Cres Cor HC-UA-11 User Manual

Page 1
Holding Cabinet
WARNING
FL-2361
5925 Heisley Road • Mentor, OH 44060-1833
OPERATING and MAINTENANCE INSTRUCTIONS
Models: HC-UA-11 Tri-Powered Series Hot Cabinets
Rev. 4 (10/13) Page 1 of 12
Cabinet model number:
Cabinet serial number:
Authorized Service Agency:
Ph: Fax:
HC-UA-11
IMPROPER INSTALLATION, SERVICE, ADJUSTMENTS, ALTERATIONS CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
Page 2
Holding Cabinet
FL-2361
Rev. 4 (10/13) Page 2 of 12
5925 Heisley Road • Mentor, OH 44060-1833
TABLE OF CONTENTS
SUBJECT PAGE
INSTALLATION INSTRUCTIONS .............................................3
OPERATING INSTRUCTIONS ................................................6
Illustration, Figure 1 ..........................................................6
MAINTENANCE INSTRUCTIONS
How to Clean the Unit ...................................................7
Trouble Shooting Guide ..................................................8
Illustration; Cabinet assembly replacement parts ...............................9
Illustration; Control panel assembly ........................................10
Illustration; Burner assembly .............................................11
Wiring Diagram .......................................................12
SERVICE POLICY and AGENCY LIST ....................................FL-1400
WARNING
RISK OF FIRE OR ELECTRIC SHOCK
DO NOT OPEN
WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK,
DO NOT REMOVE COVER (OR BACK)
NO USER-SERVICEABLE PARTS INSIDE
REPAIR SHOULD BE DONE BY AUTHORIZED SERVICE
PERSONNEL ONLY
Page 3
Holding Cabinet
FL-2361
5925 Heisley Road • Mentor, OH 44060-1833
Rev. 4 (10/13) Page 3 of 12
INSTALLATION INSTRUCTIONS
INSTRUCTIONS TO INSTALLER BEFORE CONNECTING TO GAS AND ELECTRIC SUPPLIES
1. Retain this manual for further use.
2. Post in a prominent place the following instructions:
FOR YOUR SAFETY
IF YOU SMELL GAS:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open ame.
4. Immediately remove propane tank, shut off gas supply or call your gas
Do not store or use gasoline
and liquids in the vicinity of
this or any other appliance.
FOR YOUR SAFETY
or other ammable vapors
supplier.
3. Installation in the United States must conform with the local codes, or in the absence of local codes, with the NFPA 54/ANSI Z223.1 2012. Installation in Canada must comply with the Installation codes for Gas Burning Appliances and Equipment, CAN/CSA B149.1-10 and/or local codes.
4. The area around cabinet must be kept free and clear from combustible materials.
5. DO NOT obstruct the ow of combustion and ventilation air. DO NOT block slots or louvers on front and rear of unit in any way.
6. The cabinet when installed must be electrically grounded in accordance with the local codes, or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70-2011.
This appliance is equipped with a three-prong (grounding) plug for your
WARNING
7. Provisions for adequate air supply, in cabinet area, must be provided.
8. Adequate clearances for servicing and proper operation must be provided.
9. DO NOT ATTEMPT TO OPERATE CABINET DURING A POWER FAILURE.
protection. Do not cut or remove the ground prong from this plug.
10. CLEARANCE FROM COMBUSTIBLE CONSTRUCTION, 0 INCHES FROM SIDE AND 0 INCHES FROM BACK.
11. Wiring diagrams can be found in operating instructions (page 12)
Page 4
Holding Cabinet
WARNING
FL-2361
Rev. 4 (10/13) Page 4 of 12
5925 Heisley Road • Mentor, OH 44060-1833
INSTALLATION INSTRUCTIONS
HC-UA-11 FOR PROPANE CYLINDER INSTALLATION:
This cabinet is not intended for use with natural gas. It is not user-convertible to natural gas.
1. Only use a 1 lb. standard cylinder marked “PROPANE”. A larger tank can be used with an adapter (optional accessory part number 0904-026-K See installation FL-2362).
