Cres Cor CO-151-HW-UA-6B, CO151HWUA5B, RO151FW1332B, CO151FPWUA12B, RO151FPWUA18B User Manual

...
5925 Heisley Road Mentor, OH 44060-1833
877/CRES COR (273-7267) 440/350-1100
Fax: 440/350-7267 www.crescor.com
INSTALLATION, OPERATION and MAINTENANCE
MANUAL for Cres Cor AQUA-TEMP HUMIDITY
CONVECTION and RETHERM OVENS with
Ovens Humidity with
Microprocessor Controls
Rev. 8 (1/05) Page 1 of 13
FL-2267
MICROPROCESSOR CONTROLS
CO151FWUA12B CO151XWUA5B CO151FPWUA12B RO151FWUA18B CO151HWUA6B RO151FPWUA18B RO151FW1332B
5925 Heisley Road Mentor, OH 44060-1833
877/CRES COR (273-7267) 440/350-1100
Fax: 440/350-7267 www.crescor.com
Ovens Humidity with
Microprocessor Controls
Rev. 8 (1/05) Page 2 of 13
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TABLE OF CONTENTS
SUBJECT
INSTALLATION INSTRUCTIONS 3
OPERATING INSTRUCTIONS 4, 5
Illustration, Figure 1 4
PAGE
MAINTENANCE INSTRUCTIONS
How to Clean the Unit 6
Trouble Shooting Guide 7, 8
Replacement Parts 8, 9
Illustrations; Hot Unit 10
Wiring Diagrams
(Single Phase) 11
(Three Phase) 12
TIMER PROGRAMMING FL-2222
SERVICE POLICY and AGENCY LIST
FL-1400
5925 Heisley Road Mentor, OH 44060-1833
877/CRES COR (273-7267) 440/350-1100
Fax: 440/350-7267 www.crescor.com
Ovens Humidity with
Microprocessor Controls
Rev. 8 (1/05) Page 3 of 13
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INSTALLATION INSTRUCTIONS
VENTING YOUR OVEN:
1. The purpose of ventilating hoods is to direct and capture smoke, grease-laden vapors, heat, odors, or fumes.
2. Low temperature equipment (maximum temperature 250°F/121°C) does not produce heat, odors, fumes, grease-laden vapors or smoke and is not required to be vented.
UNIT SPECIFICATIONS:
All units are rated 8200 watts. Water units have one (1) immersion element (1850 watts).
CONVECTION OVENS
CMP MODEL NOS.
CO151FWUA12B2081Q1 CO151FWUA12B2401Q1 CO151FWUA12B2083Q1 CO151FWUA12B2403Q1
RETHERM OVENS
RO151FWUA18B2081Q1 RO151FWUA18B2401Q1 RO151FWUA18B2083Q1 RO151FWUA18B2403Q1 RO151FW1332B2081Q1 RO151FW1332B2401Q1 RO151FW1332B2083Q1 RO151FW1332B2403Q1
HALF-SIZE OVENS ARE RATED AT 4950 WATTS (THREE [3] HEATERS AT 1470 WATTS EACH)
CO151HWUA6B2081Q1 CO151HWUA6B2401Q1 CO151HWUA6B2083Q1 CO151HWUA6B2403Q1 CO151XWUA5B2081Q1 CO151XWUA5B2401Q1 CO151XWUA5B2083Q1 CO151XWUA5B2403Q1
All units use three (3) elements (2670 watts each).
ELECTRICAL SPECS
(AC SERVICE)
Volts Ph Hz. Amps Volts Amps Ph Wire Volts NEMA
208 240 208 240
208 240 208 240 208 240 208 240
208 240 208 240 208 240 208 240
1 1 3 3
1 1 3 3 1 1 3 3
1 1 3 3 1 1 3 3
60 60 60 60
60 60 60 60 60 60 60 60
60 60 60 60 60 60 60 60
ELEC. LOAD POWER SUPPLY REQUIREMENT
39 34 23 20
39 34 23 20 39 34 23 20
24 21 15 13 24 21 15 13
All models are designed for AC Service. Model numbers may have the letters: L, M, 2M, or S.
