Crest Audio CKS-100, CKS-1600 Mk2, CKS-1200 Mk2, CKS-200, CKS-800 Owners manual

...
POWER PROCESSING
AMPLIFIERS
Protect
ACL
Off
Remote
Active
Protect
Off
Remote
Active
Protect
Off
Remote
Active
ACL
Ch B
Ch A
Signal
Signal
ACL
ACL
Ch B
Ch A
Signal
Signal
ACL
ACL
Ch B
Ch A
Signal
Signal
CKS 800
Professional Power Amplifier
CKV 80 0
Professional Power Amplifier
CKX 500
Professional Power Amplifier
OWNER’S MANUAL
Important Precautions
This symbol is used to alert the oper­ator to follow important operating procedures and precautions detailed in documentation.
This symbol is used to warn opera­tors that uninsulated “dangerous volt­ages” are present within the equip­ment enclosure that may pose a risk of electric shock.
1. Save the carton and packing material even if the equipment has arrived in good condition. Should you ever need
to ship the unit, use only the original factory packing.
2. Read all documentation before oper­ating your equipment. Retain all doc-
umentation for future reference.
3. Follow all instructions printed on unit chassis for proper operation.
4. Do not spill water or other liquids
into or on the unit, or operate the unit while standing in liquid.
5. Make sure power outlets conform to
the power requirements listed on the back of the unit.
6. Do not use the unit if the electrical
power cord is frayed or broken. The power supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon or against them, paying particular atten­tion to cords and plugs, convenience receptacles, and the point where they exit from the appliance.
7. Always operate the unit with the AC
ground wire connected to the electri­cal system ground. Precautions should be taken so that the means of ground­ing of a piece of equipment is not defeated.
8. Mains voltage must be correct and
the same as that printed on the rear of the unit. Damage caused by connec-
tion to improper AC voltage is not cov­ered by any warranty.
9. Have gain controls on amplifiers
turned down during power-up to pre­vent speaker damage if there are high signal levels at the inputs.
10. Power down & disconnect units from
mains voltage before making connec­tions.
11. Never hold a power switch in the “ON” position if it won’t stay there itself!
12. Do not use the unit near stoves, heat registers, radiators, or other heat producing devices.
13. Do not block fan intake or exhaust ports. Do not operate equipment on a
surface or in an environment which may impede the normal flow of air around the unit, such as a bed, rug, weathersheet, carpet, or completely enclosed rack. If the unit is used in an extremely dusty or smoky environ­ment, the unit should be periodically “blown free” of foreign matter.
14. Do not remove the cover. Removing the cover will expose you to potentially dangerous voltages. There are no user serviceable parts inside.
15. Connecting amplifier outputs to
oscilloscopes or other test equipment
while the amplifier is in bridged mode may damage both the amplifier and test equipment!
16. Do not drive the inputs with a signal
level greater than that required to drive equipment to full output.
17. Do not connect the inputs / outputs of amplifiers or consoles to any other voltage source, such as a battery,
mains source, or power supply, regard­less of whether the amplifier or console is turned on or off.
18. Do not run the output of any amplifi-
er channel back into another chan­nel’s input. Do not parallel- or series-connect an amplifier output with any other amplifier output.
Crest Audio is not responsible for dam­age to loudspeakers for any reason.
19. Do not ground any + (“hot”) termi-
nal. Never connect a + (“hot”) output to ground or to another + (“hot”) output!
20. Non-use periods. The power cord of
equipment should be unplugged from the outlet when left unused for a long period of time.
21. Service Information Equipment
should be serviced by qualified service personnel when:
A. The power supply cord or the plug
has been damaged;
B. Objects have fallen, or liquid has
been spilled into the equipment;
C. The equipment has been exposed to
rain;
D. The equipment does not appear to
operate normally, or exhibits a marked change in performance;
E. The equipment has been dropped,
or the enclosure damaged.
22. To obtain service, contact your near-
est Crest Audio Service Center, Distributor, Dealer, or Crest Audio at
201.909.8700 (USA).
