Cres Cor CO151H189, CO151FUA12, RO151FUA18, RO151HUA9, CO151HUA6 User Manual

...
Page 1
Ovens
FL-2202-MP-M
5925 Heisley Road • Mentor, OH 44060-1833
INSTALLATION, OPERATION and MAINTENANCE
MANUAL for Cres Cor
CONVECTION and RETHERM OVENS
with Microprocessor Control and Food Probe
Page 1 of 10
CO151FUA12
CO151F1818
RO151FUA18
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
CO151HUA6
CO151H189
RO151HUA9
Page 2
Ovens
FL-2202-MP-M
Page 2 of 10
5925 Heisley Road • Mentor, OH 44060-1833
TABLE OF CONTENTS
SUBJECT PAGE
INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5
MAINTENANCE INSTRUCTIONS
How to Clean the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Trouble Shooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6, 7
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Illustrations; Hot Unit (Figures 3 and 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
SERVICE POLICY and AGENCY LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FL-1400
WARNING
RISK OF FIRE OR ELECTRIC SHOCK
WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK,
DO NOT REMOVE COVER (OR BACK)
DO NOT OPEN
NO USER-SERVICEABLE PARTS INSIDE
REPAIR SHOULD BE DONE BY AUTHORIZED SERVICE
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
PERSONNEL ONLY
Page 3
Ovens
FL-2202-MP-M
5925 Heisley Road • Mentor, OH 44060-1833
INSTALLATION INSTRUCTIONS
VENTING YOUR OVEN:
Most jurisdictions consider our low-temperature ovens
The purpose of ventilating hoods is to direct and
1. capture smoke, grease-laden vapors, heat, odors, or fumes.
Low temperature equipment (maximum temperature
2. 250°F/121°C) does not produce heat, odors, fumes, grease-laden vapors or smoke and is not required to be vented.
HOT UNIT SPECIFICATIONS:
MODELS with FOUR (4) HEATERS at 2000 Watts each (Total: 8200 Watts.)
ELECTRICAL SPECS
MODEL NOS. *
HU-18-671-120-MP HU-18-671-122-MP
HU-18-671-121-MP HU-18-671-123-MP
(AC SERVICE)
Volts Ph Hz. Amps Volts Amps Ph Wire Volts NEMA
208 1 60 39 208 50 1 3 208 6-50P
240 1 60 34 240 50 1 3 240 6-50P
3. (maximum temperature is 350°F/177°C) as low-heat appliances not requiring vent hoods.
Installation must conform with local codes. The
4. authority having jurisdiction of enforcement of the codes will have the responsibility for making interpretations of the rules.
ELEC. LOAD POWER SUPPLY REQUIREMENT
Page 3 of 10
MODELS with THREE (3) HEATERS at 2000 Watts each. (Total: 6200 Watts.)
HU-18-671-138-MP HU-18-671-142-MP
HU-18-671-139-MP HU-18-671-143-MP
MODELS with THREE (3) HEATERS at 1500 Watts each. (Total 4700 Watts.)
HU-18-671-124-MP HU-18-671-137-MP
HU-18-671-125-MP HU-18-671-127-MP
HU-18-671-140-MP HU-18-671-144-MP
HU-18-671-141-MP HU-18-671-145-MP
208 3 60 18 208 30 3 4 208 L15-30P
240 3 60 16 240 30 3 4 240 L15-30P
208 1 60 23 208 30 1 3 208 6-30P
240 1 60 20 240 30 1 3 240 6-30P
208 3 60 13 208 20 3 4 208 L15-20P
240 3 60 12 240 20 3 4 240 L15-20P
*NOTE: Suffi x “F” for 5 preset keys, “T” for 10 preset keys. All models are designed for AC Service.
HOW TO INSTALL CABINETS:
Remove all packing material from inside cabinet.
1. Install the cabinet interior (pan slides).
2. Place hot unit (shipped separately) on the top of the
3. cabinet. Caution: Hot unit is heavy, be sure to have
CAUTION
To install stacking units, refer to instruction sheet FL-2211, “STACKING INSTALLATION”.
plenty of help during installation. Plug power cord into wall receptacle.
4.
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Page 4
Ovens
FL-2202-MP-M
Page 4 of 10
5925 Heisley Road • Mentor, OH 44060-1833
OPERATING INSTRUCTIONS
POWER SWITCH PRODUCT KEYS
ON
OFF
POWER
Figure 1: Control Panel
(For parts description, refer to page 8.)