HOW TO INSTALL CABINETS:
1. Remove all packing material from inside and outside of cabinet.
2. Position cabinet on level floor; install the cabinet interior (pan slides) if not already installed.
3. Plug power cord into proper wall receptacle.
4. Fill water pan with three (3) gallons of HOT water (see CAUTION
).
3. Most jurisdictions consider our low-temperature ovens (maximum temperature is 350°F/177°C) as low-heat appliances not requiring vent hoods.
4. Installation must conform with local codes. The authority having jurisdiction of enforcement of the codes will have the responsibility for making interpretations of the rules.
208 240 208 240
208 240 208 240 208 240 208 240
208 240 208 240 208 240 208 240
50 50 30 30
50 50 30 30 50 50 30 30
30 30 20 20 30 30 20 20
1 1 3 3
1 1 3 3 1 1 3 3
1 1 3 3 1 1 3 3
3 3 4 4
3 3 4 4 3 3 4 4
3 3 4 4 3 3 4 4
208 240 208 240
208 240 208 240 208 240 208 240
208 240 208 240 208 240 208 240
LOW WATER LIGHT:
When water needs to be added to the pan, the Low Water Light will stay on until the pan is refilled.
Use of treated water is recommended for proper operation and
to maintain warranty. It will reduce scaling.
6-50P
6-50P L15-30P L15-30P
6-50P
6-50P L15-30P L15-30P
6-50P
6-50P L15-30P L15-30P
6-30P
6-30P L15-20P L15-20P
6-30P
6-30P L15-20P L15-20P
5925 Heisley Road Mentor, OH 44060-1833
877/CRES COR (273-7267) 440/350-1100
Fax: 440/350-7267 www.crescor.com
OPERATING INSTRUCTIONS
HOW TO START UNIT:
(for first-time operation only)
A new oven needs to “burn off” factory oils and glue before it’s first use. Do NOT load food into oven until this has been done!
1. Push power switch to “ON”.
2. Press the SELECT button; choose the TIMED mode.
3. Press the COOK button and set the temperature to 350°F/177°C.
4. Press the HOLD button and set the temperature to 150°F/66°C.
5. Press the PROBE/TEMP button and set the timer to one (1) hour.
Allow oven to run automatically for one (1) hour of COOK/RETHERM cycle and 30 minutes of HOLD cycle.
HOW TO SET THE CONTROL FOR TIMED COOK OPERATION:
Press the SELECT button to choose the TIMED mode.
COOKING TIME:
1. Press the PROBE/TIME button. The display will show the cook/retherm time.
2. Use the UP and DOWN arrows to set the desired time.
3. Press the SET button to enter the time into the control.
NOTE: Cold food is NOT to be added when unit is operating in HOLD mode.
Microprocessor Controls
Figure 1: Control Panel
COOKING TEMPERATURE:
1. Press the COOK button and the display will show the cook/retherm temperature.
2. Use the UP and DOWN arrows to set the desired temperature.
3. Press the SET button to enter the temperature into the control.
NOTE: Press the OVEN TEMP button at any time to view the actual oven temperature.
HOLDING TEMPERATURE:
1. Press the HOLD button; the display will show the holding temperature.
2. Use the UP and DOWN arrows to set the desired temperature.
NOTE: Proper food holding temperature is 140°F/60°C or higher.
3. Press the SET button to enter the temperature into the control.
4. Press the START button and the display shows the remaining time in the cook/retherm cycle.
NOTES: The control will beep after it times down to zero; it will then automatically switch to the HOLD mode. The display will then show the hold setpoint temperature. For HOLD mode, preheat unit to 180°F/82°C for 60 minutes.
Ovens Humidity with
Rev. 8 (1/05) Page 4 of 13
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5925 Heisley Road Mentor, OH 44060-1833
877/CRES COR (273-7267) 440/350-1100
Fax: 440/350-7267 www.crescor.com
OPERATING INSTRUCTIONS, continued:
Ovens Humidity with
Microprocessor Controls
Rev. 8 (1/05) Page 5 of 13
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HOW TO SET THE CONTROL, continued FOR PROBE COOK OPERATION:
Press the SELECT button to choose the probe mode.
