Creda Eco-Response ER300, Eco-Response ER400, Eco-Response ER500 Installation Instructions Manual

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Eco-Response Radiator Models: ER300, ER400 and ER500
Installation Instructions
86576 Issue 1
Dimensions (including clearances diagram)
(millimetres)
ER300 1.3kW / 0.28kW
ER400 1.95kW / 0.34kW
ER500 2.6kW / 0.39kW
THESE INSTRUCTIONS SHOULD BE READ CAREFULLY AND RETAINED FOR FUTURE REFERENCE
NOTE ALSO THE INFORMATION GIVEN ON THE APPLIANCE
These instructions should not be left with the user, as this would invite the dismantling and servicing by unqualified persons.
There is a separate instruction leaflet which should be left with the user explaining how the radiator should be operated.
IMPORTANT SAFETY ADVICE
WARNING - This radiator is VERY HEAVY. In order to maintain st ability and to ensure it s future safety in use, it is essential
that the radiator is FIXED SOUNDLY TO A WALL and that the feet are mounted on a FIRM, LEVEL SURF ACE. Care should be taken to avoid irregular surfaces, such as may result from tiled surrounds partially protruding under the radiator. It is important that the following instructions are strictly followed.
WARNING – It is important that the fixing device chosen is appropriate to the wall material to which the radiator is being fixed. Some modern internal building materials are very low density block and require specialised fixing devices to provide a safe, secure installation.
WARNING – If during any reassembly of the radiator, a part of the thermal insulation shows damage or deterioration which may impair safety, it should be replaced with an identical part.
WARNING – This radiator must not be located below a socket outlet.
Suggested Wall Fittings (see page 7 for further information)
Solid brick/block: No. 10 Rawlplug fibre inserts (provided). 5.5mm drill bit. Drill 8mm deeper than rawlplug length.
Plasterboard: If possible locate studding and use No. 10 woodscrews directly into the wood, otherwise M5 intersets.
For other wall types seek specialist advice.
DO NOT COVER OR OBSTRUCT the surfaces of the appliance.
DO NOT POSITION under windows where curtains may contact the radiator (see minimum clearances above).
DO NOT PLACE OBJECTS in contact with the radiator.
Wall, Curtains or Furniture
Curtains
Shelf or Overhang
Furniture or other obstruction
110mm
150mm min.
250mm min.
75mm min.
75mm min.
A
B
C
TO ENSURE THIS APPLIANCE IS OPERA TING CORRECTL Y , IT IS ESSENTIAL TO PERFORM THE CHECK PROCEDURE DET AILED ON
THE BACK PAGE OF THIS INSTRUCTION. THIS MUST BE COMPLETED BEFORE NORMAL OPERATION COMMENCES.
Model Height A Width B Depth C
ER300 712mm 600mm 130mm +10mm ER400 712mm 830mm 130mm +10mm ER500 712mm 1050mm 130mm +10mm
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Energy Retention Cells
Energy retention cells are supplied separately to the radiator in packs of two. The reference number is 75-779999.
ER300 8 Cells (4 Packs)
ER400 12 Cells (6 Packs)
ER500 16 Cells (8 Packs)
Electrical Connection
WARNING – THIS APPLIANCE MUST BE EARTHED
The installation of this appliance should be carried out by a competent electrician in accordance with I.E.E. Regulations for Electrical Equipment.
The radiator is fitted with two flexible cables for connection to the fixed wiring of the premises through suitable switched connection boxes positioned adjacent to the radiator.
Each supply circuit to the radiator must incorporate a means for disconnection in all poles in accordance with the wiring rules. This radiator is not suitable for connection to a 30A ring circuit.
IMPORTANT
The wires in the mains leads are coloured in accordance with the following code: GREEN & YELLOW: EARTH BLUE: NEUTRAL BROWN: LIVE BLACK (direct acting supply only): CONTROL WIRE
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Circuit Diagram
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3
INST ALLA TION OF THE RADIA TOR
Turn the carton upside down and open the carton from
the bottom. Remove the feet from the polystyrene corner supports, and the plinth and accessories bag from the polystyrene centre support.
2
Remove the clip containing the probe from the bottom
of the radiator. See Picture below .
1
(Do not discard the clip or remove probe from clip).
3
Fit the feet to the radiator by engaging the flanges on
the top of the foot with the slots in the base of the radiator 1. Push the foot towards the back of the radiator until it is fully engaged 2. Clip the probe onto the open side of the adjacent foot.
3
ASSEMBLY
2
2
4
The radiator is packed with the direct acting mains cable
clipped to the underside of the radiator ensuring it is secure during transit. The off peak mains cable will be secured with cable ties. Prior to installing the radiator , unclip the direct acting mains cable (do not remove or discard these clips).
