MODEL PSRAL
ASSEMBLY MANUAL
™
By
If you have problems or questions about your Creative Playthings play set,
DO NOT CALL THE RETAILER.
Contact Creative Playthings Customer Service at 1-800-598-4997 or
customerservice@creativeplaythings.com
All hardware on this set is specially coated
for corrosion resistance.
If non-Creative Playthings hardware is used,
it must be galvanized or stainless steel.
This product is intended for single
family home/residential use only and
not intended for use in any public
setting. Placement in any public
setting constitutes a misuse of this
product.
Please read the owner’s manual before the
assembly of your Play Set. it provides additional
information on the care and use of your Play Set.
You must carefully read the entire instruction man
ual before proceeding with the assembly or use
of your new Play Set.
Creative Playthings takes great care to design its
products with your child’s safety in mind. How
ever, only with careful supervision and proper
safety instructions, can you be assured of safe
play time on any product designed for children.
Save these instructions for reference in case you
need to contact customer service.
-
-
PLAY SET SAFETY
FOR SAFETY SAKE, PLEASE TAKE TIME TO READ ALL INSTRUCTIONS COMPLETELY AND
CAUTION YOUR CHILDREN APPROPRIATELY.
Observing the following statements & warnings reduces the likelihood of serious or fatal injury:
• Children should use equipment only in its intended manner.
• Children should not wear loose or stringed clothing while using playground equipment.
• Children should not play on equipment in wet weather conditions due to potentially slippery surfaces.
• Children should NOT walk too closely in front of, behind, or between moving swings and trapezes.
• Children should NOT swing empty swing seats.
• Children should NOT jump off swings and/or trapeze while they are in motion.
Children should NOT twist swing chains because this will reduce the strength of the chains.
•
• Children should sit in the center of the swings with their full weight on the seats.
• Children should NOT be on the top surface of the swing beam.
• Children should NOT use the equipment in a manner other than intended.
• Children should NOT get off the equipment while it is in motion.
• On-site adult supervision is required at all times for children of all ages.
• Until assembly is complete, DO NOT let your children use the Play Set.
• Never fasten anything not approved by Creative Playthings to your Play Set. Accessories or items not ap
proved by Creative Playthings include; Dog runs, clothes lines, electrical devices, or bird feeders etc.
• Suspended ropes, chains, and cables must be secured at both ends.
• Suspended ropes, chains, and cables must not be capable of looping back on themselves.
• Do not allow more than 120 lbs. on Single occupancy swing accessories such as the Sling Swing and Trapeze.
• Do NOT allow more than 175 lbs. on multiple use swing accessories such as the Back-to-Back Glider.
• Do NOT allow more children on the Play Set than can simultaneously use all the swing stations at one time.
• Children MUST NEVER wear bicycle helmets while playing on the play-set.
Assembly Safety:
• Adult assembly required
• Face slide away from the sun.
• Keep the work area clean and clear of obstructions.
• Children should stay out of the work area until the safe play area is cleared of obstacles, the Play Set has been
completely assembled, all hardware has been tightened and checked, and all tools have been picked up.
• Keep children off the Play Set until it has been completely assembled.
• Parts of the assembly process may require help from another competent adult.
-
• Do not stand on the platform until the Play Set has been completely assembled, use a step ladder if you can
not reach high enough.
• Follow the manufacturers' safety recommendations for the tools and equipment you use.
• Avoid assembling your Play Set in poor weather conditions.
• Wear proper clothing and safety equipment (safety glasses, boots, and gloves) while assembling your Play Set.
MODEL PSRAL
19864-200 Rev C (12-18)
Page 2
© Copyright 2014, Creative Playthings
SAFE PLAY AREA
SELECTING THE CORRECT LOCATION FOR YOUR PLAY PRODUCT IS IMPORTANT FOR
YOUR CHILDREN’S SAFETY AND THE PRODUCT’S LONGEVITY.
Play Set Dimensions:
• The MODEL PSRAL Play Set has ground dimensions of 13'-0" x 11'-7".
• The MODEL PSRAL Play Set requires a level ground surface of 25'-0" x 28'-3" for a Safe Play Area.
• Additional accessories may increase the size of the Safe Play Area.
• The maximum fall height for your MODEL PSRAL is 87" as measured from the top of the swing beam.
Safe Play Area:
• The Safe Play Area refers to a zone extending 6' (2 meters) beyond the Play Set on all sides, including the slide
and the space above the Play Set. Because children may deliberately jump from a moving swing, the Safe Play
Area must be extended to 14' (4.27 meters) in front of and behind a swinging Accessory.
• The ground surface must be level. Installing your Play Set on sloping ground can cause it to lean or “rack”.
This leaning puts additional stress on all connections and joints and in time will cause those connections to
loosen and fail.
