purpose. Any implied warranties that may be imposed by law are limited to the terms of this limited warranty. This warranty statement supercedes all previous warranties.
Trademark Information
All brand names, product names, and trademarks are the sole property of their respective owners. Windows is a registered trademark of Microsoft Corporation. Windows95/98/Me/XP and WindowsNT/2000 are trademarks of Microsoft Corporation.
6 Terminal Block & Module: CLT- & CLX-PWS75 Installation Guide – DOC. 6348
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