HOW TO START UNIT:
(for fi rst-time operation only)
A new oven needs to “burn off” factory oils and glue before it’s fi rst use. Do NOT load food into oven until this has been done!
Push power switch to “ON”.
1. Press the SELECT button and choose the TIMED
2. mode.
Press the COOK BUTTON and set the temperature to
3. 350° F (177° C).
Press the HOLD button and set the temperature to
4. 150° F (66° C).
Press the PROBE/TEMP button and set the time to 1
5. hour.
Open upper door and move thumb screw on cabinet to
6. open the cabinet vent.
Allow oven to run automatically for one hour of
7. COOK/RETHERM cycle and 30 minutes of HOLD cycle.
HOW TO SET CONTROL:
FOR TIMED COOK OPERATION
Press the SELECT button to choose the Timed mode.
COOKING TIME
1.
Press the PROBE/TIME button. The display will show the cook/retherm time.
2.
Use the UP and DOWN arrows to set the desired time.
3.
Press the SET Button to enter the time into the control.
COOKING TEMPERATURE
1.
Press the COOK button and the display wil show the cook/retherm temperature.
2.
Use the UP and DOWN arrows to set the desired temperature.
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CONTROL
MODE
PROBE
SELECT
3.
Press the SET button to enter the temperature into the
TIME - TEMPERATURE
TIMED
COOK HOLD
HEAT
OVEN
START
TEMP
SETPOINTS
RETHERM
COOK
TIME
SET
PROBE
STOP
HOLD
control.
NOTE: Press the OVEN TEMP button at any time to view the actual oven temperature.
HOLDING TEMPERATURE
1.
Press the HOLD button and the display will show the holding temperature.
2.
Use the UP and DOWN buttons to set the desired temperature.
3.
Press the SET button to enter the temperature into the control.
Press the START button and the display shows the remaining time in the cook/retherm cycle.
NOTE: The control will beep after it times down to zero and then automatically switches to the Hold mode. The display will then show the hold setpoint temperature.
FOR PROBE COOK OPERATION
Press the SELECT button to choose the probe mode. PROBE TEMPERATURE
1.
Press the PROBE/TIME button and the display will show the probe setpoint temperature.
2.
Use the UP and DOWN arrows to set the desired temperature.
3.
Press the SET button to enter the temperature into the control.
NOTE: Press the OVEN TEMP button at any time to view the actual oven temperature.
Press the START button and the display will show the actual probe temperature.
NOTE: The control will beep when the probe setpoint temperature has been reached and then automatically switches to the Hold mode. The display will then show the hold setpoint temperature.
Page 5
Ovens
FL-2202-MP-M
5925 Heisley Road • Mentor, OH 44060-1833
OPERATING INSTRUCTIONS, continued:
To manually end the Cook/Retherm, Probe, or Hold mode:
Press the STOP button during any of the above modes and the control will end that mode. If in the Cook/Retherm or Probe mode, the control will automatically switch into the Hold mode.
HOW TO OPERATE WITH FOOD:
Manual (Timed mode) Operation
See “HOW TO SET CONTROL” for programming instructions.
1.
Push POWER switch to “ON”.
2.
Press the SELECT button and choose the TIMED mode.
3.
Press the COOK button and set to desired temperature.
4.
Press the PROBE/TIME button to set the desired time.
5.
Press the HOLD button and set desired temperature.
6.
Place food into oven. Close door and double check cooking time and temperatures. Then press the START button to start the cooking/retherm cycle and the Cook LED will light up.
7.
The oven will beep and automatically switch the HOLD mode at the end of the cooking cycle. The Cook lamp will go out and the Hold lamp will light up.
PROBE COOKING
See “HOW TO SET CONTROL” for programming instructions.
1.
Push power switch to “ON”.
2.
Press the SELECT button and choose the Probe mode.
3.
Insert the probe jack into the receptacle located inside the oven top, near the fans. The probe temperature display will show the digital temperature of the probe.
4.
Put sanitized probe into center of food product. Make sure food is in the center of the pan, in the center of the oven.
5.
Press the start button. The Cook lamp will light up and the display will show the internal temperature of the food being cooked.