• The Safe Play Area must be free of all structures, landscaping, trees and branches, rocks, wires, and other
obstacles to safe play. Children can be seriously injured running, or swinging into these obstacles.
• Remove all tripping hazards from the Safe Play Area. Tripping hazards include; roots, stumps, rocks, landscap
ing, sprinkler heads, railroad ties, plumbing and electrical connections.
• Do not install your Play Set over concrete, gravel, asphalt, packed earth, or any other hard surface. The follow
ing is a list of recommended ground covers from the Consumer Product Safety Commission.
RECOMMENDED GROUND COVER
Suggested Material Uncompressed Depth
Double Shredded Bark Mulch 9"
Uniform Wood Chips 12"
Fine Gravel 12"
Fine Sand 12"
• Any edging used to contain the ground cover must be beyond the Safe Play Area. (i.e. Landscape Timbers)
Safe play area using
recommended ground cover.
14'
(4.27 M)
6'
(2 M)
6'
(2 M)
Whichever is greater
Landscape Timbers 6' from
play structure.
6'
(2 M)
14'
(4.27 M)
6'
(2 M)
-
-
A FALL ONTO A HARD SURFACE COULD RESULT IN SERIOUS
INJURY.
© Copyright 2014, Creative Playthings
Page 3
19864-200 Rev C (12-18)
MODEL PSRAL
HARDWARE BAG CONTENTS
ASSEMBLY HARDWARE:
Illustrations are representative of hardware.
Variation in appearance may occur.
1/4" Flat Washer 8mm Flat
Washer
1/4 x 1" Hex Bolt
1/4 x 1-1/2" Hex Bolt
1/4 x 2" Hex Bolt
1/4 x 2-1/2" Hex Bolt
1/4 x 3" Hex Bolt
1/4" Lock
Washer
Access. Bracket
(Not to Scale)
1/4" Weld
Nut, Short
1/4" Weld
Nut
1/4 x 3" Lag Screw
1/4 x 2" Lag Screw
1/4 x 1-1/2" Lag Screw
#8 x 1-1/4" Screw
#10 x 1-1/2" Screw
1/4 x 3-1/2" Hex Bolt
1/4 x 4" Hex Bolt
1/4 x 1" Truss Head Bolt
50534-730 Raleigh Hardware
13 12002-203 Flat Washer 8MM
92 12002-205 Flat Washer 1/4"
73 12017-205 Lock Washer 1/4"
15 17001-101 Weld Nut Short Barrel 1/4"
61 17001-104 Weld Nut 1/4"
3 17003-409 Hex Bolt 1/4 x 1"
19 17003-609 Hex Bolt 1/4 x 1-1/2"
20 17003-809 Hex Bolt 1/4 x 2"
8 17003-1009 Hex Bolt 1/4 x 2-1/2"
4 17003-1209 Hex Bolt 1/4 x 3"
8 17003-1409 Hex Bolt 1/4 x 3-1/2"
12 17003-1609 Hex Bolt 1/4 x 4"
#8 x 1-5/8" Screw
#10 x 2" Screw
#8 x 2-1/2" Screw
#10 x 1-1/2" Self-Drill Screw
More hardware is included than is required for assembly.
3 17119-409 Truss Head Bolt 1/4 x 1"
26 17025-104 Screw #8 x 1-1/4"
122 17020-106 Screw #8 x 1-5/8"
30 17020-107 Screw #10 x 2"
10 17020-109 Screw #8 x 2-1/2"
10 17120-502 Self-Drilling Screw #10 x 1-1/2"
6 17036-601 Lag Screw 1/4 x 1-1/2"
26 17036-801 Lag Screw 1/4 x 2"
2 17036-1201 Lag Screw 1/4 x 3"
MODEL PSRAL
19864-200 Rev C (12-18)
Page 4
© Copyright 2014, Creative Playthings
PRE ASSEMBLY INFORMATION
CREATIVE PLAYTHINGS Play SetS USE A FEW STANDARD CONNECTIONS. BECOMING
FAMILIAR WITH THESE CONNECTIONS WILL SIMPLIFY ASSEMBLY AND INSURE A
SAFER PLAY PRODUCT FOR YOUR CHILDREN.
Hex Bolt & Weld Nut Assembly Procedure:
Assembly Layout:
Align the holes in the parts to be fastened. Start
preliminary tightening of bolt into weld nut by
hand. Tighten each bolt with a wrench until the
lock washer is fully compressed between the
head of the bolt and the at washer.
Hex Bolt
Correct Assembly:
Bolt has been screwed securely into weld nut
and the connection is tight. Check connections periodically for tightness during the life
of the Play Set . Do not over tighten.
Incorrect Assembly:
If during assembly or maintenance the bolt pro-
trudes 1/8" past the weld nut, use additional at
washers, call customer service or replace the
bolt at a local hardware store. You may be overtightening or using the wrong size bolt.