NOTE: If the off peak mains connection is required to be made on the right hand side of the radiator, the pre-wired cable must be passed behind the feet and secured using the clips on the base of the radiator. For ease of access this should be done while the radiator is still upside down in the carton. Similarly when the direct acting mains cable is ready to be connected (See Section 23), if the connection is required to be made on the left hand side of the radiator the cable must be routed behind the feet. DO NOT clip the direct acting mains cable at this stage (See Section 23). The cable clips are already fitted at the factory to allow both mains cables to be attached, if required.
1
3
3
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6
Stand the radiator on its feet and against a wall. Remove the securing screws along the bottom edge
of the front panel.
7
Swing bottom of panel slightly away from the rest of the radiator (Fig. 7A) and lift upwards to unhook the
top edge (Fig. 7B).
6
7A
7B
5
Stand the radiator on it s feet and remove packaging by sliding over the top of the radiator. Remove all
additional internal protective packaging.
5
8
Ensure the electronic components are not damaged
when removing the panel. Carefully place the panel to one side. Check that the mains supply cables are not damaged. If they are to be replaced only heat resistant cable must be used (min T85). Refer to sections 4, 21 and 22 for fitting the off-peak and radiant element cables.
9
Position radiator against wall in intended final position,
ensuring it is on a firm base and taking note of the minimum fixing dimensions (see front page).
If the floor is carpeted it is important that the feet are
positioned firmly and securely . The feet may rest on top of the carpet, however carpet gripper should be removed around the feet so that the radiator rests in a level position.
10
7D
Carefully disconnect the radiant element connector from the front panel (Fig. 7c). (See label on bottom of heater and graphic 7D below).
7C
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11
The following must be applied before fixing the radiator to the wall:
NO SKIRTING BOARD / SKIRTING BOARD NO TALLER THAN 100MM
11A The radiator is to be mounted as shown in Fig. 11A,
with the wall spacer bracket in its standard orientation.
11B Mark the position of the two mounting slots with the
radiator pushed tight against the wall Fig. 1 1B.
11A
11B
11C
WALL MOUNTING
Use the 10mm spacers provided (4 x 10mm) between the rear of the radiator and the wall. DO NOT use the 30mm spacers where there are no skirting boards or they are no taller than 100mm.
11D Place one 10mm spacer to the inside and another
10mm spacer to the outside of the location hole on the back panel Fig. 11D (see Fig 11 A for wall spacer bracket orientation).
11E/F Carefully guide the radiator towards the drilled hole
and screw part way to the wall Fig. 11E & 11F.
11D
11E
11F
11G
NOTE: UNDER NO CIRCUMST ANCES SHOULD THESE SCREWS BE REMOVED WITHOUT FIRST REMOVING ALL ENERGY RETENTION CELLS FROM THE RADIATOR
11C Drill holes into the wall toward the bottom of the
marked slots, as shown in Fig. 11C, following closely the guidelines opposite.
11G Once both sides have been successfully positioned
screw the radiator flush to the wall Fig. 1 1G.
Do not fully tighten these screws until the core has been loaded into the radiator as some settling of the radiator may occur.
IMPORT ANT : UNDER NO CIRCUMST ANCES SHOULD
THESE SCREWS BE REMOVED WITHOUT FIRST
REMOVING ALL ENERGY RETENTION CELLS FROM
THE RADIAT OR
DO NOT USE 30MM SP ACER ON INSIDE OF RADIAT OR.
USE ONL Y EXTERNALL Y - SEE FIG. 12.
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12B Place the 30mm spacer to the outside of the radiator
and the 10mm to the inside Fig. 12B. Drill the holes as detailed in Section 1 1. Carefully guide the radiator towards the drilled hole. When in position screw part way to the wall to secure the radiator as in Section 11, remembering not to fully tighten the screws.
12B
SKIRTING BOARD TALLER THAN 100MM
Use the 10mm and 30mm spacers provided (2 x 10mm and 2 x 30mm)
12A
12
12A If the skirting board is taller than 100mm, the radiator
is to be mounted as shown in fig 12A. Remove the wall mounting bracket and reassemble in the alternative orientation to give a greater spacing distance from the wall.
IMPORTANT: UNDER NO CIRCUMSTANCES SHOULD THESE SCREWS BE REMOVED WITHOUT FIRST REMOVING ALL ENERGY RETENTION CELLS FROM THE RADIAT OR
Solid brick/High density block walls
These must be drilled and plugged with the Rawlplug No. 10 size fibre inserts provided. The correct size of drill (5.5mm) should be used and the hole should be drilled to a depth of 8mm greater than the length of the Rawlplug so that the fixing is made below the plaster layer.