PROBE TEMPERATURE:
1. Press the PROBE/TIME button. The display will show the probe setpoint temperature.
2. Use the UP and DOWN arrows to set the desired temperature.
3. Press the SET button to enter the temperature into the control.
NOTE: Press the OVEN TEMP button at any time to view the actual oven temperature. Press the START button and the display will show the actual probe temperature. NOTE: The control will beep when the probe setpoint temperature has been reached and then will automatically switch to HOLD mode. The display will then show the hold setpoint temperature.
To manually end the COOK/RETHERM, PROBE, or HOLD mode:
Press the STOP button during any of the above modes and the control will end that mode. If in the Cook/Retherm or Probe mode, the control will automatically switch into the HOLD mode.
HOW TO OPERATE WITH FOOD: Manual (Timed mode) Operation
See “HOW TO SET CONTROL” (on page 4) for programming instructions.
1. Push power switch to “ON”.
2. Press the SELECT button and choose the TIMED mode.
3. Press the COOK button and set to desired temperature.
4. Press the PROBE/TIME button and set to the desired time.
5. Press the HOLD button; set desired temperature.
6. Place the food into oven. Close door and double check cooking time and temperatures. Then press the START button to start the cooking/retherm cycle and the Cook LED will light up.
7. The oven will beep and automatically switch to the HOLD mode at the end of the cooking cycle. The Cook lamp will go out and the Hold lamp will light up.
Probe Cooking
See “HOW TO SET CONTROL” (on page 5) for programming instructions.
1. Push power switch to “ON”.
2. Press the SELECT button and choose the
Probe mode.
3. Insert the probe jack into the receptacle
located inside the oven top, near the fans. The probe temperature display will show the digital temperature of the probe.
4. Put sanitized probe into center of food
product. Make sure food is in the center of the pan and the pan is centered in the oven.
5. Press the start button. The cook lamp
will light up and the display will show the internal temperature of the food being cooked.
NOTE: Do NOT change the mode of the controls (probe or timed) while oven is operating in a Cook/Retherm cycle. Oven must be in the HOLD cycle to change the timer or probe operation.
5925 Heisley Road Mentor, OH 44060-1833
877/CRES COR (273-7267) 440/350-1100
Fax: 440/350-7267 www.crescor.com
OPERATING INSTRUCTIONS, continued
HOW TO OPERATE WITH FOOD, continued
HOW TO SET HOLD-ONLY MODE:
1. Push power switch to “ON”.
2. Press the STOP button and oven will switch to HOLD cycle.
3. Press the HOLD button and set the desired hold temperature.
NOTES: Cold food is NOT unit is operating in HOLD mode. For HOLD mode, preheat unit to 180°F/82°C for 60 minutes.
HOW TO SHUT DOWN OVEN:
Push switch to “OFF”.
CAUTION: Ventilating fans will continue to run until the cabinet is cool. Do NOT disconnect the power supply to the cabinet while the ventilating fan is still operating.
HOLD Dial
Setting
Temp.,
°F/°C
1 2 3 4 5 6 7 8 9 10
140/60 15 20 25 35 50 65 85 100 100 100 150/66 10 15 20 25 35 55 70 100 100 100 160/71 5 10 15 20 30 40 60 80 100 100 180/82 5 5 10 15 20 25 30 50 70 95 200/93 5 5 5 10 15 20 25 35 50 75
NOTES: Values listed are % Relative Humidity.
to be added when
TEMPERATURE / HUMIDITY SETTINGS
HOW TO OPERATE WITH HUMIDITY:
Air is VERY HOT when door is opened.
HUMIDITY
Ovens Humidity with
Microprocessor Controls
Rev. 8 (1/05) Page 6 of 13
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Humidity control is on the right of the
control panel. See Figure 1
Humidity may be used in all control
modes.