Failure to replace this bolt with a shorter one
could result in serious injury.
Lock Washer
Flat Washer
Weld Nut
Typical Installation - Lag Screws:
Lag Screw
Flat Washer
• Pilot drill with the appropriate
diameter drill bit and then use
a socket to tighten.
• DO NOT over tighten
© Copyright 2014, Creative Playthings
Page 5
Typical Installation - Wood Screws:
• Use an electric drill or screw gun to drive screws.
• Drill 1/8" pilot holes where required.
• We recommend that you lubricate the
threads of the screws with beeswax or
soap to ease installation and minimize
breaking screws.
• It is very important to make cer-
tain that the tops of all screws are
ush with the surface of the wood
and there are no protruding sharp
edges.
MODEL PSRAL
19864-200 Rev C (12-18)
PLAY SET VIEW
AI
AC
AH
AE
AM
AO
AQ
J
H
I
V
P
A
AJ
K
M
W
F
Y
AK
U
AN
D
B
Z
E
AA
AF
Items Packaged Separately:
N
R
AG
O
60081-102 Playtime Swing Beam
8515-202 8 Ft. Wave Slide, Green
AA934-204 2 Swings, 1 Trapeze
MODEL PSRAL
19864-200 Rev C (12-18)
Page 6
© Copyright 2014, Creative Playthings
Take inventory of all parts, making sure nothing is missing or defec-
tive. If you nd that parts are missing or defective call the Creative
Playthings Customer Service Department at 1-800-598-4997.
COMPONENT VIEW
A 4 32561-102 Angle Brace 2 x 3 x 17-1/4"
B 1 33702-102 Ladder Rail Left 2 x 3 x 47-1/2"
C* 1 33703-102 Ladder Rail Right 2 x 3 x 47-1/2"
D 1 33709-102 Platform Side Right 2 x 3 x 41-1/2"
E 2 33713-102 Sandbox Side 5/4 x 6 x 41-1/2"
F 1 33716-102 Side Arch 5/4 x 6 x 41-1/2"
G* 1 33718-102 Stringer 5/4 x 4 x 41-1/2"
H 2 33719-102 Swing Mount 2 x 3 x 15-5/8"
I 2 33723-102 Upper Wall Supp. 5/4 x 4 x 41-1/2"
J 2 33742-102 Ceiling Joist 1 x 4 x 14-5/8"
K 4 33784-102 Roof Upright 1 x 4 x 9-1/4"
L 1 33792-102 Platform Side Left 2 x 3 x 41-1/2"
60085-131 BOX 1
M 1 33797-102 Top Rope Support 2 x 4 x 41-1/2"
N 5 33910-102 Rock Board 5/4 x 6 x 20-1/2"
W 1 33693-102 End Support 1 x 4 x 28-1/2"
X* 1 33695-102 Back Left Post 2 x 4 x 86-5/8"
Y 1 33696-102 Back Right Post 2 x 4 x 86-5/8"
Z 1 33697-102 Front Left Post 2 x 4 x 86-5/8"
AA 1 33698-102 Front Rt Post 2 x 4 x 86-5/8"
AB* 2 33699-102 End Deck Board 1 x 4 x 25-5/8"
AC 1 33701-102 Front Arch 5/4 x 6 x 28-1/2"
AD* 4 33707-102 Short Narr Deck Bd 1 x 4 x 27-1/8"
AE 1 33708-102 Platform End 5/4 x 6 x 28-1/2"
AF 2 33712-102 Sandbox End 5/4 x 6 x 28-1/2"
60085-232 BOX 2
AG 5 33717-102 Spacer Board 1 x 4 x 20-1/2"
AH 5 33741-102 Short Wall Slat 1 x 4 x 19-1/2"
AI 14 33795-402 Roof Board 1 x 6 x 31-1/2"
AJ 4 33796-102 Rafter 2 x 3 x 37"
O 1 33911-102 Rope Board 5/4 x 6 x 20-1/2"
P 1 33912-102 Lower Wall Supp. 5/4 x 4 x 41-1/2"
R 1 50428-400 Climbing Rocks (6)
S* 5 36515-102 Ground Stake
T* 4 14203-400 18" Rung, Green
U 1 18008-138 Climbing Rope, 138"
V 3 15034-100 Hand Grips
1 50534-730 Hardware Bag
AO 1 33974-102 Safety Rail 5/4 x 4 x 41-1/2"
AP 1 33971-102 Long Ladder Slat 1 x 4 x 18-3/4"
AK 3 33816-102 Wall Slat 1 x 4 x 25"
AL* 6 33909-102 Narrow Deck Board 1 x 4 x 28-1/2"
AM 2 33969-102 Rock Upright 2 x 3 x 52"
AN 1 33970-102 Platform Back 5/4 x 6 x 28-1/2"
AQ 1 8515-202 8 Ft. Wave Slide, Green
* Not marked on Play Set View page.