Power Amplifier Owner’s Manual
Table of Contents.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Quick Set-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation and Mounting . . . . . . . . . . . . . . . . . . . . . . . . 3
Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Side Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Input Bay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Input Module Jumpers. . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Network Bay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Power/Output Bay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Module Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Signal Ground Lift Jumper . . . . . . . . . . . . . . . . . . . . . . . 8
®
TourClass
Protection Features . . . . . . . . . . . . . . . . . . . . 9
Sequential Turn-On/Off. . . . . . . . . . . . . . . . . . . . . . . . . 10
Service Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CKS Series Specifications. . . . . . . . . . . . . . . Appendix A
CKV Series Specifications. . . . . . . . . . . . . . . Appendix B
CKX Series Specifications. . . . . . . . . . . . . . . Appendix C
Wire Gauge Charts. . . . . . . . . . . . . . . . . . . . . Appendix D
Distributed/Constant Voltage Systems. . . . . . Appendix E
Crest Audio CK Power Processing Amplifiers Page 1
Introduction.
Congratulations on your purchase of a Crest Audio CK family of Power Processing amplifiers. Please read this manual carefully (espe­cially the the “Important Precautions” section located inside the front cover) as it contains information vital to the safe operation of the amplifier. Also, please fill out and return the enclosed product regis­tration card.
The CK Power Processing amplifiers represent new levels of value and flexibility never before offered to the contracting market. CKS Series models are specially designed to drive low impedance speaker loads - down to two ohms with “-2” models,. CKV Series models fea­ture a unique proprietary front end circuit to provide directly coupled
70.7 volt outputs, eliminating the need for step-up transformers. CKX Series models feature transformer-isolated outputs for 100V opera­tion (50V optional). Together, these amplifiers cover almost every conceivable installed or distributed sound power requirement.
Front View
Cooling
Air
Intake
On
Off
Remote
Protect
Active
Signal
ACL
ACL
Signal
By combining legendary Crest performance with three unique plug-in module bays located on the rear panel, these amplifiers can become very sophisticated audio processors. The CK family is everything that you expect from Crest Audio. They are ruggedly built from high qual­ity components, intelligently laid out, and possess comprehensive pro­tection features.
After-sale support is considered paramount at Crest Audio. For any assistance in the set-up or operation of this product please call Crest Audio’s Customer Service department or your local Crest Audio rep­resentative. Should you have any problems at all, or suggestions that may help us improve our products or service, please contact us. We encourage your participation in Crest’s future. (See back cover for contact info).
Crest Audio may also be contacted on the World Wide Web at: http://www.crestaudio.com.
4U-6.94" / 176mm
CKS1200-2 CKS1600-2 CKV1600 CKV2400
3U-5.13" / 130mm
CKS800
CKX150
CKS800-2
CKX300
CKV800
CKX500 CKX800
2U - 3.44" / 87mm
CKS100 CKV100 CKS200 CKV200 CKS400 CKV400
CKS 400
Professional Power Amplifier
1
Side View
4U-6.94" / 176mm
CKS1200-2 CKS1600-2 CKV1600 CKV2400
3U-5.13" / 130mm
CKS800 CKS800-2 CKV800
2U - 3.44" / 87mm
CKS100 CKV100 CKS200 CKV200 CKS400 CKV400
19"
234 5 6 7
CKX150 CKX300 CKX500 CKX800
Heated Air Exhaust
1
Heated Air Exhaust
8
17.125"/435mm
Page 2 Crest Audio CK Power Processing Amplifiers
Unpacking.
Upon unpacking, inspect the amplifier. If you find any damage, noti­fy your supplier immediately. Only the consignee may institute a claim with the carrier for damage incurred during shipping. Be sure to save the carton and all packing materials. Should you ever need to ship the unit back to Crest Audio, one of its offices, service centers, or the supplier, use only the original factory packing. If the shipping carton is unavailable, contact Crest to obtain a replacement.
Amplifier Quick Set-Up.
Crest Audio CK Power Processing amplifiers are configured to a standard set-up at the factory. They are functional and ready to use ‘out of the box’. All controls and input/output connections are clear­ly labeled. Units are shipped standard with modules as follows:
Input Bay: CC-IPB Module. Network Bay: CC-BLK (Blank) Module. Power/Output Bay: CC-STL Module. To set the amplifier up for basic usage:
1. Rack mount the amplifier in the location where it is to be used, remembering to allow for adequate access and cooling space. For more information, see the sections on Installation, Mounting, and
Cooling Requirements.
2. Make input connections to the input barrier strips on the Input Module. Be sure to make the correct connections for stereo, par­allel, or bridged mono configuration. See the sections on Mode Configuration and Input Module Connections and Controls for more information.
3. Connect speakers to the output barrier strips on the Power/Output Module. Be sure to make the correct output connections for stereo, parallel or bridged mono configuration. See the section on Power/Output Module Connections for more information.
