Crathco D25-3 Service Manual

Classic Bubbler
Premix
Cold Beverage Dispensers
Operation Manual
Table of Contents
Unpacking & Installation Instructions ................... 3
Assembly .............................................................. 4
Product Preparation ............................................. 5
Disassembly .......................................................... 6
Routine Maintenance ............................................ 7
Helpful Hints .......................................................... 7
Preventative Maintenance ..................................... 8
Troubleshooting Guide ........................................... 9
Parts Identification ................................................. 10
GMCW
4003 Collins Lane
Louisville, KY 40245 USA
(502) 425-4776
(800) 695-4500 (USA & Canada only)
Fax: (502) 425-4664
Email: info@gmcw.com
www.gmcw.com
Prior authorization must be obtained from GMCW for all warranty claims.
Retain this manual for future reference.
© GMCW, 2004 Printed in USA
0214 Form # CC-377-07
Part # 3682
D Series
E Series
Crathco® Beverage Dispensers Page 3
UNPACKING
Your dispenser is packed in 2 cartons: base pack and bowl pack. Unpack base by opening bottom flaps. See Figure A.
IMPORTANT NOTES:
1. Do not leave base upside down as this can damage refrigeration system.
2. Check that all 4 rubber feet are attached to legs after removing from base pad. Check base pad or carton for missing feet and replace on legs.
3. Never lift from louvres/ventilation slots. Instead, place fingers under base plate.
INSTALLATION
1. Place base on counter. The appliance has to be placed in a vertical position. See Figure B.
2. Leave sufficient air space (6”(15cm)) on sides for proper airflow and efficient operation. See Figure B. IMPORTANT: Failure to provide required airspace can damage unit.
3. Plug into properly grounded NEMA5-15R receptacle with a dedicated circuit breaker.
4. Assemble bowl parts and drain trays. See Assembly instructions (pgs 4-5). See Figure C.
5. 77°F - 86°F (25°C - 30°C) is suitable for the operation.
1. Roll chassis up-side down
2. Open bottom flaps. Fold back.
3. Hold flaps out of way. Roll the carton over.
4. Lift off carton. Remove bottom pad.
BOTTOM PAD
Figure A
Figure C
SPRAY TUBE
3/8” TAB
BOWL
GUIDE PIN
CHASSIS
FRONT
COOLING PLATE
BEARING SLEEVE
IMPELLER
BOWL GASKET
PUMP COVER
LOCKDOWN WASHER
SET-UP
6” (15 cm)
(all units)
6” (15 cm)
(all units)
Figure B
CAUTION
This appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience or knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the applicance.
Assembly
PLACE BEARING SLEEVE ON GUIDE PIN
1
Note flat sides on outside of guide pin and on inside of bearing sleeve. Line flat sides up until bearing sleeve slides down over guide pin and rests on the cooling plate.
PLACE IMPELLER OVER BEARING SLEEVE.
2
Put impeller over bearing sleeve with fin side up.
Impeller
PLACE BOWL GASKET ON BOWL
3
Turn bowl upside down and place bowl gasket over the neck of the bowl. Moisten gasket with water or a thin film of lubricant.
earing Sleeve
B
PLACE PUMP COVER OVER GUIDE PIN Place the pump cover over the guide
5
pin with the spray tube toward the front. Note that the tab on the front of the pump cover fits between the 2 locator buttons or ridges on the bowl. Mini units ­bent part of spray tube faces front of bowl. NOTE:Use agitator cover in place of pump cover and spray tube for fresh juice, drinks that foam (iced tea or dairy products), or heavy viscous drinks.
INSTALL LOCKDOWN WASHER OR CLAMPS
6
Standard Units:
• Place lockdown washer over guide
pin.
• Push lockdown washer down and
into locking keyway.
• Turn lockdown washer
clockwise to lock into place.
Mini Units:
LOCKDOWN
• Place lockdown washer
over guide pin.
• Push lockdown washer
down and into locking keyway.
• Slide into locked
position.
PUMP COVER
CROSS RIBS
WASHER
LOCKING KEYWAY
3/8” TAB
“FRONT” OF DISPENSER (TOWARD VALVE AT FRONT OF BOWL)
HEAD OF GUIDE PIN
PUT BOWL ON BASE
4
Place the neck of the bowl over center of the cooling plate and with a back and forth downward motion, push bowl down into place.
ASSEMBLE VALVE
7
AND HANDLE
Place handle (C) in the two V-cuts in the front of the handle bracket (B) and push handle back. From inside bowl, lower the valve (A)through the outlet hole, and through the hole in the handle. Release handle.
REPLACE DRIP PAN(S)
8
Place cover/grid on drip pan. Place top edge of drip pan up under lip on front panel. Lower each drip pan so that the tab goes down into the tab slot and locks pan in place.
VALVE
O-RING
HANDLE
BASEPLATE
1. HOLD HANDLE IN “V” NOTCHES & LIFT REAR OF HANDLE UP.
2. FROM INSIDE THE BOWL, LOWER THE VALVE THROUGH OUTLET HOLE, AND THROUGH HOLE IN THE HANDLE.
3. RELEASE HANDLE
FRONT PANEL LIP
TAB
SLOTS
Page 4 Crathco® Beverage Dispensers
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