© Copyright 2014, Creative Playthings
Page 7
MODEL PSRAL
19864-200 Rev C (12-18)
MAINTENANCE INSTRUCTIONS
YOUR CREATIVE PLAYTHINGS Play Set IS STAINED AT OUR FACTORY.
STAINING IS NOT NEEDED AT THE TIME OF INITIAL ASSEMBLY.
Re-staining Information:
• Pigmented, exterior, water repellent stains are recommended and will provide an excellent barrier against moisture
without hiding the natural wood grain or leaving a lm that may later crack or peel.
• We recommend that you apply stain according to the instructions and precautions recommended by the stain manufacturer.
• It should take two or more quarts to cover your set.
• Contact your local dealer or call Creative Playthings for our staining products.
• All rungs are pre-nished at the factory and do not require any nishing at the time of initial assembly.
• Do not paint, or varnish rungs or steps.
• Avoid using nishes that create slippery surfaces.
Maintenance:
• Wooden playground equipment will last for years with proper maintenance. Maintenance of the Play Set nish will vary
depending on weather and climate.
• As a safety precaution, check all hardware, such as nuts and bolts, for tightness twice a month during use and at the
beginning of each play season. Tighten as required and specied in these instructions. Do not over-tighten.
• Check structure twice monthly during usage for any evidence of deterioration. If upon inspection, hardware has sharp edges,
rusted or structural pieces have signs of premature failure; replace them through Creative Playthings Customer Service.
• Oil all metallic moving parts monthly during the usage season.
• The swings, trapeze, tent, rope ladders, and any other removable plastic accessories should be removed and taken
indoors when outside temperatures drop below 32° F (0° C).
• Wood will expand and contract as it adjusts to temperature changes and varying moisture conditions. Checks or cracks
are a natural characteristic of all wood and will not affect the strength or durability of the wooden components.
• To maintain the nish of your set, a light sanding and an application of an exterior stain will repair scratches and prevent
wood from aging prematurely.
• Finishes applied to ladder rungs must not create a slippery surface. Never varnish.
• The wood parts of your Play Set should never be disposed of by burning.
• Dispose of all parts so as not to create a hazard.
• "Check all coverings for bolts and sharp edges and replace when required."
• "Check swing seats, chains, ropes, and other means of of attachments for evidence of deterioration". Replace through
Creative Playthings Customer Service.
• Twice a month during play season rake and check depth of loose ll protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
Tools & Materials Suggested for Finishing & Assembly:
• Claw Hammer
• Carpenter’s Level
• Box Wrench or Sockets (7/16" & 1/2")
• Electric Drill
• 1/8", 3/16" & 5/16" Drill Bits
MODEL PSRAL
19864-200 Rev C (12-18)
• Screwdriver or driver drill (Medium Phillips)
• Locking Pliers
• 10 ft. Tape Measure
• Framing Square
• 6 ft. Step Ladder
Page 8
© Copyright 2014, Creative Playthings
Hex Bolt Assembly:
Throughout this guide a Hex Bolt Assembly consists of
one Hex Bolt, one Lock Washer, one Flat Washer and one
Weld Nut. Long Weld Nuts are used unless otherwise noted.
ASSEMBLY INSTRUCTIONS
STEP 1 — Sandbox Sides:
Fasten one Sandbox Side (E) to the Front Left Post and
Back Left Post using 1/4 x 2" Hex Bolt Assemblies through
the top holes and 1/4 x 2" Lag Screws and Flat Washers
through the bottom holes.
Repeat the process with the other Sandbox Side and right
posts.
1/4 x 2" Hex Bolts in
top holes, 1/4 x 2" Lag
Screws in bottom holes.
E
STEP 2 — Sandbox Ends:
Fasten one Sandbox End (AF) to the front of the Front Left
and Front Right Posts as shown at right. Use 1/4 x 4" Hex
Bolt Assemblies in the top holes and 1/4" x 2" Lag Screws with
1/4" Flat Washers in the bottom holes.
Fasten the other Sandbox End (AF) to the back of the Back
Left and Back Right Posts in the same way.
© Copyright 2014, Creative Playthings
Page 9
View from the
front of the set.
AF
4" Hex Bolt
Assembly in top
holes
2" Lag Screw in
Bottom Holes
MODEL PSRAL
19864-200 Rev C (12-18)
ASSEMBLY INSTRUCTIONS
STEP 3 — Platform Sides:
Fasten the Platform Left (L) to the left posts in the orientation
shown using two 1/4 x 2-1/2" Hex Bolt Assemblies.
Fasten the Platform Right (D) to the right posts in the orientation shown using two 1/4 x 2-1/2" Hex Bolt Assemblies.
