Cres cor RO151FUA18D User Manual

Page 1
Retherm Oven
FL-2357
Rev. 3 (5/12)
5925 Heisley Road • Mentor, OH 44060-1833
INSTALLATION, OPERATION and MAINTENANCE
MANUAL for Cres Cor 12kW QUIKTHERM™ RETHERM OVENS
Page 1 of 12
RO151FPUA18D
RO151F1332D
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Page 2
Retherm Oven
FL-2357
Rev. 3 (5/12)
Page 2 of 12
5925 Heisley Road • Mentor, OH 44060-1833
TABLE OF CONTENTS
SUBJECT PAGE
INSTALLATION INSTRUCTIONS .............................................3
OPERATING INSTRUCTIONS
First Time Operation ....................................................3
How to Use Control for Cooking & Holding .................................4
How to Save and Use Recipes ............................................5
“Quick Recipe” and Other Menu settings ....................................5
MAINTENANCE INSTRUCTIONS
How to Clean the Unit ..................................................6
Trouble Shooting Guide ...............................................7, 8
Cabinet Replacement Parts ...............................................9
Hot Unit Replacement Parts .............................................10
Wiring Diagram For 208/240 Volt, 3 Phase .................................11
Wiring Diagram for 480 Volt, 3 Phase ....................................12
SERVICE POLICY and AGENCY LIST ....................................FL-1400
WARNING
RISK OF FIRE OR ELECTRIC SHOCK
WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK,
DO NOT REMOVE COVER (OR BACK)
NO USER-SERVICEABLE PARTS INSIDE
DO NOT OPEN
REPAIR SHOULD BE DONE BY AUTHORIZED SERVICE
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
PERSONNEL ONLY
Page 3
Retherm Oven
FL-2357
5925 Heisley Road • Mentor, OH 44060-1833
INSTALLATION INSTRUCTIONS
VENTING YOUR OVEN:
1. The purpose of ventilating hoods is to direct and capture smoke, grease-laden vapors, heat, odors, or fumes.
2. Low temperature equipment (maximum temperature 250°F/121°C) does not produce heat, odors, fumes, grease-laden vapors or smoke and is not required to be vented.
UNIT SPECIFICATIONS: All units use six (6) elements (2000 watts each). All units are rated 12000 watts.
MODEL NOS.
RO151FUA18D2083 RO151FPUA18D2083 RO151F1332D2083 RO151FUA18D2403 RO151FPUA18D2403 RO151F1332D2403
ELECTRICAL SPECS
(AC SERVICE)
VOLTS PHASES HZ AMPS VOLTS AMPS PHASES VOLTS RECEPTACLE
208 3 60 34 208 50 3 208 15-50R
240 3 60 29 240 50 3 240 15-50R
3. Most jurisdictions consider our low-temperature ovens (maximum temperature is 350°F/177°C) as low-heat appliances not requiring vent hoods.
4. Installation must conform with local codes. The authority having jurisdiction of enforcement of the codes will have the responsibility for making interpretations of the rules.
ELEC. LOAD
Rev. 3 (5/12)
POWER SUPPLY REQUIREMENT
ALL 3 PHASE IS 3 WIRE + GROUND
Page 3 of 12
RO151F1332D4803 480 3 60 15 480 30 3 480 L16-30R
HOW TO INSTALL CABINETS:
1. Remove all packing material from inside and outside of cabinet.
2. Position cabinet on level oor; install the cabinet interior (pan slides) if not already installed.
3. Plug power cord into proper wall receptacle.
FIRST-TIME OPERATION
NOTE: A new oven needs to “burn off” manufacturing
oils and excessive adhesive before its rst use.
Do NOT load food into oven until this has been done!
1. Push the switch to on; the light will come on.
HOW TO CHANGE FROM °C TO °F (if needed)
1. Push the switch on; the light will come on.
2. Push and hold the “SET” button and the button in the lower left hand corner together for 5 seconds. You are now entered into the menu.
3. Scroll over the”Unit” and change it to “C” , then scroll to the “END”.
NOTE: The letters “LOTPR” (low temperature) will show
on the control panel until it reaches 140°F (60°C).
2. Press the “COOK” button.
3. Push down and turn the control knob to show 200°F. Push the knob again to set the temperature. Run the unit for one (1) hour.
4. Turn the unit off and let cool.
5. Wipe the inside clean with detergent and hot water.
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Page 4
Retherm Oven
FL-2357
Rev. 3 (5/12)
Page 4 of 12
5925 Heisley Road • Mentor, OH 44060-1833
OPERATING INSTRUCTIONS
AIR RETHERM SWITCH
This switch MUST be pushed to “HIGH” (ON) for Retherming food.