Turn control knob to extreme counter-
clockwise position when humidity is not needed.
Make sure there is water in the water pan.
HOW TO PROOF:
1. Fill the water pan with three (3) gallons of HOT water.
2. Set the humidity control at low to mid­range.
3. Set the Hold control to Nominal 120°F/49°C.
4. Preheat the oven at this setting for ½ hour.
5. Put in product. DO NOT use frozen product.
Listed below are typical thermostat settings. Experiment with different settings to get the temperature and humidity you need.
Dial Setting
5925 Heisley Road Mentor, OH 44060-1833
877/CRES COR (273-7267) 440/350-1100
Fax: 440/350-7267 www.crescor.com
MAINTENANCE INSTRUCTIONS
HOW TO CLEAN THE UNIT:
MAINTENANCE: WATER PAN
Drain, wipe and fill water pan daily. (Clear vinyl drain-hose is provided).
1. Push hose onto drain nozzle under the base.
2. Turn knob to open the drain.
To fully Dry Out:
1. Drain until 1/8” of water is left in pan bottom.
2. Turn humidity Thermostat to “High” until water is gone.
3. Wipe out pan.
Delime or descale water pan parts as required, to prevent damaging build-up. WARRANTY COVERAGE MAY BE AFFECTED WITHOUT PROPER CLEANING.
Cleaning Hints:
1. Use the mildest cleaning procedure that will do the job.
2. Always rub in the direction of polish lines to avoid scratching the surface.
CABINET
Inside and
Outside
(Stainless
Steel)
SOIL CLEANER METHOD
Routine Cleaning Stubborn Spots, Stains Burnt on Foods or Grease Hard Water Spots & Scale
*MILD DETERGENTS INCLUDE SOAPS AND NON-ABRASIVE CLEANERS.
Soap, ammonia or mild detergent* and water. Mild abrasive made for Stainless Steel. Chemical oven cleaner made for Stainless Steel.
Vinegar
Ovens Humidity with
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Rev. 8 (1/05) Page 7 of 13
MAINTENANCE: CABINET
1. Wipe the inside of cabinet after daily use.
2. Leave doors slightly open to fully dry interior.
FL-2267
BEFORE cleaning the cabinet:
1. Unplug cord from wall. Allow cabinet to cool.
2. Do NOT hose cabinet with water.
3. Do NOT get water on controls.
4. Do NOT use abrasives or harsh chemicals.
3. Use only a soft cloth, sponge, fibrous brushes, plastic or stainless steel pads for cleaning and scouring.
4. Rinse thoroughly with fresh water after every cleaning operation.
5. Always wipe dry to avoid water marks.
1. Sponge on with cloth
2. Rinse
1. Apply with damp sponge or cloth.
2. Rub lightly. Follow oven cleaner manufacturer’s directions.
1. Swab or wipe with cloth.
2. Rinse and dry.
5925 Heisley Road Mentor, OH 44060-1833
877/CRES COR (273-7267) 440/350-1100
Fax: 440/350-7267 www.crescor.com
MAINTENANCE INSTRUCTIONS TROUBLE-SHOOTING GUIDE
Ovens Humidity with
Microprocessor Controls
Rev. 8 (1/05) Page 8 of 13
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If unit gets too hot or won’t shut off, disconnect power at branch panel. DO
NOT
UNPLUG CORD!
If hot unit is NOT working, first check the following causes:
1. Cord is unplugged from wall outlet.
2. Circuit breaker/fuse to wall outlet is blown.
3. Switch is turned off.
4. Thermostat is turned off, or is set too low.
PROBLEM POSSIBLE CAUSE SOLUTION
Cabinet does not heat, or doesn’t heat properly
Blowers do not operate 1. On/Off Switch
Heater will not shut off 1. Control defective 1. Replace Vent fans does not shut off
Vent fans does not operate
Control will not switch from “COOK” to “HOLD” (timer mode) Control will not switch from “COOK” to “HOLD” (probe mode) Control will not switch to “COOK” (probe mode)