Low density block walls
A special fixing, such as Unifix LB70 should be employed, following closely the manufacturer’s instructions.
Panelled internal walls
If possible, locate the studding and use No. 10 size woodscrews. Where it is not possible to locate the studding use type M5 Rawlplug INTERSETS on securely fastened plasterboard panelling. For other wall materials the wall panel manufacturer should be consulted for details of suitable wall fixing devices.
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13
Remove the inner front panel by removing the screws
along its top edge Fig. 13A. Carefully lift the bottom of the front inner panel out of the retaining flange at the base of the radiator, Fig. 13B, and remove the internal p ackaging, Fig. 13C, taking care not to damage the insulation attached.
13A
14
Lift out the elements from the base insulation and
rotate forwards.
DO NOT DISCONNECT THE TERMINALS
14
13B
13c
15
Carefully fit the bottom row of the back layer of energy
retention cells, placing the two bottom end cells in position first with the flat side toward the back. Fit the top row of cells also with the flat side toward the back.
15A
15B
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16
Refit the elements by carefully feeding the tails down
through the hole in the base insulation, ensuring the tab is pointing forward. Fit the front layer of cells with the flat side toward the front of the radiator. Ensure that the t ab on the element is captured below the bottom row of cells and that the element is vertical.
16A
16C
17
Replace the inner front complete with insulation by
locating its bottom edge behind the front lip of the chassis and inserting the retaining screws along the top and both sides.
18
Check that the screws securing the radiator to the
wall have been fully tightened. It is essential that all screws are replaced to ensure earth continuity .
Once installed DO NOT attempt to reposition the radiator without first unloading the energy retention cells and obtaining the services of a competent electrician.
17
16B
19
In its factory default setting, the radiant element will
be allowed to operate for up to 2 hours after the beginning of the off-peak charge period to maintain a comfortable room temperature if required. After 2 hours the radiant element will be automatically disabled until the end of the off-peak charge period.
In circumstances where it will not be necessary to maintain a high ambient room temperature between the hours of typically 12am and 2am (for example a commercial application), this feature can be disabled by removing the time delay pin on the power enable board (see Fig. 19B ), which will automatically switch the radiant element off at the beginning of the off-peak charge period.
19A
19B
RADIANT ELEMENT OVERRIDE
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REASSEMBLY
20
Reconnect the radiant element
connector as shown in Fig 20A. Hook slots at the bottom of the plinth over the plinth fixing tabs on the plastic feet, as shown in Fig. 20B. Slide the plinth into place as shown in Fig. 20c. Replace the outer front panel by hooking onto the two location clips on the top panel Fig. 20D, 20E & 20F. Swing the bottom of the front panel gently towards the radiator Fig. 20G and carefully make sure any excess cable is fed through into the base of the radiator Fig. 20H. When securing the front panel with the screws provided, ensure the right hand corner is secured first to avoid trapping the cable.
Cut the mains cables to length. Ensuring the
electricity supply is disconnected, connect the free end of the mains cable to a suitable double pole switch adjacent to the radiator – reinstate the electricity supply.
Note – the double pole switch must be in accordance with the requirements of the wiring rules.
ON NO ACCOUNT SHOULD ANY SURPLUS CABLE BE PUSHED INSIDE OR BEHIND THE RADIAT OR.
CHECK ALL ELECTRICAL CONNECTIONS FOR TIGHTNESS.
21 22
20A
20E
20F
20D
20C
20B
If the direct acting mains supply connection is to be made
on the left hand side of the radiator the pre-wired cable must be passed behind the feet and secured using the clips on the base of the radiator. T wo sets of clip s are already attached to the base of the radiator to allow the mains cables to travel parallel to each other , if required. See also Section 4 and Fig. 4.
20G
20H
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IMPORTANT
The wires in the direct acting supply cable are coloured in accordance with the following code:
GREEN & YELLOW: EARTH BLUE: NEUTRAL BROWN: LIVE BLACK: CONTROL WIRE
The BLACK control wire is designed to carry a signal from a compatible remote programming device. If, however, a remote programmer is not being used, the appliance may be connected to the fixed wiring of the premises simply by cutting back the BLACK control wire, ensuring that it terminates within the outer insulating sheath of the supply cable.
Do NOT connect the BLACK (PILOT) SIGNAL WIRE to earth. When the programmer drives other radiators, connect the pilot wires together. Any 240V double-insulated cable may be used to link pilot wires around the ring main. A low signal current is used. Suitable connections would be either an additional single core wire marked or colour coded appropriately or use a 4 core cable throughout the radiator ring. As a mains conductor , the pilot wire should be isolated in accordance with the IEE regulations.