FOR RETHERM
FOR COOKING
HOW TO USE THE RETHERM CONTROL:
*Push the lighted switch on the control panel; the light
will come on and the cabinet will start heating.
*The display will read “LOTPR” (low temperature)
below 140°F. (60°C.).
NOTE: Wait one (1) hour after start up before loading the
food for best results.
The display will read “PREHT” until the cabinet
reaches the set temperature.
Cooking:
1. Press the COOK button.
2. Turn the control knob to the desired cooking temperature between 200°F (93°C) and 350°F (176°C).
3. Push the knob to set the temperature.
4. The control automatically goes to the HOLD mode. (Continue to step 1 below).
Holding:
(Press the HOLD button only if you are just holding food),
1. Turn the control knob to the desired holding temperature between 140°F (60°C) and 220°F (104°C).
2. Push the knob to set the temperature.
3. The control automatically goes to the TIME mode.
Setting the time or Food Probe:
1. If NOT using the Food Probe: a) Turn the control knob to the desired hours/minutes. b) Push the knob to set the time.
2. Using the Food Probe: Plug in the food probe BEFORE you enter the TIME mode. Otherwise, you have to press the PROBE button to set the probe temperature. a) Turn the knob to the desired temperature. b) The timer will stop when the probe reaches the set temperature.
3. Press the START button. The display will show “READY” when preheated.
4. Press the START again to use this recipe (see Recipes”).
Note: Press the knob for 4 seconds to cancel the recipe.
The DISPLAY button shows (cycles through) all the values when in each mode:
“PREHEAT” OR “READY”: momentarily shows the actual cabinet temperature.
“COOK” (Timed): shows Home screen, set point, count down time, actual cabinet temperature.
“COOK” (Probe): shows Home screen, set point, count up time, actual cabinet temperature.
“HOLD”: shows Home screen, set point, count up time, actual cabinet temperature.
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Page 5
Retherm Oven
FL-2357
5925 Heisley Road • Mentor, OH 44060-1833
OPERATING INSTRUCTIONS (continued)
RECIPES:
The control can hold up to 18 saved recipes.
To save a recipe:
1. Press and hold both the TIME button and the knob
for 5 seconds. The screen will be ashing. This is the
setup menu.
2. Turn the knob through the menu until you get to “Edit”.
3. Press the knob and turn to the recipe you want to edit. There are 18 blank recipes to customize and save.
4. Press the knob and enter the cook, hold and time values.
5. After the entering the nal value, “Edit” will show again.
6. Press the knob to edit more recipes or turn to “End” to exit the menu.
To use one of the recipes:
1. Push one of the three RECIPE group buttons for the recipe number you want.
2. Turn the knob to the recipe you want and press the knob to select.
3. Press the START button to preheat.
4. After it shows “READY”, press the START button again to begin the recipe.
Note: The display button will cycle through all the values
as before, but will include the recipe number, if using a saved recipe.
Rev. 3 (5/12)
Page 5 of 12
Quick Recipe Note:
You can set “Quick Recipes” for recipes that you use often. This way, when you press a recipe group button and press start, that recipe will start cooking without searching for the recipe number. Recipe numbers can be set up as “quick recipes” as follows:
1. Press and hold both the TIME button and the knob for 5 seconds to get into the menu.
2. Turn the knob to “RBTN” and press the knob. The
word “PUSH” will ash.
3. Press one of the recipe group buttons to assign a recipe.
Note: Recipe numbers 1-6 can be set up as Group button 1.
Recipe numbers 7-12 can be set up as Group button 2. Recipe numbers 13-18 can be set up as Group button 3.
4. Turn the knob to the recipe number you want to assign to that button and press the knob.
Repeat the process to assign recipes to the other two recipe
group buttons; or, turn the knob to “END” the submenu; turn to “END” the
menu.
Additional Menu Settings:
Press and hold both the TIME button and the knob for 5 seconds to get into the menu.
Here you can set the recipes, quick recipes, temperature units (°C or °F) and the datalog settings (USB connection required):
”RECE” allows you to enable or disable the data record feature.
“RECF” allows you set how often (in minutes) a datapoint will be recorded.
“RECD” allows you to set how long (in days) you would like the data to be stored in memory.