STEP 4 — Platform Ends:
Fasten the Platform Front (AE) to the Front Left and Front Right
Posts as shown at right. Use 1/4 x 4" Hex Bolt Assemblies in
the top holes and 1/4" x 2" Lag Screws with 1/4" Flat Washers
in the bottom holes.
Fasten the Platform Back (AN) to the back Posts in the same
way.
L
Four 1/4 x 2-1/2" Hex
Bolt Assemblies
4" Hex Bolt
Assembly in top
holes
AE
D
AN
STEP 5 — Stringer:
Make sure the Stringer (G) is centered on the screw holes in
the Platform Front and Platform Back. The top surface must
be even with the top surface of the side platform supports.
Use a 1/8" diameter drill to create pilot holes for the screws
to prevent splitting of the Stringer.
Fasten the Stringer (G) to the Platform Front and Platform
Back using four #8 x 2-1/2" Screws as shown.
MODEL PSRAL
19864-200 Rev C (12-18)
Page 10
2" Lag Screw in
Bottom Holes
G
2-1/2"
Screws
© Copyright 2014, Creative Playthings
STEP 6 — Angle Braces:
Ensure the structure is in the place it will be used. Make
any needed ground adjustments before proceeding.
Use a level to determine that all horizontals are level and
posts are plumb.
Fasten two Angle Braces (A) to the Platform Left using two
1/4 x 2-1/2" Hex Bolt Assemblies as shown. Fasten the
bottom of the braces to the lookout posts using 1/4 x 3" Lag
Screws with Flat Washers. Be sure to drill 3/16" diameter
pilot holes in the posts before using the Lag Screws.
Fasten an Angle Brace (A) to both the Platform Front and
Platform Back using one 1/4 x 2" Hex Bolt Assembly each
as shown. Fasten the bottom of the braces to the adjacent
posts using 1/4 x 2-1/2" Hex Bolt Assemblies.
ASSEMBLY INSTRUCTIONS
A
STEP 7 — Deck Boards:
Locate the two End Deck Boards (AB), six Narrow Deck
Boards (AL) and four Short Narrow Deck Boards (AD)
lay them across the platform supports and Stringer in the
arrangement shown at right.
Fasten the End Deck Boards (AB) between the Posts using
three #8 x 1-5/8" Screws each. Be sure to drill 1/8" diameter
pilot holes to prevent splitting of the supports.
Align the Narrow Deck Boards (AL) tight against each
other to limit the possibility of clothing being snagged when
children use the slide. Space the Short Narrow Deck Boards
(AD) evenly, making sure not to overhang the Platform Right.
Fasten all using 1/8" pilot holes and #8 x 1-5/8" Screws.
STEP 8 — Left Wall Supports:
Fasten one Upper Wall Support (I) to the outside of the left
Posts in the position shown, using two 1/4 x 2" Hex Bolt Assemblies in the top holes and two 1/4 x 2" Lag Screws in the
bottom holes as indicated. Be sure to orient the board so the
holes at the ends are closer to the top edge.
Fasten the Lower Wall Support (P) to the outside of the left
Posts in the position shown, using two 1/4 x 2" Hex Bolt Assemblies in the top holes and two 1/4 x 2" Lag Screws in the
bottom holes as indicated. Be sure to orient the board so the
holes at the ends are closer to the top edge.
AB
AD
AL
AB
2" Hex Bolt
Assemblies in
top holes
2" Lag
Screws in
Bottom Holes
#8 x 1-5/8"
Screws
Do not overhang
Platform Right
19-3/4" (ref.)
I
© Copyright 2014, Creative Playthings
Page 11
P
MODEL PSRAL
19864-200 Rev C (12-18)
ASSEMBLY INSTRUCTIONS
STEP 9 — Upper Wall Support & Roof Uprights:
Fasten the other Upper Wall Support (I) to the left Posts and
two Roof Uprights (K) in the position shown. Use four 1/4 x
3" Hex Bolt Assemblies with Short Weld Nuts.
STEP 10 — Swing Mounts:
Fasten the two Swing Mounts (H) to the Upper Wall Supports using two 1/4 x 3-1/2" Hex Bolt Assemblies each. Be
sure to orient the Swing Mounts so the holes on the sides
are nearer the top.
3" Hex Bolt Assemblies
w/ Short Weld Nuts.
K
K
I
3-1/2" Hex Bolts
STEP 11 — Side Arch:
Fasten the Side Arch (F) to the inside of the right Posts in
the position shown, using two 1/4 x 2" Hex Bolt Assemblies
in the top holes and two 1/4 x 2" Lag Screws in the bottom
holes as indicated.
