Crathco MG23-2B Parts List

Page 1
90428
Granita Controller
90545
Overload
90547
Compressor Relay
90471
16 Amp Fuse
90440
10 Amp Fuse
90142
Light Bulb
90441
10 Amp Fuse
90082
Condenser Fan Motor
90054
Granita Parts Reference Guide
Page 2
90084
Delay Timer
90085
Gear Motor Fan
90080
Compressor
90546
Start Capacitor
90469A
Complete Handle
90022
3 Gallon Bowl
90444
One Piece Auger
90008
Function Switch
90007
On/Off Switch
Page 3
90222
Handle
90044
Dispense Valve Spring
90043
Dispense Valve Upper Body
90045
Dispense Valve Plunger
90046
Dispense Valve O-ring
90107
1 Inch Valve Brush
90549N
Spindle Bushing New Style
Stainless Driveshaft
90069 Spindle Bushing Black Driveshaft
90106
1/4” Cleaning Brush
Page 4
90068
Auger Securing Nut
90066N
Bell Shape Seal New
90426
Bowl securing Knob
90065
Upper Mixing Rod
90023
Orange Bowl Gasket
90229
Hi Pressure Cut Out
W0470076
Lubri-Film Lubricant
Page 5
1.Output Shaft and Gear 90171
2.Idler Gear w/Bearings 90213
3.Idler Gear Plastic w/Bearings 90166
4.Drive Gear w/Bearings 90165
90049 Gear Motor Breakdown
Page 6
90217
Vibration Absorption Cap
Small
90216
Vibration Absorption Cap
Large
90165
Drive Gear w/Bearings
90166
Idler Gear w/Bearings
90213
Idler Gear w/Bearings
90168
Shaft Seal
90167
Housing Gasket
90211
Gear Motor Casing
90214
Gear Motor Casing Cover
Page 7
90171
Output Gear & Shaft
90212
Rotor Cap
90224
Gear Grease
90169
Armature
90218
M4X55 New Rotor Screw
90174
Rotor w/Bearings
90170
Output Shaft Bearing
Page 8
90174K Rotor Kit w/2 Bearings
90216
Vibration Absorption
Large Cap
Qty. 1
90212
Rotor End Cap
Qty. 1
90218
End Cap Screws
Qty. 2
90174
Rotor w/2 Bearings
Qty.1
Page 9
90066N
Bell Shape Seal New Style
Qty. 2
90549N
Spindle Bushing New
style Qty.2
90553
Snap Ring
Qty.2
90586
Roll Pin
Qty.2
90587
.3mm Washer
Qty.2
90550
Thrust Washer
Qty.2
90588
1.0mm Washer Qty.2
90575
Tool Kit
Qty.1
90554
Brass Spacer
Qty.2
W0470076
Lubri-Film
Qty.1
90548
Drive Shaft Stainless Steel
Qty.2
90110B Driveshaft Update Kit
90579
PM Checklist
90580
Instruction Sheet
Crathco Granita Preventative Maintenance (PM) Checklist for Kit 90566
Serial # 11259 and above*
(and units with lower serial #’s that have been converted to stainless steel shafts - units with black stainless shafts will need to be converted using PM Kit #90110B)
A preventative maintenance visit should be performed every 6 months. In addition, air filter should be cleaned weekly, and every three months the condenser should be cleaned, and the rubber bell shaped shaft seals should be replaced. Failure to complete PM’s every 6 months is considered abuse of the machine, and therefore voids the warranty. Proof of PM must be documented with Grindmaster Corporation to maintain warranty coverage. To document your PM, complete this form with signatures, place used/worn parts that were replaced during the PM inside envelope, and mail to Grindmaster Corporation. Parts returned should include 2 evaporator seals, 2 rubber bell shaped shaft seals, valve o-rings and shafts (if applicable). First PM on serial numbers 11259 to 12202 should also include kit number 90225 (one per serial number).
The following procedures should be performed during a preventative maintenance visit, using PM kit #90566 or 90110B.