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Page 6
Retherm Oven
FL-2357
5925 Heisley Road • Mentor, OH 44060-1833
MAINTENANCE INSTRUCTIONS
HOW TO CLEAN THE UNIT
WARNING
BEFORE cleaning the cabinet:
1. Unplug cord from wall. Allow cabinet to cool.
2. Do NOT hose cabinet with water.
3. Do NOT get water on controls.
4. Do NOT use abrasives or harsh chemicals.
5. Do NOT use “Cres Clean” (or any citrus cleaner) on labels or plastic parts.
Rev. 3 (5/12)
Page 6 of 12
Cleaning Hints:
1. Use the mildest cleaning procedure that will do the job.
2. Always rub in the direction of the polish lines to avoid scratching the surface.
HOW TO CLEAN THE UNIT:
SOIL CLEANER METHOD
Soap, ammonia or mild detergent* and water.
Mild abrasive made for Stainless Steel.
Chemical oven cleaner made for Stainless Steel.
Vinegar
CABINET
Inside and Outside
(Stainless Steel)
ROUTINE CLEANING
STUBBORN SPOTS, STAINS
BURNT ON FOODS OR GREASE
HARD WATER SPOTS & SCALE
* Mild detergents include soaps and non-abrasive cleaners
3. Use only a soft cloth, sponge, brous brushes, plastic or stainless steel pad for cleaning and scouring.
4. Rinse thoroughly with fresh water after every cleaning operation.
5. Always wipe dry to avoid water marks.
1. Sponge on with cloth
2. Rinse
1. Apply with damp sponge or cloth.
2. Rub lightly.
Follow oven cleaner manufacturer’s directions.
1. Swab or wipe with cloth.
2. Rinse and dry.
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Page 7
Retherm Oven
FL-2357
Rev. 3 (5/12)
Page 7 of 12
5925 Heisley Road • Mentor, OH 44060-1833
MAINTENANCE INSTRUCTIONS
TROUBLE-SHOOTING GUIDE, continued
HOW TO ADJUST THE DOOR LATCH:
1. For vertical (up and down movement) adjustment:
a. Loosen (2) screws located in magnetic strike.
b. Move strike up or down for alignment to magnet on latch.
c. Tighten screws to secure
2. For horizontal (greater or lesser magnetic draw) adjustment:
a. Loosen (4) screws in door latch.
b. Move latch forward or backward to adjust magnetism.
c. Tighten screws to secure.
TROUBLE-SHOOTING GUIDE
WARNING
IF OVEN GETS TOO HOT OR WON’T SHUT OFF, DISCONNECT
POWER AT BRANCH PANEL. DO NOT UNPLUG CORD!
If unit is NOT working, rst check the following causes:
1. Cord is unplugged from wall outlet.
2. Circuit breaker/fuse to wall outlet is blown.
PROBLEM POSSIBLE CAUSE SOLUTION
Oven does not turn on
1. Power switch is bad
2. Retherm control is bad.
3. Switch is turned off.
4. Fuse on back of unit is blown.
1. Replace
2. Replace
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Page 8
Retherm Oven
FL-2357
5925 Heisley Road • Mentor, OH 44060-1833
MAINTENANCE INSTRUCTIONS
TROUBLE-SHOOTING GUIDE (continued)
IF THE OVEN TURNS ON:
PROBLEM POSSIBLE CAUSE SOLUTION
Oven does not heat, or doesn’t heat properly
Blowers do not operate
Heater will not shut off
Vent fans do not shut off
Vent fans do not operate (See Note)
Control will not switch from “COOK” to “HOLD” (timed mode)
Control will not switch from “COOK” to “HOLD” (probe mode)
Control will not switch to “COOK” (probe mode)
1. Sensor
2. Heater contactor
3. Loose wiring at heater contactor
4. Retherm control
5. High Limit
1. Air retherm switch
2. Blower
3. Retherm control
1. Control defective
2. Heater contactor
1. Vent fan switch defective
2. Control compartment is still hot.
1. Vent fan switch defective
2. Vent fan defective
1. Oven is in “PROBE” mode.
2. Retherm control defective
1. Oven is in the “TIMED” mode
2. Probe not plugged in
3. Probe defective
4. Retherm control defective
1. Oven in “TIMED” mode
2. Probe temperature setting lower than probe temperature
3. Probe not plugged in
4. Retherm control defective
1. Replace
2. Replace
3. Replace
4. Replace
5. Replace
1. Replace
2. Replace
3. Replace
1. Replace
2. Replace
1. Replace
2. Wait until it cools Check “Heater will not shut off”
1. Replace
2. Replace
1. Cancel recipe and switch to “TIMED” mode
2. Replace
1. Cancel recipe and switch to “PROBE” mode
2. Plug in probe
3. Replace
4. Replace
1. Switch to “PROBE” mode
2. Set probe temperature to desired tempera­ture
3. Plug in probe
4. Replace
Rev. 3 (5/12)
Page 8 of 12
ERROR CODES:
CODE DISPLAYED CAUSE SOLUTION
no p No meat probe Plug in probe
Err0 Temp probe bad Replace
NOTE: Vent fans will not operate until the control compartment requires ventilation to limit temperatures. Replacement
of electrical components must be done by a qualied electrician.