NOTE: Do NOT change the mode of the controls (probe or timed) while oven is operating in a Cook/Re­therm cycle. Oven must be off, or in the HOLD cycle,
to change the timer or probe operation.
Page 5 of 10
HOW TO SET HOLD ONLY MODE:
1.
Push POWER switch to “ON”.
2.
Press the HOLD button and set the desired hold tem­perature.
3.
Press the PROBE/TIME button to set it to zero time.
4.
Press the START button and the Hold lamp will light up.
PRODUCT KEYS: (optional)
The Product Keys provide automatic menu selections (ar­ranged in banks of 5 keys, max. 10 keys). Each Product Key can be user programmed for desired mode (PROBE or TIMED) and the required COOK, HOLD, and PROBE or TIME setpoints.
A lamp associated with each Product Key gives visual indication of which Product Key has been activated. Press­ing the Product Key a second time or changing the value of any of the setpoint values extinguishes the lamp and returns the controller to manual operation.
Product Key Programming
Press the desired Product Key.
1. Press and hold the SET key until the Product Key light
2. begins to fl ash.
Enter the desired Mode, Cook, Hold and Probe/Time
3. values.
NOTE: Press the SET key after each value is changed or added to accept and store a new setpoint.
4. To exit, Press the SET key for a few seconds until the Product Key light is extinguished.
HOW TO SHUT DOWN OVEN:
Push power switch to “OFF”.
CAUTION
Ventilating fans will continue to run until the cabinet is cool. Do NOT disconnect the power supply to the cabinet while the ventilating fan is still operating or damage to components could result.
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Page 6
Ovens
FL-2202-MP-M
Page 6 of 10
MAINTENANCE INSTRUCTIONS
HOW TO CLEAN THE UNIT
CAUTION
ALLOW CABINET TO COOL.
1. REMOVE HOT UNIT BEFORE
2. CLEANING.
Wipe up spills as soon as possible.Clean regularly to avoid heavy dirt build-up.
HOW TO CLEAN THE UNIT:
SOIL CLEANER METHOD
ROUTINE CLEANING
CABINET
Inside and Outside
(Stainless Steel)
STUBBORN SPOTS, STAINS
BURNT ON FOODS OR GREASE
HARD WATER SPOTS & SCALE
* Mild detergents include soaps and non-abrasive cleaners
5925 Heisley Road • Mentor, OH 44060-1833
Cleaning Hints:
Use the mildest cleaning procedure that will do the
1. job.
Always rub in the direction of the polish lines to avoid
2. scratching the surface.
Use only a soft cloth, sponge, fi brous brushes, plastic
3. or stainless steel pad for cleaning and scouring.
Rinse thoroughly with fresh water after every cleaning
4. operation.
Always wipe dry to avoid water marks.
5.
Soap, ammonia or mild detergent* and water.
Mild abrasive made for Stainless Steel.
Chemical oven cleaner made for Stainless Steel.
Vinegar
1. Sponge on with cloth
2. Rinse
1. Apply with damp sponge or cloth.
2. Rub lightly. Follow oven cleaner manufacturer’s
directions.
1. Swab or wipe with cloth.
2. Rinse and dry.
MAINTENANCE INSTRUCTIONS
TROUBLE-SHOOTING GUIDE
IF UNIT GETS TOO HOT OR WON’T SHUT OFF, DISCONNECT
POWER AT BRANCH PANEL. DO NOT UNPLUG CORD!
If hot unit is NOT working, fi rst check the following causes:
1. Cord is unplugged from wall outlet.
2. Circuit breaker/fuse to wall outlet is blown.
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
WARNING
3. Switch is turned off.
4. Thermostat is turned off, or is set too low.
Page 7
Ovens
FL-2202-MP-M
5925 Heisley Road • Mentor, OH 44060-1833
MAINTENANCE INSTRUCTIONS
TROUBLE-SHOOTING GUIDE, continued
PROBLEM POSSIBLE CAUSE SOLUTION
1.
1.
Fuse
2.
Control
3.
Cabinet does not heat, or doesn’t heat properly
Blowers do not operate
Heaters will not shut off Control defective1. Replace1.
Vent fan does not shut off
Sensor
4.
Heater contactor
5.
Loose wiring at heater contactor
6.
On/Off Switch
1.
On/Off Switch
2.
Fuse
3.
Blower
4.