For further details of connection to programming devices, please refer to the relevant programmer instructions.
ELECTRICAL CONNECTION
REPLACING MAINS WIRE ON DIRECT ACTING SUPPLY CIRCUIT HEAT RESISTING CABLE MUST BE USED (MIN. T85)
Follow the procedure to remove the outer front. Remove the PCB Bracket from the bottom of the outer front. Remove the wire from the connector block and earth screw. Using a pair of pliers remove the cable grip from the bracket. The replacement cable will be either 3 core or 4 core. 4 core is only required if a pilot wire is used to control the radiator from an outside source. For details of connection to programming devices, please refer to the relevant Programmer Instructions.
Note: Cable outside diameter to be between 6.4 - 7.4 mm
R
EPLACE CABLE AS FOLLOWS:
Pass new mains cable through hole in side of PCB bracket connect wires as detailed opposite. Replace cable clamp ensuring any slack has been pulled back. There will not be sufficient room for excess cable when the PCB bracket is replaced onto the outer front.
23
Cleaning WARNING – ALW A YS DISCONNECT FROM THE
POWER SUPPL Y BEFORE CLEANING THE RADIA TOR.
Do not use detergents, abrasive cleaning powder or polish of any kind on the body of the radiator.
Allow the radiator to cool, then wipe with a dry cloth to remove dust and a damp cloth (not wet) to clean off stains. Be careful not to allow moisture into the radiator.
After Sales Service
Y our Radiator is guaranteed for two years from the date of purchase. We undertake to repair or exchange free of charge within this period, any part found to be defective due to a manufacturing fault. Your rights under this guarantee are additional to your statutory rights, which in turn are not affected by this guarantee. Please retain your receipt as proof of purchase.
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Eco-Response has two heat output modes Comfort (Radiant Heat) and Background (Retained Heat) . Under normal operation the temperature control display will always operate the radiant panel, (Comfort).
Note:- Front Panel should be fully installed onto radiator and only Peak supply is switched on, with red bar(s) showing on the temperature control display, before starting the check procedure.
1. (i) Adjust the “off-peak” control setting (Background
heat) to position no. 10 as follows; press and hold down the + button on the temperature control display until 10 red bars are illuminated, continue to hold the + button for a further 7 seconds and a single red bar will flash. Use the + button to move the flashing red bar to the right hand side i. e. the No. 10 position (shown below).
After 20 seconds the temperature control display will return to the Comfort control mode.
(ii) Ensure “Off-Peak” supply is in the Off position.
Unscrew the spur from the wall. Check the continuity on the storage side of the spur. If the circuit is closed this will confirm that the “off-peak” storage circuit (background heat) is operational.
(iii) If the “off-peak” circuit shows open circuit and room
temperature is below 25°C, switch off the “peak” front panel electricity supply and check if the “off-peak” circuit has now closed. If t he circuit is still open, check all electrical connections are secure. Only then phone the customer help line for assistance.
Reconnect spur and switch on radiator.
CHECK PROCEDURE FOR INST ALLERS FOLLOWING INSTALLA TION
2. To check the radiant panel operation (comfort heat).
(i) Adjust the temperature control display as follows;
press down the + button until 10 red bars are illuminated (shown below). After 2 minutes the front panel should now feel warm. This will confirm correct operation.
(ii) If the front panel does not heat up and room
temperature is below 25°C, remove front panel and ensure there is no damage to front panel or radiant element and that all electrical connections are secure. If front panel is still not heating up, phone the customer help line.
NOTE: If room temperature is above 25°C, radiator
will not operate.
IMPORTANT
Once radiator has been confirmed as fully operational, use the “Quick Start Guide” to set up initial customer settings.
Please ensure the “Quick Start Guide” and the “User Instructions” are left with the radiator for user information.
THIS CHECK PROCEDURE SHOULD BE CARRIED OUR BY A COMPETENT INSTALLER ONLY. A QUICK ST ART GUIDE AND USER INSTRUCTIONS ARE A V AILABLE FOR END USERS.
Applied Energy Products Limited
Morley Way Peterborough England PE2 9JJ Telephone: (01733) 456 789
This appliance complies with the European Standards EN 60 335-1, EN 60 335-2-61, EN 61000-3-2, EN 61000-3-3, EN50366, EN 55014-1 and EN55014-2 for Safety & Electromagnetic Compatibility . These standards cover the requirement of the EMC Directives 89/336 & 73/23
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