2. The cylinder must be constructed and marked in accordance with the specications for propane cylinders of the U.S. Department of Transportation (DOT) or CAN/CSA B339.
3. The Cylinder should not be allowed to remain in a high heat area, such as a car, truck or direct sunlight. DO NOT
store at temperatures above 120°F (49° C) and in unauthorized storage areas not intended for cylinder storage.
4. Hold and use the cylinder in an upright position and only use when temperatures are above 10°F (-12° C). Do not attach near ames, pilot lights or sparks.
5. Propane Tank Hook-up:
a. Make sure the cabinet switch is in the “OFF” position.
b. Uncap the cylinder, hold upright and insert it in the right rear compartment of the cabinet. Hand screw and tighten the cylinder to the gas regulator. DO NOT over-tighten.
Check for leaks at the connection: Spray soapy water onto the connection and look for bubbles. Tighten more if needed.
6. Disconnect the cylinder when not in use. Replace the cylinder cap when storing.
HC-UA-11-NG FOR NATURAL GAS INSTALLATION ONLY:
1. Installation shall be made with a connector that complies with Standards for Natural Gas Connection on
Movable Appliances ANSI/Z21.69b/CSA 6.166-2006.
Adequate means to limit the movement of the cabinet without
CAUTION
2. The cabinet and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of the system at pressures exceeding 1/12 psig (3.45 kPA). During pressure testing of the gas supply piping system at pressures equal to or less than 1/2 psig (3.45 kPA), the cabinet must be
isolated by closing the manual shutoff valve.
depending on the connector, quick connect or associated piping must be provided by the installer.
3. Check for leaks at the connection: Spray soapy water onto the connection and look for bubbles. Tighten more if needed.
Page 5
Holding Cabinet
WARNING
FL-2361
5925 Heisley Road • Mentor, OH 44060-1833
INSTALLATION INSTRUCTIONS
GENERAL INSTALLATION:
1. Remove all paper and packing materials from the inside of the cabinet and install angles into posts.
2. Remove protective paper and vinyl material from the outside of the cabinet.
3. Place the cabinet in a well-ventilated area on level
oor or ground.
4. DO NOT block the ue vent located at the upper rear of the cabinet.
5. Lock the two front casters before starting up or plugging in the cabinet.
HOW TO INSTALL ANGLES:
1. Insert end tabs of the angles into the post slots and push down.
2. Note the location shown in the diagram of the 18” x 26” pan slide and the 12” x 20” pan slide
18” X 26” BUN PAN
12” X 20” STEAM TABLE PAN
Rev. 4 (10/13) Page 5 of 12
FOR PROPANE GAS OPERATION:
Specications: (Propane) 8,700 BTU
Connect a propane tank (per Propane Installation Instructions)
Push the switch to “GAS”. Preheat cabinet for 45 minutes.
NOTES: New tanks may not light on the rst couple
tries. See “Re-light Burner” instructions.
1 lb. propane tank will provide approximately 6 hours of heat at 160°F.
FOR NATURAL GAS OPERATION:
Specications: 8,700 BTU at W.C.
Notes about using gas:
1. GAS RESET LIGHT:
a) Red light on control panel will come on and
an alarm will sound if the ame is not present
when it should be.
b) Propane tank may be empty or a draft has blown
out the burner ames.
c) To re-light the burner: Push switch to “Off”
and then back to “Gas” quickly.
d) Wait for up to 10 seconds and then check sight
glass below the door to see the burner ames.
Repeat as necessary.
FOR ELECTRIC OPERATION:
Specications: 120 Volts, 1500 Watts, 60 Hz., 1 Ph.
12.5 Amps, 15 Amp. Service (NEMA 5-15P)
Plug the power cord into the proper wall outlet and push switch to “ELECTRIC”.
Preheat cabinet for 30 minutes.
Call Service if alarm goes off repeatedly without ignition.
DO NOT ATTEMPT TO LIGHT BY HAND.
This cabinet has an automatic ignition system.
2. The battery (needed for the gas valve and the temperature control) keeps charging as long as the cord is plugged into the outlet (or when accessory solar panel is added). Check the battery indicator on the control panel.