Refer to our Service Agency list, FL-1400 (found in the back of this manual), of authorized service centers. Instructions for replacing parts are included in replacement parts list.
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Page 9
Retherm Oven
FL-2357
Rev. 3 (5/12)
Page 9 of 12
5925 Heisley Road • Mentor, OH 44060-1833
REPLACEMENT PARTS
Include all information on nameplate when ordering parts
28
27
26
23
21
20
21
20
Replacement Parts:
ITEM DESCRIPTION PART NUMBER
19. Door Assembly (1332D) 1221-579-K Door Assembly (UA18D) 1221-580-K
20. Door Latch Kit 1006-122-01-K
21. Door Strike Kit 1006-122-02-K
22. Door Hinge Kit 0519-109-K
23. Door Gasket (1332D) 0861-185-K Door Gasket (UA18D) 0861-235-K
24. Casters 0569-306-R
25. Casters w/brake 0569-306-B
26. Posts 0696-250
27. Air Tunnel 0546-146-C
28. Wire Angles (2 per kit) 0621-281-SS-K Drip Pan (clear) 1017-058
19
25
22
24
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Page 10
Retherm Oven
FL-2357
5925 Heisley Road • Mentor, OH 44060-1833
11
1
7
2
13
7
17
10
Rev. 3 (5/12)
8
9
4
12
Page 10 of 12
14
16
4
5
5
3
17
TOP VIEW
WITHOUT COVER
4
5
6
Electrical Replacement Parts:
ITEM DESCRIPTION Part No. ITEM DESCRIPTION Part No.
1. Switch (On/Off) 0808-125 10. Hi Limit Switch 0848-077
2. Retherm Thermostat 11. Transformer 0769-197 Digital Control Sensor
0848-092-03 0848-091
3. Blower Switch 0808-114 14. Power Cord Kit 0810-178-K
4. Vent Fan 0769-174 16. Strain Relief Kit 0818-103-K
5. Fan Guard 0769-167 17. Heater Kit (208V) 0811-0300-K
6. Fuse Fuse Holder Fuse (480V) Fuse Holder (480V)
0807-155 0807-150 0807-058 0807-048
7. Blower Kit 0769-186-K Food Probe 6” Long 0848-100
8. Contactor 0857-026
9. Terminal Block, rear 0852-093
12. Relay 0857-102
13. Fan Switch 0848-034
Heater Kit (240V) 0811-0301-K
Heater Kit (480V) 0811-0302-K Connector, Probe (not shown) 0848-094 Food Probe 1.5” Long 0848-098
REAR VIEWFRONT VIEW
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Page 11
Retherm Oven
closes @130F
FL-2357
Rev. 3 (5/12)
Page 11 of 12
for NON-PASS THRU OVENS RO151F SERIES 208/240V 3 Ph
Include all information
on nameplate when
ordering parts
RED
BLACK
BROWN
TRANSFORMER
RED
GRAY
ORANGE
BROWN
7 WIRE RENAU TRANSFORMER WIRING
AIR
PROBE
MEAT
PROBE
23
22
2
7
TRANSFORMER
WIRE COLORS: TRIAD/HAMMOND
25
5925 Heisley Road • Mentor, OH 44060-1833
REPLACEMENT PARTS
FUSES
6A
6A
3
500F
HIGH LIMIT
32
35
41 42
GROUND*
POWER CORD
8 AWG, 4 COND
CABINET BODY
TERMINAL
LOCK WASHER
NUT
41
42
L3
HEATER
CONTACTOR
26
27
31
12
L1
L2
13
32
37
36
*A lockwasher & nut (or
double nuts) are required on
ground bolt on top of cord's
ground terminal.