H
2" Hex Bolt
Assemblies in
top holes
2" Lag
Screws in
Bottom Holes
F
MODEL PSRAL
19864-200 Rev C (12-18)
Page 12
© Copyright 2014, Creative Playthings
ASSEMBLY INSTRUCTIONS
STEP 12 — Top Rope Support & Roof Uprights:
Fasten the Top Rope Support (M) to the left Posts and two
Roof Uprights (K) in the position shown. Use four 1/4 x 3-1/2"
Hex Bolt Assemblies with Short Weld Nuts.
STEP 13 — Front Arch:
Fasten the Front Arch (AC) to the front Posts as shown at
right. Use 1/4 x 4" Hex Bolt Assemblies in the top holes and
1/4" x 2" Lag Screws with 1/4" Flat Washers in the bottom
holes.
4" Hex Bolt
Assemblies in
top holes
3-1/2" Hex Bolt Assemblies
K
w/ Short Weld Nuts.
M
STEP 14 — End Support:
Note the orientation of the holes on the End Support (W). The
Holes should align nearer the lower edge of the board.
Fasten the End Support to the back Posts as shown at right.
Use 1/4 x 4" Hex Bolt Assemblies in the top holes and 1/4"
x 2" Lag Screws with 1/4" Flat Washers in the bottom holes.
AC
2" Lag
Screws in
Bottom Holes
4" Hex Bolt
Assemblies in
top holes
W
2" Lag
Screws in
Bottom Holes
© Copyright 2014, Creative Playthings
Page 13
MODEL PSRAL
19864-200 Rev C (12-18)
ASSEMBLY INSTRUCTIONS
STEP 15 — Short Wall Slats:
Evenly space ve Short Wall Slats (AH) between the left corner
posts, against the inside of the Left Wall Support and Lower Wall
Support as shown at right. The gap between the Slats will be
approximately 3-1/8".
Use a level to ensure that each Slat is plumb. Fasten each using
four #8 x 1-1/4" Screws.
STEP 16 — Access Ladder Rungs & Slat:
Fit four 15" Rungs (T) into the holes in the Left Ladder Rail
(B) and the Right Ladder Rail (C). Set the assembly at on
a solid surface. Make sure that the rungs are completely
inserted with the ends of the rungs snug against the bottom
of the holes.
Use #10 x 1-1/2" Self-Drilling Screws, through the holes
provided, to fasten the rungs in place. (The Self-Drilling
Screws have a drill-bit tip. Point the screw toward the center
of rung diameter and press rmly. Do not sink the head of the
screw beyond ush with the surface of the wood.
Use four #8 x 1-5/8" Screws to fasten the Ladder Slat (AP)
to the Ladder Rails. The top edge of the Ladder Slat should
be about 2-1/4" below the top of the Ladder Rails as shown.
The top of
the ladder
3-1/8"
AH
#8 x 1-1/4"
Screws
B
T
AP
C
2-1/4"
STEP 17 — Mount Access Ladder:
Fasten one Access Bracket to outside of each Ladder Rail
using 1/4 x 1-1/2" Hex Bolt Assemblies.
Lean the Access Ladder against the gym with the Access
Brackets at against the Platform Back as shown. Align the
center of the ladder with the center of the Platform Back.
Drill 5/16" diameter holes through the holes in the Brackets
and through the Platform Back. Secure the Brackets using
1/4 x 1" Hex Bolt Assemblies.
1/4 x 1" Hex Bolt
1/4 x 1-1/2" Hex Bolt
MODEL PSRAL
19864-200 Rev C (12-18)
Page 14
© Copyright 2014, Creative Playthings
STEP 18 — Assemble Roof Panels:
Assembly of the Roof Panels will be easier on a work table
or other at surface.
Lay Out Roof Rafters:
Butt the square-cut end of two Rafters (AJ) against a straight
at surface. Align the Rafters so they are parallel and the
ends aligned and square. The distance between the Rafters should be 28-1/2". Measure from corner to corner both
ways. When the two diagonal measurements are the same,
the rafters are square.
ASSEMBLY INSTRUCTIONS
28-1/2"
AJ
Fasten Roof Boards:
Start at the angled end of the Roof Rafters. Rest one Roof
Board (AI) on top of the Rafters ush to the angled end. Use
a 1/8" diameter drill to make pilot holes before fastening the
Roof Board to the Rafter using four #8 x 1-5/8" Screws. Drill
and screw the rst hole at an angle, as shown, to avoid the
angled cut of the rafter.
Continue with the next three Roof Boards, setting each
against the previous Roof Board and fastening them. Once
the position of the Rafters is stable, lay the rest of the Roof
Boards in place. The sixth Roof Board should overhang the
end of the Rafters by approximately 1/2". If the overhang
is less than 1/2", evenly space the Roof Boards to achieve
an overhang. If the overhang is greater, alternative holes
should be made in the nal Roof Board. Fasten the Roof
Boards using #8 x 1-5/8" Screws.
