These operations are required for some of
the maintenance procedures below.
Work to
Be Done
How
Often
Weekly
Date Work
Completed
4
5
1
6
2
3
Plate roller *8CleanMonthly
Edge detection strip *7Clean
Compressed air supply
fi lters:
5 micron fi lter *2Replace
0.01 micron fi lter *3Replace
Air intake fi lter *5Replace
Universal Debris Removal
Cabinet (UDRC) fi lter **
* Procedures for these items are included in this visual quick reference guide.
** Media dependent
Note: This document is not intended as a substitute for the Trendsetter 400/800 Operator Manual. Refer to the operator manual for detailed procedures.
Software may display differently depending on the version of Print Console in use.
6ReplaceAs neededN/A
Every three
months
Three
months or
as needed
8
9
7
4
Page 6
Trendsetter 400/800
Replacing the Air Supply Filters
!
WARNING: Remove air pressure from the
device before replacing an air fi lter.*
5 micron fi lter
part number
55-0760
0.01 micron fi lter
part number
55-0759
Replacing the 5 Micron Filter
Pull the fi lter tab down, rotate
2
the bowl a quarter turn (either
direction), and pull down.
Tab
Bowl
Remove the old
3
fi lter and Install the
new one.
5 micron fi lter
4
Clean inside the bowl.
Replace the O-ring,
5
if necessary.
6
Reattach the bowl.
7
Turn on the compressed air.
1
Disconnect the compressed air.
Air pressure
drops to 0 psi.
Replacing the 0.01 Micron Filter
Pull the fi lter tab down, rotate
2
the bowl a quarter turn (either
direction), and pull down.
Tab
Bowl
Remove the old
3
fi lter and Install the
new one.
4
Clean inside the bowl.
Replace the O-ring,
5
if necessary.
6
Reattach the bowl.
Air pressure rises to 80 psi.
* Refer to the Operator Manual for full details.
0.01 micron fi lter
5
Page 7
Cleaning Inside the Output Device
Trendsetter 400/800
!
WARNING: Risk of electrical shock if liquids are
alowed to run freely into the output device.*
CAUTION: Be careful not to bump your head on
the raised panel.*
2
1
To open the front panel:
a. Rotate the two latches on the
front panel to the vertical position
(90° counterclockwise).
Cleaning the Edge Detection Strip
3
Rotate the drum to expose
the edge detection strip.
Dampen a cloth with isopropanol and swipe it
along the strip once, in one direction only.
Trendsetter 400/800
4
To close the panels:
a. Pull down the front panel and
turn the locking latches.
b. Lift the front panel.
The top access panel opens by itself.
6
* Refer to the Operator Manual for full details.
Cleaning the Plate Roller
2
Locate the blue plate roller:
3
Dampen a lint-free cloth with water, and
slide the cloth over the plate roller.
b. Pull down the top panel and
then push on the two corners
to lock the internal latches.
Page 8
Trendsetter 400/800
Air intake fi lter
part number 55-0700
Right-end
access panel
1
Remove the right-end access panel:
a. Use a fl athead screwdriver to rotate
both screws 90° counterclockwise.
b. Tilt the panel back and lift it off
its locating pins.
Replacing the Air Intake Filter
2
Remove the old air intake fi lter
from the frame.
3
Clean the air intake fi lter frame.
4
Install the new air intake fi lter.
Airfl ow arrows point inward.
5
Replace the right-end access panel:
a. Lift the panel and lower it onto
the locating pins.
Air intake fi lter
b. Use a fl athead screwdriver to rotate
both screws 90° clockwise to secure
the panel.
Locating pin
7
Page 9
Removing a Flyoff
Trendsetter 400/800
!
CAUTION: Wear protective
gloves when handling plates.*
CAUTION: If you have an
implanted cardiac pacemaker,
stay more than 7 cm away from
the magnetic clamps.*
1
The device suspends activity.
2
Open the front panel:
a. Rotate the two latches on the
front panel to the vertical position
(90° counterclockwise).
Trendsetter 400/800
b. Lift the front panel.
The top access
panel opens by
itself.
3
Rotate the drum to expose
the trailing-edge clamps.
8
In Print Console, click Resume.
4
Slide the trailing-edge
clamps off the plate.
Reposition the trailing-edge clamps:
9
a. Align the trailing-edge clamps with the
leading-edge clamps.
5
Fold over the corners
of the plate.
b. Ensure that the S or N (magnetic polarity)
6
Press the leading-edge
clamps to free the plate.
on each clamp matches the S or N label on
the drum.
7
Clean out any debris
left behind.
10
Close the front panel, then
close the top panel.
11
In Print Console, click Resume.
8
* Refer to the Operator Manual for full details.
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