4. Make power connections, allowing for proper current draw. See the section on Connecting Power/Circuit Size Requirements for more information.
5. Turn the front panel three-position AC switch to 'on', and bring up the rear panel gain attenuators to the desired levels.
Front Panel.
1. Rack Mounting Ears.
Two to four mounting holes are provided on each front mounting ear.
2. Three-position AC Power Switch.
A three-position switch is on the front panel. With the switch pushed towards the upper position the amplifier is On. The middle position is Off and the lower position is marked Remote. When switched to Remote, the amplifier must be activated by the sequential turn on/turn off (STO) circuit. (CK amplifiers are shipped with the CC­STL Power/Output module standard, which permits STO. If NexSys compatible modules are used, STO can also be performed under NexSys computer control.) When a voltage of +8 to +18V DC is applied to the rear-mounted STO terminal and the “In” terminal is connected to the “Com” terminal, the amplifier will turn on. When no voltage is present or the In-Com connection is opened, the ampli­fier will switch off. Other CK Power Processing amplifiers can be “daisy-chained” together and will turn on at 200ms intervals. See the
section on Sequential Turn-On/Turn-Off for more information about STO.
3. Protect LED.
If the amplifier is in Protect mode, the output relay will open, and this LED will light.
4. Active LED.
The Active LED indicates the amplifier is turned on.
5. Signal LED.
Each channel has a Signal LED, which comes on gradually, first dim, and then brighter as the signal level increases.
6. ACL LED.
Each channel has an ACL (Active Clip Limiting) LED. This LED comes on at the clipping point, and indicates that ACL is engaged. See the section on TourClass Protection for more information.
7. Fan Grill & Filter.
A high-efficiency DC fan (with continuously variable speed) mount­ed behind the fan filter & fan intake grill draws cooling air into the amplifier. Do not block this intake! The fan operates only when the amplifier heatsinks require cooling. Fan filters are easy to remove and must regularly be cleaned to ensure optimum performance.
Installation and Mounting.
CK Power Processing amplifiers are 2, 3 & 4-rack space units of 17 1/8" (437mm) depth that mount in a standard 19-inch rack. On all amplifiers except 4-rack space units, four front panel mounting holes are provided. (4-rack space units have eight front panel mounting holes). Rear mounting ears are also provided on all amplifiers for additional support, which is essential in non-permanent installations like mobile or touring sound systems, but recommended for perma­nent installations as well.(Distance from the back of the front rack ear to the center of the rear mounting ear holes is 16 5/8" / 422mm ) Because of the cables and connectors on the rear panel, a right-angle or offset screwdriver or hex key will make it easier to fasten the rear mounting ears to the rails. Dimension drawings are included on page
4.
Crest Audio CK Power Processing Amplifiers Page 3
Side Panels.
8. Exhaust Ports.
Heated air exits through the exhaust ports, located on the sides of the amplifier chassis. Do not block these ports when rack-mounting the amplifier. See Side View.
Rear Panel.
Module Bays & Modules.
The rear panel of CK Power Processing amplifiers provides three bays (Input, Network and Output/Power) configured to accept inter­changeable plug-in modules. Your amplifier may have been factory­configured with some of the optional modules. In this case, info on the relevant modules will be enclosed in the amplifier box, or in a separate binder. If all required information is not included, please call Crest Audio’s Customer Service department or your local Crest Audio representative.
About CC Modules and NC Modules.
CC modules fit into the Power/Output or Input module bays in the rear panel of CK Power Processing amplifiers. These "basic" analog modules are non-programmable and non-NexSys the STO function can be controlled (through hardwiring).
NC Modules can be controlled, programmed and/or monitored. They fit into the rear panel of the amplifiers. NC Input Modules can be controlled and/or programmed over the NexSys network or via the N-Coder (Hand-Held) or N-Coder/PC software. (NexSys is Crest Audio’s hardware and software package that offers network connec­tion of Crest Audio amplifiers and associated devices.). NC Input and NC Output/Power Modules are NexSys-compatible. Using NexSys with the appropriate NC Network Module, NC Input and Output/Power Modules can be controlled, programmed and/or moni­tored remotely. NexSys also offers a number of diagnostic facilities. On the NC Input Modules, the individual channel attenuators offer manual level adjustment and removable knobs for additional securi­ty. Except for the STO feature, NC Modules are “tamper-proof” in that there are no user-accessible setup controls.