1
L
N
N
L
POWER
SWITCH
(rear view)
8
9
6
WHITE/WHITE
BLACK/BLACK
BROWN/BROWN
BLUE/ORANGE
27
GREY/RED
RED/YELLOW
YELLOW/GREY
PURPLE/BLUE
24
26
30
28
500F
HIGH LIMIT
29
2
1
4
31
33
34
30
BLOWER
MOTOR
BLOWER
HOLD BLOWERS
21
20
19
MOTOR
240V PWR SW
10
8
9
34
35
18
21
L1
brwn
19
L2
blue
20
13
TERMINAL BLOCK
3
HIGH TEMP
FAN
VENT
5
4
FAN
VENT
FAN
VENT
IMPORTANT: VENT FANS
BLOW AIR INTO APPLIANCE
MOTOR
BLOWER
12
1011
K3 K1 K2
AIR TEMP
LOOKING AT REAR
RENAU CONTROL
23
8
7
6 5
4 3 2 1
BLOWER AIR SWITCH
14
15
22
16
BLOWER
MOTOR
15
14
13
12 11
25
10
9
24
15
16
2
3
1
ON UNITS WITHOUT
SWITCH, WIRES 15
BLOWER CUTOUT
AND 16 ARE
WIRE 17
REPLACED WITH
COOK BLOWERS
16
40
37
MOTOR
BLOWER
RETHERM BLOWERS
18
14
MOTOR
BLOWER
500F
HIGH LIMIT
40
39
38
36
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Page 12
Retherm Oven
closes @130F
FL-2357
5925 Heisley Road • Mentor, OH 44060-1833
REPLACEMENT PARTS
for OVENS RO151F SERIES 480V, 3 Ph
Include all information
on nameplate when
ordering parts
LV
8
6
4
3
2
jumper
1
5
7
43
500F
HIGH LIMIT
44
45
HEATERS
MOTOR
BLOWER
COOK BLOWERS
LINE VOLTAGE.
41
40
MOTOR
MOTOR
BLOWER
55
54
52
500F
HIGH LIMIT
TRANSFORMER
7 WIRE RENAU TRANSFORMER WIRING
19
19
AIR
MEAT
8
7
6 5
4 3 2 1
BLACK
ORANGE
RED
BROWN
RED
GRAY
PROBE
PROBE
K3 K1 K2
16
15
14
13
12 11
10 9
BROWN
16
14
15
22
23
21
20
18
18
5
6
L
N
N
L
13
11
10
BROWN/BROWN
BLUE/ORANGE
TRANSFORMER
WIRE COLORS: TRIAD/HAMMOND
RED/YELLOW
YELLOW/GREY
21
POWER
SWITCH
(rear view)
12
WHITE/WHITE
BLACK/BLACK
GREY/RED
PURPLE/BLUE
20
42
46
AND PAIRS ARE WIRED IN
SERIES ACROSS THE 480V
BLOWER MOTORS ARE 240V
BLOWER
56
53
HV
1
2
3
4
TRANSFORMER
ARE
RATED
MOTOR
BLOWER
jumper
46
ARE
WIRED IN
480V AND
RETHERM BLOWERS
56
47
49
PARALLEL.
BLOWER
Rev. 3 (5/12)
GROUND*
FUSES
4
3
2
6A
6A
1
30
31
1
2
L2
L3
HEATER
CONTACTOR
42
43
47
48
52
POWER CORD
8 AWG, 4 COND
16
L1
17
53
Page 12 of 12
CABINET BODY
TERMINAL
LOCK WASHER
NUT
*A lockwasher & nut (or
double nuts) are required on
ground bolt on top of cord's
ground terminal.
500F
HIGH LIMIT
48
50
39
MOTOR
50
51
30
32
31
33
4
3
1
MOTOR
BLOWER
HOLD BLOWERS
37
36
38
51
RELAY1
7
37
33
35
4
3
1
RELAY2
7
39
35
4
3
1
RELAY3
7
41
29
6
B
A
9
36
34
9
38
34
9
40
HOLD BLOWERS
26
28
32
6
B
A
COOK BLOWERS
22
27
6
B
A
RETHERM BLOWERS
24
7
HIGH TEMP
23
24
2
3
1
BLOWER AIR SWITCH
ON UNITS WITHOUT
SWITCH, WIRES 23
BLOWER CUTOUT
AND 24 ARE
25
REPLACED WITH WIRE
12
14
13
240V PWR SW
26
L1
brwn
27
28
L2
blue
29
17
TERMINAL BLOCK
FAN
VENT
FAN
VENT
FAN
VENT
9
8
IMPORTANT: VENT FANS
BLOW AIR INTO APPLIANCE
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
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