Control
Vent fan timer defective
1. Vent fan timer has not timed out
2.
Replace
2.
Replace
3.
Replace
4.
Replace
5.
Replace
6.
Replace
1.
Replace
2.
Replace
3.
Replace
4.
Replace
1.
Replace
2.
Wait until timer has timed out (about 45 minutes after power switch is turned off)
Page 7 of 10
1.
Replace
2.
Replace
3.
Replace Switch to timer mode
1. Replace
2.
1.
Switch to probe mode.
2.
Plug in probe.
3.
Replace
1.
Switch to probe mode.
2.
Set probe temperature to desired temperature Plug in probe
3. Replace
4.
Vent fans do not operate (See Note)
Control will not switch from “Cook” to “Hold” (timed mode)
Control will not switch from “Cook” to “Hold” (probe mode)
Control will not switch to “Cook” (probe mode)
1.
Fuse
2.
Vent fan timer defective
3.
Vent fan defective Oven is in probe mode
1. Control defective
2.
1.
Oven in timer mode.
2.
Probe not pluged in.
3.
Control defective.
1.
Oven in timer mode.
2.
Probe temperature setting lower than probe temperature Probe not plugged in
3. Control defective.
4.
NOTE: Vent fans will not operate until the control compartment requires ventilation to limit temperatures. Replacement
of electrical components must be done by a qualifi ed electrician. Refer to our Service Agency list, FL-1400 (found in the back of this manual), of authorized service centers. Instructions for replacing parts are included in replacement parts list.
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Page 8
Ovens
FL-2202-MP-M
Page 8 of 10
REPLACEMENT PARTS, continued
Include all information on nameplate when ordering parts
1
ON
OFF
POWER
ITEM DESCRIPTION Part No.
1. Switch (On/Off) 0808-113-01-K
2. Microprocessor Control 0848-070-K 2a. 5 Key Preset Module (optional) 0848-072
3. Vent Fan 0769-174
4. Fan Guard 0769-167
5. Fuse 0807-058 Fuse Holder 0807-048
6. Blower Kit 0769-182-K
7. Contactor 0857-026
8. Terminal Block, Front 0852-093
9. Terminal Block, Rear 0852-091
10. Timer, Fan 0849-089
11. High Limit Switch 0848-033
12. Sensor 0848-073-01
13. Sensor Bushing 0818-014
14. Connector, ProbeTimer, Fan 0848-059-01 Probe, 1.5” Long 0848-059-02 Probe, 6” Long 0848-059-04
PARTS for 8200W, 1-PH UNITS
15. Terminal Block, Rear 0852-090
16. Power Cord 0810-124
17. Heater Kit, 208V 0811-185-K Heater Kit, 240V 0811-023-K
18. Strain Relief 0818-061
19. Plug 0840-033
2a
Hot Unit Replacement Parts
5925 Heisley Road • Mentor, OH 44060-1833
2a
PROBE
FIGURE 2: CONTROL PANEL
ITEM DESCRIPTION Part No.
PARTS for 6200W, 3-PH UNITS
15. Terminal Block, Rear 0852-107
16. Power Cord 0810-132
17. Heater Kit, 208V 0811-185-K Heater Kit, 240V 0811-023-K
18. Strain Relief 0818-050
19. Plug 0840-049
PARTS for 4700W, 1-PH UNITS
15. Terminal Block, Rear 0852-090
16. Power Cord 0812-465-72
17. Heater Kit, 208V 0811-020-01-K Heater Kit, 240V 0811-020-K
18. Strain Relief 0818-050
19. Plug 0840-031
PARTS for 4700W, 3-PH UNITS
15. Terminal Block, Rear 0852-107
16. Power Cord 0812-574-2
17. Heater Kit, 208V 0811-020-01-K Heater Kit, 240V 0811-020-K
18. Strain Relief 0818-050
19. Plug 0840-048
2
MODE
TIME - TEMPERATURE
TIMED
SELECT
COOK HOLD
HEAT
OVEN
START
TEMP
SETPOINTS
RETHERM
COOK
TIME
SET
PROBE
STOP
HOLD
Cabinet Replacement Parts: MODEL PREFIX CO-151 or RO-151
DESCRIPTION -FUA (12, 18) -F18 (18) -H18 (9) -HUA (6, 9)
Hot Unit, 208V, 1 Ph HU18671120MP* HU671122MP* HU18671124MP* HU18671137MP* Hot Unit, 240V, 1 Ph HU18671121MP* HU18671123MP* HU18671125MP* HU18671127MP* Hot Unit, 208V, 3 Ph HU18671138MP* HU18671142MP* HU18671144MP* HU18671140MP* Hot Unit, 240V, 3 Ph HU18671139MP* HU18671143MP* HU18671145MP* HU18671141MP* Door Latch Kit 1006-120-01-K 1006-120-01-K 1006-120-01-K 1006-120-01-K Door Latch Strike 1006-120-02-K 1006-120-02-K 1006-120-02-K 1006-120-02-K Door Hinge 0519-074-K 0519-074-K 0519-074-K 0519-074-K Door Assembly 1221-416-K 1221-417-K 1221-417-K 1221-416-K Door Gasket 0861-185-K 0861-197-K 0861-197-K 0861-185-K Rack Insert --- 1104-082 1104-082 --­Universal Angles
(set of 2)
0621-238-K --- --- 0621-238-K
*NOTE: Suffi x “F” for 5 preset keys, “T” for 10 preset keys.