AJ
28-1/2"
AI
Assemble Second Roof Panel:
Flip the rst Roof Panel to use it as a template to assemble
the remaining Roof Panel. Place the remaining Rafters tight
against the Rafters on the assembled panel. Align the ends.
Fasten Roof Boards to the Roof Rafters using 1/8" diam-
eter pilot holes and #8 x 1-5/8" Screws as with the rst Roof
Panel.
© Copyright 2014, Creative Playthings
Page 15
MODEL PSRAL
19864-200 Rev C (12-18)
ASSEMBLY INSTRUCTIONS
STEP 19 — Roof Panels to Roof Uprights:
Fasten one Roof Panel assembly to the left Roof Uprights
using 1/4 x 2" Hex Bolt Assemblies w/ Short Weld Nuts.
Repeat with the other Roof Panel on the right Roof Uprights.
Rest the angled ends Roof Panels against each other.
STEP 20 — Ceiling Joists:
Adjust the Roof Panels so that the angled ends are even
with each other. Fasten a Ceiling Joist (J) to the outside of
the Rafters on each end of the roof. Use two 1/4 x 2" Hex
Bolt Assemblies.
1/4 x 2" Hex Bolt
Assemblies w/
Short Weld Nuts
1/4 x 2" Hex Bolt
Assemblies
J
STEP 21 — Rock Uprights:
Fasten one Access Bracket to the top of each Rock Upright
(AM) using one 1/4 x 1-1/2" Hex Bolt Assembly.
Fasten each Rock Upright Bracket to the Platform Right
using one 1/4 x 1-1/2" Hex Bolt Assembly.
1/4 x 1-1/2" Hex
Bolt Assemblies
MODEL PSRAL
19864-200 Rev C (12-18)
1/4 x 1-1/2" Hex
Bolt Assemblies
AM
Page 16
© Copyright 2014, Creative Playthings
STEP 22 — Rock, Rope & Spacer Boards:
Fasten one Rock Board (N) to the top of the Rock Uprights
using two #10 x 2" Screws, in the top corner holes only. Drill
1/8" diameter pilot holes for the screws to prevent splitting.
Fasten the Rope Board (O) to the bottom of the Rock Uprights using two #10 x 2" Screws, in the bottom corner holes
only. Use a 1/8" diameter drill to create pilot holes for the
screws to prevent splitting.
Measure the diagonal distance from the top left corner of the
Rock Board to the bottom right corner of the Rope Board.
Measure the opposite diagonal. Adjust the position of the
Rock Uprights until the diagonal measurements are equal.
Secure the Spacer Board and Rope Board using #10 x 2"
Screws with pilot holes.
Evenly space the remaining four Rock Boards (N) and ve
Spacer Boards (AG) between the top Spacer Board and Bottom Rope Board in the pattern shown at right. Secure each
Spacer Board to the Rock Uprights using four #8 x 1-5/8"
Screws. Secure each Rock Board using #10 x 2" Screws
with pilot holes. The gaps will be approximately 3/8".
STEP 23 — Climbing Rocks:
Fasten one Climbing Rock (R) to each Rock Board using
two 1/4 x 1-1/2" Hex Bolts, 1/4 Lock Washers, 8mm Flat
Washers and 1/4" Weld Nuts.
(Some gyms may have 1" screws to secure the Climbing
Rocks.)
ASSEMBLY INSTRUCTIONS
N
AG
#10 x 2" Screws for
Rock Boards.
#8 x 1-5/8" Screws
for Spacer Boards.
Gaps approx. 3/8"
O
R
1/4" Lock
Washer
STEP 24 — Wall Slats:
Fasten three Wall Slats (AK) in place as shown using two #8
x 1-5/8" Screws each to the Platform Right and using two #8
x 1-1/4" Screws each to the Side Arch. Evenly space the Slats
between the Narrow Deck Board and Back Right Post.
The gap between the Slats will be approximately 1-1/2". Use a
level to ensure the Slats are Plumb
8mm Flat
Washer
1/4 x 1-1/2"
Hex Bolt
#8 x 1-1/4" Screws
in the top holes.
AK
#8 x 1-5/8" Screws
in the bottom holes.
© Copyright 2014, Creative Playthings
Page 17
MODEL PSRAL
19864-200 Rev C (12-18)
ASSEMBLY INSTRUCTIONS
STEP 25 — Climbing Rope:
Push one end of the Climbing Rope (U) through the hole in
the Top Rope Support. Tie a gure-eight knot at the end of
the rope, inside the gym. Leave at least 3" of rope extending
beyond the knot inside the gym.
From the outside of the gym, tie an overhand knot approximately every 9" along the length of the rope. Make sure each
knot is tight.
Push the loose end of the rope through the hole in the Rope
Board. Pull the rope taut and tie a gure-eight knot to secure
it.
Set the Rock Uprights into the playground surface to
ensure that the bottom rope connection is as close to
the ground as possible.