9. Circuit Breaker.
A re-settable, protective AC circuit breaker is located at the upper left of the amplifier rear panel. Two and three rack space amplifiers have a push-type breaker fitted, while four rack space units have a throw-switch style breaker. If the breaker has tripped, push it back in (or, in the case of four rack space units, flip the breaker up) to return the amplifier to operating condition. If the breaker trips repeatedly, the amplifier needs servicing.
10. IEC Power Connector with removable Power Cord or Captive Power Cord.
On two rack space amplifiers, a standard IEC power connector is located at the lower left corner of the amplifier rear panel. An AC mains cord having an appropriate AC plug for the intended operating voltage is included. Three and four rack space units have a captive power cord.
11. Power/Output Bay.
All Power/Output modules (CC-STL module is shipped standard) provide a ground lift jumper, barrier strip output connectors, and connections for sequential turn-on /off (STO) activation.
®
compatible; only
A barrier strip is provided for connection of loudspeakers with bare wire or spade lug connectors. A signal ground lift jumper permits the audio ground to be lifted from the chassis ground. For more informa-
tion see the sections on Signal Ground Lift Jumper, Module Removal, and Sequential Turn-On/Turn-Off.
12. Network Bay.
The CC-BLK (blank panel) comes standard with all amplifiers. See the section on Replacing or Installing a Network Module for more information.
13. Input Bay.
CK Power Processing amplifiers come standard with a CC-IPB Input module. Barrier strip input connectors and individual channel rotary attenuators are provided. All Input modules have an internal voltage gain/input sensitivity jumper that is factory-set for X40 gain. See the
sections on Input module Connections and Removing or Replacing an Input module for more information.
Operation.
Connecting Power/Circuit Size Requirements.
CK Power Processing amplifier power requirements are rated at “idle”, 1/8th power (“typical” music conditions), 1/3rd power, and maximum rated power. The maximum power current draw rating is limited by the amplifier's circuit breaker. Consult the specifications at the end of this manual for the current that each amplifier will demand. AC mains voltage must be the same as that indicated on the rear of the amplifier. Damage caused by connecting the amplifier to improper AC voltage is not covered by any warranty. Note: Always
turn off and disconnect the amplifier from the mains voltage before making audio connections. If possible, as an extra precaution, have the attenuators turned down during power-up.
Cooling Requirements.
CK Power Processing amplifiers use a forced-air cooling system to maintain a low, even operating temperature. Drawn by a continuous­ly-variable-speed fan mounted behind the front panel, air enters through the front grill and courses through the cooling fins of the heat sink, (which dissipates power transistor heat), before exiting through the side panel ports. The fan will remain inactive until oper­ating temperature rises above 45° C. Make sure that there is enough space around the front of the amplifier to allow air to enter, and around the sides to allow the heated air to exit. (See page 4 for intake and exhaust locations. Note: If the amplifier is rack-mounted, do not
use doors or covers on the front or rear without pressurizing the rack. Whatever type of rack you are using, make sure that heated air can escape freely, and that there is no resistance to the intake of cool air through the front grill. Intake and exhaust air must flow without resistance. Ensure that fan filters are regularly cleaned and periodi­cally replaced. (No tools are required for filter removal).
Rear View
LISTED 8B42
COMMERCIAL
POWER
AMPLIFIER
120V~60 Hz 15A
In
Out
Com
+8 to +18VDC 20 mA
NEC
CLASS 2 ONLY
Model CC-STL
CLASS 2 WIRING
MAY BE USED
Output
A
+
+
B
Signal Ground Lift Jumper
Model
Output Power
Name
@70.7V
CKV 100
50W
CKV 200
100W
CKV 400
200W
CKV 800
400W
CKV 1600
800W
CKV 2400
1200W
Designed & manufactured in the USA by:
Paramus, New Jersey 07652 USA
Crest Audio Inc.
100 Eisenhower Dr.
Model Name
CKS 100 CKS 200 CKS 400 CKS 800
CKS 800-2 CKS 1200-2 CKS 1600-2
Output Power
@8/Ch.
50W 100W 200W 400W 400W 600W 800W
Model CC-BLK
5
Level
4
6
A
3
7
2
8
1
9
0
10
5
Level
4
6
B
Model CC-IPB
3
7
2
8
1
9
0
10
Input A
Input B
+
+
11 12 13109
Page 4 Crest Audio CK Power Processing Amplifiers
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