No Humidity 1. Water element defective
1. Fuse
2. Control
3. Sensor
4. Heater contactor
5. Loose wiring at heater contactor
6. On/Off Switch
2. Fuse
3. Blower
4. Control
1. Vent fan switch defective
2. Control compartment is still hot.
1. Fuse
2. Vent fan switch defective
3. Vent fan defective
1. Oven is in “PROBE” mode.
2. Control defective
1. Oven is in the “TIMED” mode
2. Probe not plugged in
3. Control defective
1. Oven in “TIMED” mode
2. Probe temperature setting lower than probe temperature
3. Probe not plugged in
4. Control defective
2. Humidity control
1. Replace
2. Replace
3. Replace
4. Replace
5. Replace
6. Replace
1. Replace
2. Replace
3. Replace
4. Replace
1. Replace
2. Wait until it cools Check “Heaters will not shutoff”
1. Replace
2. Replace
3. Replace
1. Switch to “TIMED” mode
2. Replace
1. Switch to “PROBE” mode
2. Plug in probe
3. Replace
1. Switch to “PROBE” mode
2. Set probe temperature to desired temperature
3. Plug in probe
4. Replace
1. Replace
2. Replace
NOTE:
temperatures. Replacement of electrical components must be done by a qualified electrician. Refer to our Service Agency list, FL-1400 (found in the back of this manual), of authorized service centers. Instructions for replacing parts are included in replacement parts list.
Vent fans will not operate until the control compartment requires ventilation to limit
5925 Heisley Road Mentor, OH 44060-1833
877/CRES COR (273-7267) 440/350-1100
Fax: 440/350-7267 www.crescor.com
MAINTENANCE INSTRUCTIONS
HOW TO ADJUST THE DOOR LATCH:
1. For vertical (up and down movement) adjustment:
a. Loosen (2) screws located in magnetic
b. Move strike up or down for alignment
c. Tighten screws to secure
2. For horizontal (greater or lesser magnetic draw) adjustment: a. Loosen (4) screws in door latch. b. Move latch forward or backward to
c. Tighten screws to secure.
HOT UNIT REMOVAL:
1. Disconnect power cord from wall outlet.
2. For half-size model: CO151HW Series, remove screws around top cover.
3. Disconnect the yellow cord between top and bottom, in the back of the cabinet (see Figure 2).
4. Lift off Hot Unit.
TROUBLE-SHOOTING GUIDE, continued
strike.
to magnet on latch.
adjust magnetism.
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FIGURE 2
Hot Unit Removal
REPLACEMENT PARTS: Include all information on nameplate when ordering parts.
Cabinet Replacement Parts
MODEL PRFIX CO-151, RO-151 (“Q” SERIES) DESCRIPTION -FPWUA (12), (18) -FWUA (12), (18) -FW1332 -HWUA6 -XWUA5
Hot Unit, 208V, 1 Ph HU675013Q1 HU675025Q1 HU675029Q1 HU675037Q1 HU675037Q1 Hot Unit, 208V, 3 Ph HU675015Q1 HU675027Q1 HU675031Q1 HU675039Q1 HU675039Q1 Hot Unit, 240V, 1 Ph HU675014Q1 HU675026Q1 HU675030Q1 HU675038Q1 HU675038Q1 Hot Unit 240V, 3 Ph HU675016Q1 HU675028Q1 HU675032Q1 HU675040Q1 HU675040Q1 Door Latch Kit 1006-120-001 1006-120-01 1006-120-001 1006-120-01 1006-120-01 Door Strike 1006-120-02 1006-120-02 1006-120-02 1006-120-02 1006-120-02 Door Hinge 0519-074 0519-074 0519-074 0519-074 0519-074 Door Assembly 1221-525 1221-525 1221-543 1221-525 1221-545 Door Gasket 0861-185 0861-185 0861-184 0861-185 0861-250 Angles or Racks 0621-281-SS 0621-281-SS 1104-108 0621-281-SS 0621-281-SS
5925 Heisley Road Mentor, OH 44060-1833
877/CRES COR (273-7267) 440/350-1100
Fax: 440/350-7267 www.crescor.com
Include all information on nameplate when ordering parts.