Document model and serial number of equipment and record above.Check product temperature and consistency for proper setting - adjust if necessary.Insure product is being mixed properly and is within specification (check and document brix - most products should be around 13% - refer to
product manufacturer’s recommendations for exact recommended brix). Record brix reading here: Left Bowl __________ Right Bowl __________
Check for leaks at gaskets, o-rings, front shaft seal, etc.Empty product from bowls and disassemble unit completely.Clean and sanitize all disassembled parts.Clean and sanitize top tray and freezing barrel.Clean out condensation tube with sanitizer and long brush.Check condition of all panels, bowls, lids - replace if necessary.Check mixing rods and augers for wear, check mixing rod bearing for wear - replace if necessary.Check for bowl knobs (two per bowl to lock down bowl in front) - replace if necessary.Check operation of lights in lid and rear of unit (if equipped) - replace light bulbs if necessary.Clean re-usable air filter. Check condition of filter and replace if necessary.Clean condenser.Check condition of bowl gaskets and replace if necessary.Replace all o-rings on dispense valves and lubricate.Check drive shaft. Replace if necessary, using PM kit #90110B in place of 90566 above.Replace evaporator seal in front of evaporator. (Use brass tool, included, to slide seal onto shaft, and use the white tool to tap seal into place. Be
sure to lubricate seal with food grade grease first.)
Replace bell shaped rubber shaft seal on front of freezing barrel (generously lubricate inside seal).Lubricate parts where appropriate (dispense valve o-rings, inside of shaft seal, inner rim of bowl where it meets with the bowl seal).Re-assemble unit and refill with product.Verify and document defrost timer setting and operation and time of day setting and adjust if necessary.Check thermostat setting on MG models. Thermostat setting should be between 1-1/2 and 2.Verify compressor operation and freezer controller operation.Verify ventilation is adequate (8” on both sides and back).Check electrical connections and wiring.Check fan operation (1 condenser fan and 2 gear motor fans) and clean fan or blades if necessary.Review proper periodic care and cleaning instructions (disassembly, cleaning, sanitizing, lubrication and re-assembly) with store personnel. Review
proper product mixing and handling instructions with store personnel. Demonstrate and train store personnel to follow proper procedures (stress
importance of store level maintenance such as lubrication and filter cleaning).
Make sure store personnel have appropriate supplies (lubricant and sanitizer) to care for machine.
© Grindmaster Corporation, 2001 Printed in USA
Model # ________________________________ Serial # _________________________________ Date ___________________________________ PM by __________________________________ Of Company _____________________________ Store Name/ # ____________________________ Address __________________________________
__________________________________ Store Mgr Name ___________________________ Signature _________________________________
0304 Form # CC-727-02
Seal Shaft Replacement Kit Instructions
Part Number 90110B
Warning: Unplug unit from outlet prior to performing this procedure. Failure to do so may cause injury.
This procedure should only be performed by a qualified service technician.
Tools required: A Phillips screw driver, hammer or rubber mallet, installation and measurement tools provided in kit, and C.V. Joint Grease and food grade lubricant provided in kit. Optional tools: Pilot Bearing Removal Tool (available at auto parts stores), Spindle bushing removal tool (Grindmaster part #90544), flat head screwdriver.
Removal of Old Parts
1. Drain granita machine, remove bowl and other parts and clean parts and machine.
2. Turn unit around, to access rear of machine. a. White Machines:
i. Remove both side panels. ii. Then remove rear panel from machine. iii. Then remove the rear evaporator covers (held in by 3 screws), to
access the fan and gear motors (Fig A3).
b. Black Machines:
i. Lift off rear merchandiser cover(s) (Fig A1). ii. Remove the rear panel/filter cover (Fig A2). iii. Then remove the metal plate that the light bulbs are mounted on
(held in by 3 screws) (Fig A4).
iv. Then remove the rear evaporator covers to access the fan and gear
motors. IMPORTANT NOTE: The rear evaporator covers are held in by 3 screws each. One screw is visible in the upper right corner. On some units the other two screws are recessed behind the programming decal. They are located next to or under the decal at the left center and the right center. (Fig A3).
3. Remove the gear motor fans by removing two screws in each one, and slide out of the way (Fig B1 & B2). Do not disconnect connectors.
4.Remove the consistency control spring, adjustment screw and plastic connector from the gear motor. (C1) (Caution - spring is under compression ­remove carefully)
5. Remove gear motors and brass spacers (Fig C2) and (Fig F #727, 103). They are not screwed in, and can simply be pulled out of the unit. Slide out of the way,
Part # 90579
no need to disconnect connectors. Discard old brass spacer.
Figure A1
Figure A2
Figure A3
Figure A4
Figure B-1
Gear Motor Fans
Figure B-2
Loading...