NOTE: The battery will provide power for approximately
16 hours (without solar) before needing a charge; depending on the age and condition of the battery.
Page 6
Holding Cabinet
FL-2361
Rev. 4 (10/13) Page 6 of 12
HOW TO HOLD FOOD:
5925 Heisley Road • Mentor, OH 44060-1833
OPERATING INSTRUCTIONS
"ON-OFF" SWITCH
Figure 1: CONTROL PANEL
TEMPERATURE CONTROL
BATTERY INDICATOR
RESET LIGHT
Air is VERY HOT
WARNING
when door is opened.
FIRST TIME START-UP:
1. Push the POWER switch to “ELECTRIC”, and
run the unit for one hour at 200°F.
HOW TO HOLD:
1. Push POWER switch on to “GAS” or “ELECTRIC”.
2. Push the “SET” button on the TEMPERATURE CONTROL. The TEMPERATURE DISPLAY will show “SP1” (set point 1).
3. Press “SET” again and the current set point temperature will be displayed.
NOTE: DO NOT PUT FOOD INTO CABINET! This step is to burn off manufacturing oils and excess
adhesive.
4. Press the   ADJUST buttons to adjust to the desired temperature.
5. Press “SET” to save the temperature setting.
2. Let the cabinet cool and wipe inside clean with
detergent and hot water before rst use.
6. Preheat cabinet for 45 minutes.
7. Put product into cabinet.
NOTE: Proper food holding temperature is
140°F/60°C or higher.
USING ACCESSORY SOLAR PANEL (Optional):
The solar panel is used to increase the time between battery charges when using the cabinet unplugged in gas mode. To use the solar system, ensure the solar panel cord is plugged into the solar jack, located in the top right corner of the back panel of the unit. Rotate the cabinet and/or tilt the solar panel in order to catch the sunlight.
The best possible condition for solar charging is when the sunrays hit the panel straight on at 90° angle.
NOTE: It is recommended to keep the solar panel plugged in even when not in use. It will safely maintain the
battery at full charge for an unlimited amount of time if not placed in a dark area. The solar system is not powerful enough to charge the battery from fully drained status in any reasonable amount of time. If the battery is fully dead, plug the cabinet in to a grounded 120V outlet to charge.
Page 7
Holding Cabinet
WARNING
FL-2361
5925 Heisley Road • Mentor, OH 44060-1833
MAINTENANCE INSTRUCTIONS
BEFORE cleaning the cabinet:
1. Unplug the cabinet from the wall.
2. Allow cabinet to cool.
CAUTION
1. Do NOT use abrasives (steel wool) or harsh chemicals (chlorine, bromine, iodine or ammonia).
2. Do NOT use a water sprayer (pressure sprayer) to clean the cabinet.
3. Do not use Cres Clean on label or plastic materials.
Rev. 4 (10/13) Page 7 of 12
Cleaning hints:
1. Wipe up spills as soon as possible.
2. Clean cabinet daily to avoid heavy dirt build-up.
3. Make a test spot with cleaner: a) Follow manufacturer’s directions on cleaner. b) Do not mix cleaners.
c) Avoid drips and splashes.
HOW TO CLEAN THE UNIT:
Soil Cleaner Method
OUTER CABINET
(Powder Coat)
CABINET
Inside and
Door
(Stainless Steel)
WEEKLY, OR AS NEEDED
DAILY CLEANING
STUBBORN SPOTS AND STAINS
BURNT-ON FOODS OR GREASE
HARD WATER SPOTS and SCALE
*Mild detergents include soaps and non-abrasive cleaners.
Note: Door gaskets are removable for cleaning.
Mild detergent and warm water.
Mild detergent and hot water.
Mild abrasive made for stainless steel.
Chemical oven cleaner for stainless steel.
Vinegar
1. Wipe with clean, soft cloth.
2. Rinse well.
3. Dry gently.
1. Sponge on with cloth.
2. Rinse with water.
3. Wipe dry.
1. Apply with damp sponge or cloth.
2. Rub lightly.
3. Rinse with water and wipe dry.
Follow oven cleaner manufacturer’s directions.