IMPORTANT: Check the rope often. At no time should
the bottom end of the rope be untied or the rope loose
enough to form a loop. This presents extreme danger to
your children.
Figure Eight
Knot
If the rope is too
long you can tie
extra knots along
the length of the
rope. If too short,
remove knots.
STEP 26 — Safety Rail:
Hold the Safety Rail (AO) in place against the left posts, under the Swing Mounts, approximately 23" above the ground.
Drill a 3/16" diameter pilot hole 1" deep into the post at one
end of the Safety Rail. Fasten the Safety Rail to the post using one 1/4 x 2" Lag Screw and Flat Washer.
Swing the Safety Rail into position and make sure it is level.
Drill a pilot hole into the post at the other end of the Safety
Rail. Fasten using one 1/4 x 2" Lag Screw and Flat Washer.
U
Overhand
Knot
AO
MODEL PSRAL
19864-200 Rev C (12-18)
1/4 x 2" Lag Screws
using 3/16" dia. pilot
Page 18
23"
© Copyright 2014, Creative Playthings
STEP 27 — Back Hand Grips:
Hold one Hand Grip (V) against the back face of the back
right Post above the Access Ladder. The lower hole should
be 8" above the top of the platform.
Drill 3/16" diameter pilot holes 1" deep into the post through
the holes in the Hand Grip. Fasten using 1/4 x 1-1/2" Lag
Screws and Flat Washers.
Repeat with another Hand Grip against the back of the back
left Post.
STEP 28 — Rock Hand Grip:
Hold one Hand Grip (V) against the right face of the front
right Post above the next to the Rock Climber. The lower
hole should be 8" above the top of the platform.
Drill 3/16" diameter pilot holes 1" deep into the post through
the holes in the Hand Grip. Fasten using 1/4 x 1-1/2" Lag
Screws and Flat Washers.
ASSEMBLY INSTRUCTIONS
8"
V
V
3/16" Pilot Drill &
1/4" x 1-1/2" Lag
Screw
STEP 29 — Slide:
Center the Slide (AQ) in the opening in the tower front as
shown. Pull it tight to the platform until it stops against the
platform. Check that the Slide extends out perpendicular
from the play set.
Using the holes in the slide for guides, drill two 5/16" diameter holes through the Platform Boards and secure the Slide
using two 1/4" x 1" Truss Head Bolts from the top and 1/4"
Short Weld Nuts from below.
Note: Depending on the Slide, you may nd that the holes
you drill encounter a framing member. If so, stop drilling after
piercing the Deck Board. Loosen the Deck Board and insert
the Weld Nuts from the underside. If desired, a 1" spade drill
bit can be used to clear a space for the base of the Weld Nut
in the Framing Member. Re-attach the Platform Board and
continue securing the Slide.
8"
3/16" Pilot Drill & 1/4" x
1-1/2" Lag Screw
1/4" x 1" Truss Head Bolts
with Short Weld Nuts
© Copyright 2014, Creative Playthings
Page 19
MODEL PSRAL
19864-200 Rev C (12-18)
ASSEMBLY INSTRUCTIONS
STEP 30 — Swing Beam & Swings:
Install the Swing Beam as instructed by the assembly guide
included with the Beam.
Hang the Swings and Ring Trapeze in the positions shown
at right.
U.S. safety standards require a minimum clearance of 8"
from the bottom of each Swing Accessory to the ground.
U.K. (& E.U.) safety standards require a minimum clearance
of 350mm (13-3/4") between the bottom of each Swing Accessory and the ground.
The height of each Swing Accessory is adjusted by using a
different link in the chain. Be sure to hang the Swings Accessories with ground clearance greater than or equal to the
safety standard for your region.
STEP 31 — Ground Stakes:
Hammer two Ground Stakes (S) next to the Front Left Post
and Back Right Post as shown. The top of the Ground Stake
should be minimum of 1/8" below the top of the Sandbox
Sides. Secure each stake to the adjacent Sandbox Side using two #8 x 2" Screws through the pre-drilled holes.
Hammer Ground Stakes next to the Access Ladder and Rock
Upright as shown. Secure each stake with two #8 x 2-1/2"
Screws through the pre-drilled holes. Secure the Beam Legs
in the same manner.
Note: Do NOT use concrete to set Ground Stakes. Pound a
metal spike or rod into the ground to start a hole in hard or
rocky ground.
Inspect your work; make sure all fasteners are secured properly and the area is clear of hazards before allowing children
on the Swing Set.
Save all instruction sheets and receipts in case it becomes necessary to contact
Creative Playthings for warranty service and/or part replacement. The warranty
can be found in your Owner’s Manual.
MODEL PSRAL
19864-200 Rev C (12-18)
Page 20
© Copyright 2014, Creative Playthings
Loading...