Ovens Humidity with
Microprocessor Controls
Rev. 8 (1/05) Page 10 of 13
REPLACEMENT PARTS:
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Figure 2: Control Panel
Hot Unit Replacement Parts
ITEM DESCRIPTION CMP Part No. ITEM DESCRIPTION CMP Part No.
1. Switch (On/Off) 0808-113-01
2. Microprocessor Control 0848-070-03 21. Power Cord 0810-124
3. Vent Fan 0769-174 Power Cord (Pass-thru) 0811-161
4. Fan Guard 0769-167 22. Heater Kit, 208V 0811-261
5. Fuse 0807-058 Heater Kit, 240V 0811-262 Fuse Holder 0807-048 23. Strain Relief 0818-061
6. Blower Kit 0769-006K
7. Contactor 0857-026
8. Terminal Block, front 0852-096 21. Power Cord 0810-132
9. Terminal Block, rear 0852-091 Power Cord (Pass-thru) 0811-162
10. Switch, Fan 0848-034 22. Heater Kit, 208V 0811-261
11. Hi Limit Switch (Pass-thru) 0848-077 Heater Kit, 240V 0811-262 Hi Limit Switch 0848-079 23. Strain Relief 0818-050
12. Sensor 0848-073-01
13. Sensor Bushing 0818-014
14. Connector, probe 0848-059-01 21. Power Cord 0810-163 Probe 1.5” long 0848-059-02 22. Heater Kit, 208V 0811-020 Probe 6” long 0848-059-04 Heater Kit, 240V 0811-020-01
15. Relay 0857-125 23. Strain Relief 0818-050
16. Thermostat, Humidity 0848-008-1AC
17. Knob 0595-061
18. Pilot Light 0766-095 21. Power Cord 0810-164
19. Receptacle (6 pin) 0810-154-02 22. Heater Kit, 208V 0811-020
20. Resistor 0857-129 Heater Kit, 240V 0811-020-01
Float Switch 0857-122 23. Strain Relief 0818-050
Water pan Kit, 208V 0756-030
Heater, 208V 0811-278
Water pan Kit, 240V 0756-031
Heater, 240V 0811-271
PARTS for 8200W, 1-PH UNITS
PARTS for 8200W, 3-PH UNITS
PARTS for 4950W, 1-PH UNITS
PARTS for 4950W, 3-PH UNITS
5925 Heisley Road Mentor, OH 44060-1833
877/CRES COR (273-7267) 440/350-1100
Fax: 440/350-7267 www.crescor.com
For “PASS-THRU” OVENS CO or RO151FPWUA SERIES:
Include all information on nameplate when ordering parts.
Ovens Humidity with
Microprocessor Controls
Rev. 8 (1/05) Page 11 of 13
REPLACEMENT PARTS
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FIGURE 3;
Hot Unit w/o top cover
(For parts description,
refer to page 10)
FIGURE 4;
Bottom of Hot Unit,
Cover Removed
(For parts description,
refer to page 10)
5925 Heisley Road Mentor, OH 44060-1833
877/CRES COR (273-7267) 440/350-1100
Fax: 440/350-7267 www.crescor.com
For OVENS CO or RO151FPWUA SERIES:
Include all information on nameplate when ordering parts.
Ovens Humidity with
Microprocessor Controls
Rev. 8 (1/05) Page 12 of 13
REPLACEMENT PARTS
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FIGURE 5;
Hot Unit w/o top cover
(For parts description,
refer to page 10)
FIGURE 6;
Bottom of Hot Unit,
Cover Removed
(For parts description,
refer to page 10)
5925 Heisley Road Mentor, OH 44060-1833
877/CRES COR (273-7267) 440/350-1100
Fax: 440/350-7267 www.crescor.com
Microprocessor Controls
WIRING DIAGRAM
Ovens Humidity with
Rev. 8 (1/05) Page 13 of 13
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