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Page 9
Ovens
FL-2202-MP-M
5925 Heisley Road • Mentor, OH 44060-1833
REPLACEMENT PARTS, continued
Include all information on nameplate when ordering parts
7
6
10
8
L3
L2T3T2
L1
T1
9
15
19
16
18
5
Page 9 of 10
3 4
FIGURE 3; Hot Unit w/o Top Cover
(For parts description, refer to page 8)
17
6
13
12
14
FIGURE 4; Bottom of Hot Unit, Cover Removed
(For parts description, refer to page 8)
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
Page 10
Ovens
FL-2202-MP-M
Page 10 of 10
6200W & 4700W, 3 PHASE
WIRE KIT 5812-908
9
1
17
FUSES
3A
231622
5925 Heisley Road • Mentor, OH 44060-1833
WIRING DIAGRAM
HIGH TEMP.
LIMIT, LEFT
8
67
HEATERS
HIGH TEMP.
POWER INPUT
WIRE KIT 5812-907
4700W, SINGLE PHASE
11
4
9
8
20
1
2
16
17
FUSES
3A
3A
23
22
FRONT
LEFT
9
13
11
FRONT
REAR
RIGHT
12
68
4
8
CONTACTOR
HEATER
20
2
3A
LIMIT, RIGHT
4
L3
290
L1
1
GL2
3
BLOCK
TERMINAL
HIGH TEMP.
LIMIT, LEFT
8
67
HEATERS
HIGH TEMP.
POWER INPUT
WIRE KIT 5812-907
8200W, SINGLE PHASE
11
9
4
8
20
1
2
16
17
FUSES
3A
3A
22
23
9
11
CONTACTOR
HEATER
FRONT
LEFT
9
13
11
FRONT
REAR
RIGHT
12
68
LIMIT, RIGHT
CONTACTOR
4
HEATER
L2 L1 G
21
BLOCK3TERMINAL
FRONT
FRONT
8
15 14 13
REAR
REAR
12
4
21
3
BLOCK
LIMIT, LEFT
67
LEFT
RIGHT
68
LIMIT, RIGHT
L2 L1 G
TERMINAL
HIGH TEMP.
HEATERS
HIGH TEMP.
POWER INPUT
3029
PRODUCT KEYS ( UPPER )
AB
BOARD
AC-N110v220v
HEAT
PRODUCT KEYS ( LOWER )
TEMP. CONTROL
10
28 27
22
BA
SENSOR, PROBE
RTD1RTD2
FAN
7
SWITCH
POWER
10
23
85
86
SENSOR, OVEN
CONTACTOR
7
HEATER
29
28
22
20
A
21
2323
10
20
30
21
31
25
SPLICE
5
25
31
LMR
12
510
3
76
BM BM
TERMINAL
BLOCK
BLOWER MOTORS
FAN TIMER
LEFT
6
FUSES
3A
3A
23
22
29
27
2424
VENT FAN
M M
6
5
TERMINAL
BLOCK
18
19
RIGHT
VENT FAN
28
28
30
29
31
26
32
31
BM
28
30
29
Call Toll-free: 877-CRES COR (273-7267) • Fax: 800-822-0393 • www.crescor.com
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