1. Swab or wipe with cloth.
2. Rinse and dry.
Page 8
Holding Cabinet
FL-2361
Rev. 4 (10/13) Page 8 of 12
5925 Heisley Road • Mentor, OH 44060-1833
TROUBLE-SHOOTING
FAILURE POSSIBLE CAUSE
1. Unit does not turn on (electric mode). 1a. Power cord is not plugged in. 1b. Branch circuit breaker is tripped. 1c. Fuse is blown.
2. Unit does not turn on (gas mode). 2a. Battery is low on charge. Plug power cord in for at
least an hour to charge battery (this time may vary
depending on state of battery).
2b. Fuse is blown.
NOTE: The power cord can be left plugged in for a long period of time after the battery is fully charged. The
internal battery charger will safely “maintain” the battery.
3. Unit heats up slowly. 3a. Check operating instructions for preheat times.
3b. Defective electrical or gas components.
4. Unit does not heat (electric mode). 4a. Unit is not on. 4b. Thermostat is set too low.
4c. Defective electrical components.
5. Unit does not heat (gas mode). 5a. Unit is not on. 5b. Thermostat is set too low. 5c. Propane/gas tank has expired.
5d. A gust of wind may have blown out the ame or
prevented ignition of the gas.
5e. Defective electrical components.
NOTE: The control is equipped with an auto-ignite system. On startup and periodically throughout operation,
it will attempt to ignite the gas for 10 seconds. If it fails, the “reset” indicator will illuminate and an audible alarm will sound, indicating no heat. If the tank is empty, this will usually happen within 20 seconds, in windy conditions, it could take up to 5 minutes for the alarm to become present. If this happens, turn the power switch to “OFF” and then back to “GAS”, and it will try to re-ignite.
6. Unit gets too hot or won’t shut off. 6a. Defective electrical components.
For repairs, refer to our list of Authorized Service Centers, FL-1400
NOTE: If any panel which is sealed with silicone needs to be removed for servicing by an authorized personnel,
the exterior seams need to be sealed with a food grade caulking material (certied against NSF/ANSI 51).
Page 9
Holding Cabinet
FL-2361
5925 Heisley Road • Mentor, OH 44060-1833
REPLACEMENT PARTS
Include all information on nameplate when ordering parts
2
1
3
8
26
Rev. 4 (10/13) Page 9 of 12
23 24
22
18
21
2019
7
4
Cabinet Assembly:
9
6
ITEM DESCRIPTION 120V
5
1 Door Assembly 1221-596-K 2 Hinge (2 per kit) 0519-110-K 3 Latch 1006-143-K 4 Gasket, Door 0861-182-K 5 Casters, Rigid 0569-281-RK 6 Casters, w/Brake 0569-281-BK 7 Wire Angles (2 per kit) 0621-352-K 8 Posts 0696-169
9 Sight Glass 0574-167 18 Cord Set 0810-149 19 High Limit, 400°F 0848-033 20 High Limit 0848-060 21 Flanged Inlet 0713-011 22
Socket, DC Elec. Conn. 0713-059 23 Fuse 0807-151 24 Fuse Holder 0807-150 25 Heater (1500W, 120V) 0811-310 26 Battery Kit w/Charger 7037-008-K (Before 9/2013)
Battery 7037-008 (After 9/2013)
