Creative NachBau V02-Board Assembly Instructions Manual

NACHBAU Assembly Instructions
Author: Christian Aschof, cascho@mac.com Version 0.4 from August 10, 2012 Translator: Hesky Fisher, hesky@wyolum.com
These instructions are for:
The NachBau_V02-Board was built from:
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These instructions are for the assembly of a NachBau_V02-board.
The NachBau_V02 (NachBau is German for „replica“) is an LED matrix display driver. This means that one can use it to control a 16x16 LED matrix display (i.e. 256 LEDs). The LEDs are driven via multiplexing.
The NachBau_V02 board also has clock support. It has a battery-backed real time clock and can update the time, based on the DCF77 time signal from the German National Physics Lab in Braunschweig.
Finally, the board can be chained: one can connect multiple boards and control several 16x16 LED matrices to make larger displays.
The board is therefore especially suitable for:
Clock projects, such as word clocks, clocks with scrolling text, binary clocks, etc.
Large-format versions of games, such as Pong, Maze or other low resolution games (see also the Mignon Game Kit from Olaf Val).
Display projects, such as tickers, temperature displays, advertising, etc., especially when the displayed text is time dependent (e.g., automatic
displays of „We're open“ / „We're closed“ driven by opening hours, etc.)
The idea for this board came from the QLOCKTWO replica project. There are instructions at http://code.google.com/p/grosses-bastelwochenende on how to assemble a word clock from many parts. To somewhat tame the chaos and failure rate, Justin and Anool from WyoLum redesigned and streamli­ned the boards. The three boards from that project (control board, anode multiplexer, cathode multiplexer) plus the Really Bare Bones Board from Jee-Labs/Modern Devices are now combined in this one board.
The boards and the associated circuits are released as Open Hardware. The plans and Gerber les can be found at http://code.google.com/p/clockthree/. The ATMEGA328 chip from the kit is compatible with Arduino and can be reprogrammed for use in your own projects using an FTDI cable and the Arduino IDE. Sample code can be found at http://code.google.com/p/grosses-bastelwochenende/.
Cool, no? So then: Warm up your soldering iron and let's go. Or as Yoda already said in the QLOCKTWO Replica project:
May the force be with you.
i
Safety Notices
Soldering irons, hot glue guns, hot glue and hot-air guns are hot, as the names imply. Cleaning agents, especially rubbing alcohol, are ammable.
During assembly you will be exposed to voltages and current. If the NachBau_V02-Board is powered by a battery or DC adapter (the recommended way), then this won’t be a problem. However, using a built-in AC power supply exposes you to mortal danger.
The assembly of the NachBau_V02-Board is dange­rous. Carpet knives, scalpels, glass edges and drill bits are sharp. SMD tweezers and drill bits are pointy. Snipping o the legs of components send sharp pieces of wire ying around. These can harm your eyes.
If you use „super bright“ LEDs then you must never look directly at the LEDs, especially while uploading the rmware, since random lights may turn on due to junk data in the shift registers.
An LED matrix driven by multiplexing operates at high frequency and causes electromagnetic interfe­rence in the form of radio waves. This currently interferes with the DCF77 receiver, which we plan to x. For other things that might be disturbed by such interference (e.g. pacemakers) you must take your own precautions.
Solder fumes, cleaning agents, sanding dust, glue, paint, etc., are almost always toxic.
In conclusion: The assembly of a NachBau_V02-Board is in every way dangerous. It is advisable to wear eye protection, gloves and to have a rst-aid kit ready.
So, man or mouse? Right. The life of a tinkerer is dangerous in and of itself. So, use your head, work carefully, and press on.
Version history
Links
V 0.1 24.4.2012 Created. V 0.2 2.7.2012 Resistance values adjusted (the colors were wrong). V 0.3 11.7.2012 Page 8: Adjusted resistor values; Page 15: Claried empty resistor slots. V 0.4 10.8.2012 Removed color values of resistors.
Current rmware and related les: http://code.google.com/p/grosses-bastelwochenende/ Wyolum (distributor of the board and kit): http://wyolum.com Schematics and Gerber les: http://code.google.com/p/clockthree/ Author‘s blog: http://christians-bastel-leben.blogspot.com/
Arduino: http://www.arduino.cc/ Jee-Labs (RBBB/USB-BUB): http://jeelabs.org/
Reichelt: http://www.reichelt.de/ Pollin: http://www.pollin.de/
Layout of the board
Real time clock (DS1307, crystal, cattery holder for CR2032, pull up resistors)
ATMEGA328-MCU with crystal/resonator
Power supply (voltage regulator, power jack, capacitors, blocking diode)
Status LEDs with resistors
5 buttons (Mode, H+, M+, Enter, and Reset) with pull down resistors
Anode multiplexers (shift registers, Darlington arrays, ltering capacitors, terminal block)
Cathode multiplexers (shift registers, current limiting resistors, terminal block)
FTDI and ISP Headers for rmware updates
3.3 Volts for DCF77
Prototyping Area
Photoresistor and resistor as voltage divider
Stack-L (for larger matrices)
Stack-R (for larger matrices)
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