Solar Panel Kit 7037-001-K
Large Tank Adapter 0904-026-K
Page 10
Holding Cabinet
FL-2361
Rev. 4 (10/13) Page 10 of 12
Include all information on nameplate when ordering parts
14
5925 Heisley Road • Mentor, OH 44060-1833
REPLACEMENT PARTS
15
16
17
10
Control Panel Assembly:
11
ITEM DESCRIPTION 120V
10 Power Switch 0808-126 11 Temperature Control 0848-075-CC 12 Battery Indicator 7037-004 13 Reset Light 0766-100 14 Timer, Delay 0849-096 15 Relay 0857-139 16 Alarm, Audible 0908-008 17 Relay, 3DPDT 0857-135
12
13
Page 11
Holding Cabinet
PROPANE TANK
FL-2361
5925 Heisley Road • Mentor, OH 44060-1833
WIRING DIAGRAM
34
33
39
28
38
BATTERY
29
35
Rev. 4 (10/13) Page 11 of 12
32
26
VALVE CONTROL
37
MODULE
31
27
36
HOOK-UPAREA
Burner Assembly:
8100-015 BURNER ASSEMBLY
ITEM DESCRIPTION 120V
26 Terminal Block 0852-093 27 Relay DPDT 0857-130 28 Battery 7037-003 29 Battery Charger 7037-005 30 Burner Assembly, Complete 8100-001 31 Control Module 8100-001 32 Regulator (Solar) 7037-002 33 Gas Burner 8100-002 34 Igniter 8100-005 35 Gas Valve 8100-008 36 Regulator 8100-009 37 Pressure Switch 8100-011 38 DC-DC Converter 0769-201 39 Flame Sensor 8100-002
Page 12
FL-2361
Rev. 4 (10/13) Page 12 of 12
Holding Cabinet
RELAY 1 - LOCKOUT
3PDT, 120VAC COIL
RELAY 2 - PROPANE
TB1 - 12V
DPST, 12VDC COIL
RED PAINT ON VISUAL ALARM INDICATES (+)
TB2 - 120V
DPST, 12VDC COIL
RELAY 3 - ELECTRIC
RELAY 4 - RESET
SEE WIRING INSTRUCTIONS FOR ADD'L INFO.
DPST, 12VDC COIL
RELAY 5 - DECIDER
3PDT, 120VAC COIL
RELAY 6 - ELEC. HTR.
DPDT, 120VAC COIL
REAR PANEL
HIGH
LIMIT
300°F
VALVE CONTROL
99
98
52
53
51
+
+--
INPUT
OUT
DC-DC
CONVERTER
12V -> 6V
105
104
IGNITOR
FLAME SENSOR
HTR.
102
GROUND*
400°F
HIGH
100
pilot
main
60
61
100
T/C
OUT
-
+
LIMIT
101
GAS VALVE
battery
1
7
93
­+
103
95
6
4
3
B
RELAY 6
A
9
94
69
BATTERY CHARGER
59
GROUND*
SOLAR REGULATOR
solar
­+
110
111
78
39
gas-o-electric
WIRING DIAGRAM
POWER SWITCH
RESET
WARNINGS
FRONT PANEL
80
-
+
ALARM
AUDIBLE
CONTROL
40
107
106
VISUAL
TEMPERATURE
12V INPUT
INDICATOR
BATTERY LIFE
24
RED
12VDC
ALARM
73
NOC
33
32
70
GROUND*
PWR CORD
79
1
TIME
77
76
79
30
75
74
72
81
3
75
A
35
1
7
74
6
8
34
81
6
8
25
DELAY
brwn
TB2
P6
37
38
4
2
8
36
85
85
2
4
84
72
6
8
27
29
28
0
2
1
4
82
26
82
1
45
46
3
5
31
0
1
73
2
4
43
RELAY 2
71
4
RELAY 4
112
2
44
6
B
RELAY 5
A
9
112
84
33
32
80
0
RELAY 3
1
83
A
35
77
83
3
6
5
44
43
40
39
38
37
36
34
31
30
29
28
27
26
25
24
42
B
P5
9
46
45
42
41
23
22
21
20
19
1
18
P4
P3
9
1
P1
9
1
P12
P11
17
16
15
14
13
12
11
10
9
P9
P10
P2
8 7
5 6 4 3 2 1
P8
P7
68
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
94
95
93
blue
L2
L1
64
67
65
66
57
SW.
PRESSURE
91
88
-
12V
BATTERY
+
108
109
110
111
4
1
P13
P14
97
96
86
87
TB1
91
56
58
88
55
54
63
62
-
+
47
48
109
50
49
FUSE
DC PWR
CONNECTOR
SOCKET
PLUG
5925 Heisley Road • Mentor, OH 44060-1833
RELAY 1
A
9
8
7
76
78
41
SOLAR PANEL
Loading...